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Abstract

Article presents the results of the effect of humidity on early shrinkage of normal concrete with variable W/C ratio. As known for a long time, shrinkage is dependent of many factors. One of them is the W/C ratio and the quantity of water which is located in the concrete mix. In article there were discussed changes taking place in the concrete mix, the methods of research and the partial results obtained by the authors of the paper. Shrinkage is a phenomenon well known and studied by various research centers. The total amount of shrinkage may depend on various factors such as humidity, temperature, composition of the concrete mix, the W/C ratio, the size of the item. The study was conducted to determine the amount of shrinkage in its early stages. It is very important for concrete floors contractors, precast manufacturers to start at the right time finishing work and prevent the formation of shrinkage cracks.

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Authors and Affiliations

Józef Jasiczak
Paweł Szymański
Piotr Nowotarski
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Abstract

Both shrinkage reducing admixtures (SRA) and expansive admixture (EXP) can be used to reduce the risk of cracking in concrete. Synergistic effect of using both of those admixtures simultaneously was a was found, however little information can be found on the effects of using both EXP and SRA on the properties of mortars and concrete other than shrinkage. Therefore in this paper, effect of adding both EXP and SRA on properties of mortars outside of their effect on shrinkage is researched. Mortars with Portland cement CEM I were modified by adding EXP and SRA in amount of full dose recommended by the producer, and half of the recommended dose. Research consisted of tests of properties of fresh mortars (consistency, initial setting time, hydration heat) and hardened mortars (compressive strength and drying shrinkage). It has been found that using both SRA and EXP admixtures leads to maintaining the same setting time which can be prolonged if only SRA is used, decreased compressive strength, possibility of increased consistency. Synergistic effect on shrinkage was also confirmed.
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Authors and Affiliations

Jacek Gołaszewski
1
ORCID: ORCID
Małgorzata Gołaszewska
1
ORCID: ORCID

  1. Silesian University of Technology, Faculty of Civil Engineering, ul. Akademicka 5, 44-100 Gliwice
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Abstract

The formation process of one of the most common casting defects, a shrinkage depression concerned to shrinkage cavity, was studied. The methodology, device and the experimental set up were developed to study the shrinkage cavity growth. The kinetics of vacuum formation in the cavity of the spherical casting of Al-Si-Mg alloy at its solidification in the sand-and-clay form was investigated. The data were analysed taking in mind the temperature variation in the centre of crystallizing casting. The causes of the shrinkage depression in castings were clarified. It was determined that atmospheric pressure leads to the retraction and curvature of metal layer on the surface of the casting with lower strength below which the shrinkage cavity is formed. To avoid such defects it was recommended to use the external or internal chills, feeders and other known technological methods. Deep shrinkage cavities inside the castings could be removed with an air flow through a thin tubular needle of austenitic steels for medical injections.
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Bibliography

