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Abstract

The paper is focused on properties testing of materials used in form of iso-exo sleeves for risers in ferrous alloys foundry. They are grainyfibrous

materials, containing components which initiate and upkeep exothermic reaction. Thermo-physical parameters characterizing such

sleeves are necessary also to fill in reliable databases for computer simulation of processes in the casting-mould layout. Studies with use of

a liquid alloy, especially regarding different sleeves bring valuable results, but are also relatively expensive and require longer test

preparation time. A simplified method of study in laboratory conditions was proposed, in a furnace heated to a temperature above ignition

temperature of sleeve material (initiation of exothermic reaction). This method allows to determine the basic parameters of each new

sleeve supplied to foundries and assures relatively quick evaluation of sleeve quality, by comparison with previous sleeve supplies or with

sleeves brought by new providers.

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Authors and Affiliations

Z. Ignaszak
J-B. Prunier
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Abstract

The exothermic insulating riser played an important role in the solidification process of metal liquid for the improvement of casting quality. This paper focused on the use of organosilicon slag to replace part of the aluminum powder as an exothermic agent for the riser, to reduce production costs and turn waste into treasure. The experiments firstly studied the effect of organosilicon slag content on the combustion temperature and holding time and determined the components of the riser exothermic agent and organosilicon slag. On this basis, the effects of the content of Na3AlF6 flux and alkali phenolic resin binder on the combustion heating time and strength properties of the riser were studied. And the ratio of mixed oxidants was determined by single-factor orthogonal experiments to optimize the addition of three oxidants, Fe3O4, MnO2, and KNO3. Finally, the performance of the riser prepared after optimization was compared with that of the riser prepared with general aluminum powder. The results showed that with the mixture of 21% organosilicon slag and 14% aluminum powder as the exothermic agent, the highest combustion temperature of the prepared exothermic insulating riser was 1451℃ and the holding time was 193 s; the optimal content of Na3AlF6 flux was 4%, and the best addition alkali phenolic resin binder was 12%; the optimized mixing ratio of three oxidants was 12% for Fe3O4, 6% for MnO2, and 6% for KNO3. Under the optimized ratio, the maximum combustion temperature of the homemade riser was 52℃ and the heat preservation time was 14% longer compared with the conventional exothermic insulating riser with 25-35% aluminum powder.
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Authors and Affiliations

Jijun Lu
1
ORCID: ORCID
Jiangbing Qian
1
ORCID: ORCID
Lei Yang
1
ORCID: ORCID
Huafang Wang
1
ORCID: ORCID

  1. School of Mechanical Engineering and Automation, Wuhan Textile University, China

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