[1] DSTU 9051:2020. Castings of cast iron and steel. Defects. Terms and definitions. Since 01.04.2021. Pg. 15. (in Ukrainian) http://ptima.kiev.ua/images/stories/Standart/IRONSTEEL/dstu19200-80.pdf
[2] Rowley, M.T. (2007). International Atlas of Casting Defects. American Foundry Society. ISBN: 978-0874330533.
[3] GOST 19200-80. Castings of cast iron and steel. Terms and definitions of defects. (1980). (in Russian).
[4] Atlas of foundry defects. (2004). 136 Summit avenue. Montvale, NJ 07645-1720. Institute of Foundry Casting. Technopark. Pg. 23.
[5] Reisa, A., Xub, Z., Tolb, R.V. & Netoc, R. (2012). Modelling feeding flow related shrinkage defects in aluminum castings. Journal of Manufacturing Processes. 14(1), 1-7. DOI: 10.1016/j.jmapro.2011.05.003
[6] Voronin, Y.F., Kamaev V.A. (2005). Atlas of foundry defects. Moscow: Mechanical Engineering. Pg. 327. (in Russian). https://www.twirpx.com/file/914318/
[7] Chokkalingam, B. & Mohamed Nazirudeen, S.S. (2009). Analysis of casting defect through defect diagnostic study approach. Journal of Engineering Annals of the Faculty of Engineering Hunedoara. 2, 209-212. ISSN 1584-2665
[8] Beeley, P. (2001). Foundry Technology. 719. Oxford: Butterworth Heinemann. ISBN 0750645679. https://www.academia.edu/4161769/foundry_technology_by_peter_beeley/
[9] Khrychikov, V.E., Semenov, O.D., Menyaylo, O.V., Shalevskaya, I.A., & Myanovskaya, Ya.V. (2021). Elimination of weights in artistic castings with different wall thickness (Removal of shrinkage depression in art castings with different wall thickness). Casting processes (Затвердіння сплавів). 4(146). 14-21. (in Ukrainian). https://plit-periodical.com.ua/en/arhiv/removal-shrinkage-depression-art-castings-different-wall-thickness
[10] GOST R ISO 9626-2020. (2021). Stainless steel needle pipes for the manufacture of medical devices. Requirements and test methods. Pg. 28. (in Russian).
[11] Dunphy, R.P., Akerlind, C.G. & Pellini, W.S. (1954). Solidification, feed characteristics of gray cast irons and nodular cast irons. Foundry. 82(6), 106-121.
[12] Rogelberg I.L, Beilin V.M. (1983). Alloys for thermocouples (handbook). Moscow: Metallurgy. 76-77. (in Russian) https://knizhen-pazar.net/products/books/597200-splav-dlya-termopar
[13] Leibenzon, V.O., Pilyushenko, V.L., Kondratenko, V.M., Khrychikov, V.E., Nedopyokin, F.V., Bilousov, V.V. Dmitriev, Yu.V. (2009). Hardening of metals and metal compositions. Kyiv: Scientific thought. 447. (in Ukrainian. https://nmetau.edu.ua/file/tverdinnya_metaliv_i_metalevih_kompozitsiy._pidruchnik.pdf
[14] Khrychikov, V.E., Semenov, O.D., Menyaylo, O.V. (2021). Application for the patent № a202101129. Ukraine. IPC (2021.01) B22D 27/13 (2006.01), B22D 25/00. Method of removing weights in castings with thickened parts of wall. (in Ukrainian). https://base.uipv.org/searchInvStat/showclaimdetails.php?IdClaim=336807&resId=1

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Authors and Affiliations

V. Khrychikov
1
ORCID: ORCID
O. Semenov
1
ORCID: ORCID
H. Meniailo
1
ORCID: ORCID
Y. Aftandiliants
2
ORCID: ORCID
S. Gnyloskurenko
2 3
ORCID: ORCID

  1. Ukrainian State University of Science and Technologies, Ukraine
  2. National University of Life and Environmental Sciences of Ukraine, Ukraine
  3. Physical and Technological Institute of Metals and Alloys, National Academy of Sciences of Ukraine, Ukraine
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Abstract

Since the second half of the 20th century many cities in Poland lose population and the rate is more than likely to increase in future. The determinants that have the greatest impact on the process of shrinking cities are those related to economic transformation and restructuring of the so called traditional industry and consequences of the second demographic transition. In general, it can be distinguished a few main drivers for shrinkage of cities: transformation, suburbanization, demographic change (e.g. falling birth rates, outmigration in rural depopulation areas), environmental pollution. Shrinkage is a varied phenomenon because of its multidimensional, multiscalar and multitemporal character. But the multifacted character of these processes renders their recognition and estimation difficult.

The purpose of the article is to identify the sorts of shrinking cities and to presents method of measuring this process. This paper presents the differentiation of shrinking cities process in Poland on the basic of selected empirical indicators. A detailed analysis was conducted in cities with more than 100 thousand inhabitants in the period of 2000–2017.

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Authors and Affiliations

Monika Musiał-Malago’
ORCID: ORCID
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Abstract

Metal casting process involves processes such as pattern making, moulding and melting etc. Casting defects occur due to combination of

various processes even though efforts are taken to control them. The first step in the defect analysis is to identify the major casting defect

among the many casting defects. Then the analysis is to be made to find the root cause of the particular defect. Moreover, it is especially

difficult to identify the root causes of the defect. Therefore, a systematic method is required to identify the root cause of the defect among

possible causes, consequently specific remedial measures have to be implemented to control them. This paper presents a systematic

procedure to identify the root cause of shrinkage defect in an automobile body casting (SG 500/7) and control it by the application of

Pareto chart and Ishikawa diagram. with quantitative Weightage. It was found that the root causes were larger volume section in the cope,

insufficient feeding of riser and insufficient poured metal in the riser. The necessary remedial measures were taken and castings were

reproduced. The shrinkage defect in the castings was completely eliminated.

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Authors and Affiliations

B. Chokkalingam
V. Raja
J. Anburaj
R. Immanual
M. Dhineshkumar
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Abstract

In modern times, there are increasing requirements for products quality in every part of manufacturing industry and in foundry industry it

is not different. That is why a lot of foundries are researching, how to effectively produce castings with high quality. This article is dealing

with search of the influence of using different types of risers or chills on shrinkage cavity production in ductile iron castings. Differently

shaped risers were designed using the Wlodawer´s modulus method and test castings were poured with and without combination of chills.

Efficiency of used risers and chills was established by the area of created shrinkage cavity using the ultrasound nondestructive method.

There are introduced the production process of test castings and results of ultrasound nondestructive reflective method. The object of this

work is to determine an optimal type of riser or chill for given test casting in order to not use overrated risers and thus increase the cost

effectiveness of the ductile iron castings production.

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Authors and Affiliations

I. Vasková
M. Hrubovčáková
M. Conev
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Abstract

The results of testing of the selected group of wax mixtures used in the investment casting technology, are presented in the paper. The measurements of the kinetics of the mixtures shrinkage and changes of viscous-plastic properties as a temperature function were performed. The temperature influence on bending strength of wax mixtures was determined.
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Authors and Affiliations

J. Zych
J. Kolczyk
T. Snopkiewicz
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Abstract

This paper presents a new stand for studying the linear shrinkage kinetics of foundry alloys. The stand is equipped with a laser displacement sensor. Thanks to this arrangement, the measurement is of a contactless nature. This solution allows for the elimination of errors which occur in measurements made using intermediary elements (steel rods). The supposition of the expansion (shrinkage) of the sample and the expansion of the heated rod lead to the distortion of the image of the actual dimensional changes of the studied sample. A series of studies of foundry alloys conducted using the new stand allowed a new image of shrinkage kinetics to be obtained, in particular regarding cast iron. The authors introduce in the study methodology a real-time measurement of two linked quantities; shrinkage (the displacement of the free end of the sample) and temperature in the surface layer of the sample casting. This generates not only a classic image of shrinkage (S) understood as S = f (t), but also the view S = f (T). The latter correlation, developed based on results obtained using the contactless method, provide a new, so far poorly known image of the course of shrinkage in foundry alloys, especially cast iron with graphite in the structure. The study made use of hypo- and hypereutectic cast iron in order to generate an image of the differences which occur in the kinetics of shrinkage (as well as in pre-shrinkage expansion - expansion occurs during solidification).

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Authors and Affiliations

J. Zych
ORCID: ORCID
T. Snopkiewicz
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Abstract

A comparative analysis of brasses alloys, namely lead-free CuZn (CB771) and lead containing CuZn (CB770), was conducted in this article. The results of the comparative analysis and experimental investigations aimed to provide comprehensive knowledge about the thermophysical properties and solidification characteristics of these alloys. Thermodynamic simulations using Thermo-Calc software and modifications in the chemical composition of the CB771 alloy were employed to approximate its characteristics to those of the lead containing CuZn alloy. Thermal-derivative analysis of the alloys and a technological trial were carried out to determine their solidification characteristics, fluidity, and reproducibility. The casting trials were conducted under identical conditions, and the results were compared for a comprehensive analysis. Additionally, a solidification process simulation was performed using MagmaSoft software to match the thermophysical properties. The aim of this research was to achieve maximum consistency between the simulation results and experimental investigations.
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Bibliography

[1] Zoghipour, N., Tascioglu, E., Celik, F. & Kaynak, Y. (2022) - The influence of edge radius and lead content on machining performance of brass alloys. Procedia CIRP. 112, 274-279. https://doi.org/10.1016/j.procir.2022.09.084 .
[2] Hansen, A. (2019). Bleifreier rotguss als armaturen-undinstallationswerkstoff in der trinkwasserinstallation. METALL Forschung. 73(11), 452-455.
[3] Stavroulakis, P., Toulfatzis, A., Pantazopoulos, G. & Paipetis, A. (2022). Machinable leaded and eco-friendly brass alloys for high performance manufacturing processes: a critical review. Metals. 12(2), 246, 1-31. https://doi.org/10.3390/met12020246.
[4] Schultheiss, F., Johansson, D., Bushlya, V., Zhou, J., Nilsson, K. & Ståhl, J-E. (2017). Comparative study on the machinability of lead-free brass. Journal of Cleaner Production. 149, 366-377. https://doi.org/10.1016/ j.jclepro.2017.02.098.
[5] Johansson, J., Alm, P., M’Saoubi, R., Malmberg, P., Ståhl, J-E. & Bushlya, V. (2022). On the function of lead (Pb) in machining brass alloys. Journal of Advanced Manufacturing Technology. 120, 7263-7275. https://doi.org/10.1007/s00170-022-09205-0.
[6] Acceptance of metallic materials used for products in contact with drinking water, 4MS Common Approach Part B “4MS Common Composition List” Retrieved July, 12, 2022 from http://www.umweltbundesamt.de/en/topics/water/drinking-water/distributing-drinking-water/guidelines-evaluation-criteria.
[7] Directive (EU) 2020/2184 of the European Parliament and of the Council of 16 December 2020 on the quality of water intended for human consumption, Dz.U.L 435/1 of 23.12.2020.
[8] Podrzucki, C. (1991). Cast iron. STOP. (in Polish).
[9] Cholewa, M., Suchoń, J., Kondracki, M. & Jura, Z. (2009). Method of thermal derivative gradient analysis (TDGA). Archives of Foundry Engineering. 9(4), 241-245. ISSN (1897-3310).
[10] Bruna, M. & Sladek, A. (2011). Hydrogen analysis and effect of filtration on final quality of castings from aluminium alloy AlSi7Mg0,3. Archives of Foundry Engineering. 11(1), 5-10.
[11] Ignaszak, Z. (2007). Validation problems of virtual prototyping systems used in foundry for technology optimization of ductile iron castings. Advances in Integrated Design and Manufacturing in Mechanical Engineering II, Springer, 57-79. https://doi.org/10.1007/978-1-4020-6761-7_4.
[12] Fajkiel, A., Dudek, P., Walczak, W. & Zawadzki, P. (2007). Improvement of quality of a gravity die casting made from aluminum bronze be application of numerical simulation. Archives of Foundry Engineering. 7(2), 11-14. ISSN (1897-3310).
[13] Persson, P-E., Ignaszak, Z., Fransson, H., Kropotkin, V., Andersson, R. & Kump, A. (2019). increasing precision and yield in casting production by simulation of the solidification process based on realistic material data evaluated from thermal analysis (Using the ATAS MetStar System). Archives of Foundry Engineering. 19(1), 117-126. DOI: 10.24425/afe.2019.127104.
[14] Ignaszak, Z. & Wojciechowski, J. (2020). Analysis and validation of database in computer aided design of jewellery casting. Archives of Foundry Engineering. 20(1), 9-16. DOI: 10.24425/afe.2020.131275.

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Authors and Affiliations

Grzegorz Radzioch
1 2
Dariusz Bartocha
1
ORCID: ORCID
Marcin Kondracki
1
ORCID: ORCID

  1. Department of Foundry Engineering, Silesian University of Technology, 7 Towarowa Str. 44-100 Gliwice, Poland
  2. Joint Doctoral School, Silesian University of Technology, 2A Akademicka Str. 44-100 Gliwice, Poland
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Abstract

The article is an attempt to compare the impact of the use of various types of limestone as the main constituent of cement on selected mortar properties. Four different limestones were added in amount of 15, 30, 40% to CEM I 42.5 R to obtain limestone cemens. Rheological properties (yield stress, plastic viscosity) of fresh mortar, tensile and compressive mortar strength, early shrinkage, and drying shrinkage were tested. Obtained results indicate that both tensile and compressive strength decreases with the increase of the limestone content in cement. Limestone can worsen or improve workability, depending on distribution of limestone grains. The addition of limestone increases the early shrinkage, but reduces the shrinkage after 28 days. Studies show that the granulation of limestone plays an important role in determining the influence of limestone on mortar properties.

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Authors and Affiliations

J. Gołaszewski
G. Cygan
M. Gołaszewska
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Abstract

The injection moulding conditions may change the degree of crystallinity of the plastic to some extent, which affects the mechanical properties such as tensile strength and hardness. Moreover, the cooling conditions of the moulded parts may contribute to changes in their shrinkage. The paper presents the results of determination of the melting enthalpy of a polypropylene. The melting enthalpy ∆ Hm was determined by differential scanning calorimetry. It was found, that the value of the melting enthalpy depends on the physical conditions prevailing during the sample production process, such as the temperature of the liquid material, the cooling rate of the plastic (related to the mould temperature Tm) and the flow rate of the plastic in the mould. The degree of crystallinity of the obtained samples was also determined, which, depending on the measured enthalpy of fusion, influences the degree of structural order of the polymer. Standardized test samples were also analysed in terms of transversal shrinkage and longitudinal shrinkage. The shrinkage of the injection moulded parts results from the change of physical state of plastic during its solidification in the mould.
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Authors and Affiliations

P. Palutkiewicz
1
ORCID: ORCID
A. Kalwik
1
ORCID: ORCID
T. Jaruga
1
ORCID: ORCID

  1. Czestochowa University of Technology, Faculty of Mechanical Engineering and Computer Science, Department of Technology and Automation, 19C Armii Krajowej Av., 42- 201 Czestochowa, Poland
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Abstract

Due to the large amount of binder and low water-cement ratio, high-performance cement composites have high compressive strength and a dense hardened cement paste microstructure. External curing is insufficient, as it cannot reach the interior parts of the structure, which allows autogenous shrinkage to occur in the inside. Lack of prevention of autogenous shrinkage and high restraint causes structural microcracks around rigid components (aggregate, rebars). Consequently, this phenomenon leads to the propagation of internal microcracks to the surface and reduced concrete durability. One way to minimize autogenous shrinkage is internal curing. The use of soaked lightweight aggregate to minimize the risk of cracking is not always sufficient. Sorption and desorption kinetics of fine and coarse fly ash aggregate were tested and evaluated. The correlation between the development of linear autogenous shrinkage and the tensile stresses in the restrained ring test is assessed in this paper. A series of linear specimens, with cross-section and length custom designed to match the geometry of the concrete ring, were tested and analyzed. Determination of the maximum tensile stresses caused by the restrained autogenous shrinkage in the restrained ring test, together with the approximation of the tensile strength development of the cement composites were used to evaluate the cracking risk development versus time. The high-performance concretes and mortars produced with mineral aggregates and lightweight aggregates soaked with water were tested. The use of soaked granulated fly ash coarse lightweight aggregate in cementitious composites minimized both the autogenous shrinkage and cracking risk.
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Authors and Affiliations

Adam Zieliński
1
ORCID: ORCID
Anton K. Schindler
2
ORCID: ORCID
Maria Kaszyńska
1
ORCID: ORCID

  1. West Pomeranian University of Technology, Faculty of Civil Engineering and Environmental, al. Piastów 50a, 70-311 Szczecin, Poland
  2. Department of Civil and Environmental Engineering, Auburn University, 237 Harbert Center, Alabama 36849, Auburn, USA
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Abstract

Bayesian VAR (BVAR) models offer a practical solution to the parameter proliferation concerns as they allow to introduce a priori information on seasonality and persistence of inflation in a multivariate framework. We investigate alternative prior specifications in the case of time series with a clear seasonal pattern. In the empirical part we forecast the monthly headline inflation in the Polish economy over the period 2011‒2014 employing two popular BVAR frameworks: a steady-state reduced-form BVAR and just-identified structural BVAR model. To evaluate the forecast performance we use the pseudo real-time vintages of timely information from consumer and financial markets. We compare different models in terms of both point and density forecasts. Using formal testing procedure for density-based scores we provide the empirical evidence of superiority of the steady-state BVAR specifications with tight seasonal priors.

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Authors and Affiliations

Damian Stelmasiak
Grzegorz Szafrański
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Abstract

Bartlett’s paradox has been taken to imply that using improper priors results in Bayes factors that are not well defined, preventing model comparison in this case. We use well understood principles underlying what is already common practice, to demonstrate that this implication is not true for some improper priors, such as the Shrinkage prior due to Stein (1956). While this result would appear to expand the class of priors that may be used for computing posterior odds, we warn against the straightforward use of these priors. Highlighting the role of the prior measure in the behaviour of Bayes factors, we demonstrate pathologies in the prior measures for these improper priors. Using this discussion, we then propose a method of employing such priors by setting rules on the rate of diffusion of prior certainty.

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Authors and Affiliations

Rodney W. Strachan
Herman K. van Dijk
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Abstract

The demand for castings of high quality and sound work is nowadays very high. The production of sound castings without foundry errors is the big issue in modern foundries. Foundry simulation software can do a lot to help improve the disposition of castings, gating system and feeder system, and assure good filling and solidification conditions, and also produce sound casting without the need of the old method of "try and error". One can easily change a lot of parameters for filling and solidification, and create the best proposal for production. Connor inlets have two functions. One is that it serves as an ingate, through which molten metal passes and comes into the mould cavity. The second function is that it serves as a feeder and substitutes the metal contracted during solidification and cooling of the castings. It can also save quite a lot of metal in comparison to classic feeders.

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Authors and Affiliations

D. Fecko
I. Vasková
Ľ. Eperješi
M. Závodný
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Abstract

The paper presents the results of experimental-simulation tests of expansion-shrinkage phenomena occurring in cast iron castings. The

tests were based on the standard test for inspecting the tendency of steel-carbon alloys to create compacted discontinuities of the pipe

shrinkage type. The cast alloy was a high-silicone ductile iron of GJS - 600 - 10 grade. The validation regarding correctness of prognoses

of the shrinkage defects was applied mostly to the simulation code (system) NovaFlow & Solid CV (NFS CV). The obtained results were

referred to the results obtained using the Procast system (macro- and micromodel). The analysis of sensitivity of the modules responsible

for predicting the shrinkage discontinuities on selected pre-processing parameters was performed, focusing mostly on critical fractions

concerning the feeding flows (mass and capillary) and variation of initial temperature of the alloy in the mould and heat transfer

coefficient (HTC) on the casting - chill interface.

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Authors and Affiliations

J. Hajkowski
P. Roquet
M. Khamashta
E. Codina
Z. Ignaszak
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Abstract

Design of gating system is an important factor in obtaining defect-free casting. One of the casting defects is a porosity caused by internal

shrinkage in solidification process. Prediction of the internal shrinkage porosity in the femoral stem of commercially pure titanium (CP-Ti)

is investigated based on the gating system design. The objective of this research is to get the best gating system between three gating

system designs. Three gating system designs of the femoral stem were simulated in an investment casting method. The internal shrinkage

porosity occurs on the largest part and near the ingate of the femoral stem. The gating system design that has ingates cross section area:

78.5; 157; and 128.5 mm2

has the least of the internal shrinkage porosity. This design has the most uniform solidification in the entire of

the femoral stem. An experiment is conducted to validate the simulation data. The results of internal shrinkage porosity in the three gating

system designs in the simulation were compared with the experiment. Based on the comparison, the trend of internal shrinkage porosity at

the three gating system designs in the simulation agrees with the experiment. The results of this study will aid in the elimination of casting

defect.

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Authors and Affiliations

null null
Muslim Mahardika
A. Syamsudin
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Abstract

The volume changes caused by coupled temperature and moisture variations in early-age concrete elements lead to formation of stresses. If a restraint exists along the contact surface of mature concrete against which a new concrete element has been cast, generated stresses are mostly of a restraint origin. In engineering practice a wide range of externally restrained concrete elements can be distinguished such as tank walls or bridge abutments cast against an old set foundation, in which early-age cracking may endanger their durability or functionality. Therefore, for years methods were being developed to predict early-age stresses and cracking risk of externally restrained concrete elements subjected to early-age thermal-moisture effects. The paper presents the comparative study of the most recognised analytical approaches: the method proposed in EC2, the method proposed by ACI Committee 207 and the method developed at the Luleå University of Technology.

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Authors and Affiliations

B. Klemczak
A. Knoppik-Wróbel
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Abstract

Adetailed tie model of cracking is proposed. The model is dedicated to both semi-massive RC (reinforcement concrete) members subjected to early-age imposed strains and non-massive members in which imposed strains occur after concrete hardening. As distinct from the currently applied European guidelines, the proposed model enables an analysis of crack width changes. These are a function of progressive imposed strain, material and geometry data, but also depend on the scale of cracking which determines the strain conditions of a member. Consequently, the new model takes account of not only the factors determining the cracking development but also the member relaxation effect that results from cracking. For this reason a new definition of restraint factor is proposed, which takes into account the range of cracking of a structural member, i.e. the number and width of cracks. Parametric analyses were performed of both the changes of the degree of restraint after cracking as well as the changes of crack width depending on the adopted type of aggregate, class of concrete and the coefficient of thermal expansion of concrete. These analyses indicate the potential benefits of the application of the presented model for both a more accurate interpretation of research and economical design of engineering structures.
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Authors and Affiliations

Mariusz Zych
1
ORCID: ORCID

  1. Cracow University of Technology, Faculty of Civil Engineering, St. Warszawska 24, 31-155 Cracow, Poland
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Abstract

In this investigation, the confinement effects of micro synthetic fibers on lightweight foamed concrete (LFC) were examined. The parameters evaluated were porosity, water absorption, shrinkage, compressive strength, flexural strength and tensile strength. Three densities were cast which were 600 kg/m3, 1100 kg/m3, and 1600 kg/m3. Besides, the number of layers (1 to 3 layers) of micro synthetic fibers was also being examined. Based on the result obtained, the porosity improved by 8.0% to 16.3%, 13.8% to 25.6%, and 9.3% to 24.5% for the LFC with densities of 600 kg/m3, 1100 kg/m3, and 1600 kg/m3 confined with 1 layer, 2 layers, and 3 layers of micro synthetic fibers, respectively. Besides, for the water absorption test, the enhancements were 6.9% to 15.6%, 20.0 to 27.1%, and 12.2 to 29.6% for the respective densities and number of layers of micro synthetic fibers employed, while the drying shrinkage improved by 48.5% to 76.8%, 57.4% to 72.1%, and 43.2 % to 68.2% for the respective densities and number of layers of micro synthetic fibers employed. For the strength properties, a confinement with 3 layers of micro synthetic fibers showed significant results, where enhancements of 153% (600 kg/m3), 97% (1100 kg/m3), and 102% (1600 kg/m3) were obtained for the compression strength; 372% (600 kg/m3), 258% (1100 kg/m3), and 332% (1600 kg/m3) for the bending strength; and 507% (600 kg/m3), 343% (1100 kg/m3), and 332% (1600 kg/m3) for the splitting tensile strength, respectively, compared to the control LFC.
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Authors and Affiliations

Md Azree Othuman Mydin
1
ORCID: ORCID

  1. Civil Engineering, School of Housing, Building and Planning, Universiti Sains Malaysia, 11800, Penang, Malaysia
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Abstract

This paper presents the results of measurements of liquid metal fluidity and linear shrinkage of nickel alloy IN-713C in vacuum induction

melting furnace Balzers VSG-2. Because of limited volume of the furnace chamber special models for technological trials were designed

and constructed to fit in the mould of dimensions 170x95x100mm. Two different designs of test models were proposed: horizontal round

rods and modified spiral. Preliminary studies were carried out for alloys Al-Si. Horizontal round rods test was useful for evaluation of

fluidity of hypoeutectic silumin, however in case of nickel superalloy the mould cavity was completely filled in each test because of high

required pouring temperature. Positive results were obtained from the modified spiral test for all alloys used in the research. Relationship

between the linear shrinkage for the test rod and a specific indicator of contraction defined on a spiral was observed.

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Authors and Affiliations

M. Cieśla
R. Findziński
P. Gradoń
F. Binczyk
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Abstract

In order to predict the distribution of shrinkage porosity in steel ingot efficiently and accurately, a criterion R√L and a method to obtain its

threshold value were proposed. The criterion R√L was derived based on the solidification characteristics of steel ingot and pressure

gradient in the mushy zone, in which the physical properties, the thermal parameters, the structure of the mushy zone and the secondary

dendrite arm spacing were all taken into consideration. The threshold value of the criterion R√L was obtained with combination of

numerical simulation of ingot solidification and total solidification shrinkage rate. Prediction of the shrinkage porosity in a 5.5 ton ingot of

2Cr13 steel with criterion R√L>0.21 m・℃1/2・s

-3/2 agreed well with the results of experimental sectioning. Based on this criterion,

optimization of the ingot was carried out by decreasing the height-to-diameter ratio and increasing the taper, which successfully eliminated

the centreline porosity and further proved the applicability of this criterion.

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Authors and Affiliations

C. Zhang
L. Zhang
Y. Bao
M. Wang
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Abstract

This work presents a scheme for the manufacture of spherical grinding bodies used in grinding and crushing machinery as a grinding medium from abrasion-resistant cast iron CHKH16 (according to GOST 7769-82) free of shrinkage defects produced by casting into single sand molds with a vertical joint and by usingcoolers. The grinding efficiency in terms of material destruction and energy consumption has been studied according to a wide range of operating parameters and new scheme for calculating the sprue and supply system has been developed by the authors of the article. Its functionality has been substantiated, particularly the use of a central riser acting as a head and the use of coolers. The conducted numerical simulation has shown the dependence of a solid phase formation over time, which characterizes the direction of the system crystallization and determines the locations of the shrinkage defects concentration. The manufacture of the grinding body with a 100 mm diameter using the considered technology is presented in this paper.

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Authors and Affiliations

D.O. Pustovalov
T. Ablyaz
K.R. Muratov
K.V. Sharov
A.V. Bogomyagkov
A.A. Shumkov
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Abstract

US A356 and US 413 cast aluminium alloys shrinkage characteristic have been discussed in the present study. Specific volume reduction

leads to shrinkage in castings and it can be envisaged as a casting defect. Finite difference based casting process simulation software has

been used to study the shrinkage characteristic and it is quantified using mathematical formulae. The three dimensional model of the

shrinkage defect has been constructed using CAD application software. Shrinkage characteristic has also been quantified through

experimental validation studies and compared well with casting process simulation. Shrinkage characteristic study and control is essential

for producing defect free castings. Influence of casting shape on the shrinkage characteristic has been studied in this paper.

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Authors and Affiliations

S. Samavedam
S. Sundarrajan

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