Cast magnesium matrix composites reinforced with silicon carbide particles were investigated by using Raman microscopy. 3C, 4H and 6H polytypes of SiC particles were identified in the investigated composites. Additionally, Mg2Si compound was detected by Raman microscopy in the composites microstructure.
In this study, silicon carbide (SiC) reinforced lead-free solder (SAC305) was prepared by the powder metallurgy method. In this method SAC305 powder and SiC powder were milled, compressed and sintered to prepare composite solder. The composite solders were characterized by optical and scanning electron microscopy for the microstructural investigation and mechanical test. Addition of 1.5 wt. % and 2 wt. % ceramic reinforcement to the composite increased compressive strengths and microhardness up to 38% and 68% compared to those of the monolithic sample. In addition, the ceramic particles caused an up to 55% decrease in the wetting angle between the substrate and the composite solder and porosity was always increased with increase of SiC particles.
The AlMg10 aluminum alloy reinforced with SiC particles was subjected to friction stir processing (FSP). The composite was made by mechanical mixing and gravity casting. The mass fraction of SiC particles in the composite was about 10%. Evaluation of the effects of FSP treatment was performed by means of light microscopy, scanning electron microscopy, EDS and hardness measurement. It was found that the inhomogeneous distribution of SiC particles and their agglomeration, which were observable in the cast composite, were completely eliminated after FSP modification. The treatment was also accompanied by homogenisation of the material in the mixing zone as well as fragmentation of both the matrix grain of the composite and SiC particles. In the case of SiC particles, a change in their shape was also observed. In the as-cast composite, particles with dimensions from 30 to 60 µm and a sharp-edged polyhedral shape prevailed, while in the material subjected to friction treatment, particles with dimensions from 20 to 40 µm and a more equiangular shape prevailed. Pores and other material discontinuities occurring frequently in the as-cast composite were completely eliminated after friction modification. The recorded changes in the microstructure of the material were accompanied by an increase in the hardness of the composite by nearly 35%. The conducted investigations have shown that FSP modification of the AlMg10/SiC composite made by the casting method leads to favorable microstructural changes in the surface layer and may be an alternative solution to other methods and technologies used in surface engineering.
Variable speed and low voltage electrical drives are commonly operated by frequency converters. According to recent developments, there is a trend in the area of semi-conductors, that switching frequency and voltage slew rate will increase significantly. The aim of these semiconductors is to reduce the switching losses and to increase the switching frequency, which enables to reduce the size of passive components in the power- electric circuit. This results in less material effort and lower cost, for the power electronic component. However, electric motors operated by high slew rate inverters show problems in the winding insulation, which have to be analyzed. Such problems are well known for high voltage machines. Due to the increasing slew rate, this problematic occurs in low voltage machines nowadays as well. Here, the influence of fast switching semiconductors on the winding insulation system is studied, using accelerated ageing tests with fast switching high-voltage generators.
Copper have always been an important material and incorporation of elements into copper for property enhancement. Bronze is a relevant cuprous alloy which is important for many industrial and automotive applications like bearings and machineries. The present research is directed towards the fabrication and tribological analysis of regular bronze (Cu-6Sn) and metal matrix composites reinforced with varying particle sized SiC ceramic reinforcement (30, 35 and 40 μm). The developed specimens were subjected to wear analysis according to ASTM standards, to identify the tribological properties utilizing a pin on disk tribometer. It was noted that the wear rates of developed MMC’s phenomenally decremented with an increase in size of SiC particle reinforcement. Also, the test parameters were influential in altering the wear rates to notable margins. The standard scanning electron microscopy techniques aided in identifying the influence of adhesive wear on the specimen surface.
The paper presents the results of the electrodeposition of nickel composite coatings reinforced with the ceramic SiC particles. A Watts type galvanic bath modified with various organic additives was used. These additives were: 2-sulfobenzoic acid imide (LSA), dioctyl sulfosuccinate sodium salt (DSS), sodium dodecyl sulfate (SDS), tris (hydroxymethyl) aminomethane (THAM) and hexamethyldisilizane (HMDS). The nickel composite coating was electrodeposited on a 2xxx aluminum alloy series substrate (EN-AW 2017) with zinc interlayer. Studies concerned the effect of the applied organic additives on properties of composite coatings such as: microstructure, microhardness, adhesion to the substrate, corrosion resistance and roughness. The structure of the coatings was assessed by scanning electron microscopy and light microscopy. Based on the studies of zeta potential it was found that the bath modification had a significant impact on the amount of the ceramic phase embedded in metal matrix. The tests conducted in a model 0.01 M KCl solution were not fully representative of the true behavior of particles in a Watts bath.
This work summarizes efficiency measurement results of a full bridge, 3 phase inverter composed of state-of-the-art Si IGBT transistors and Si or SiC diodes. Different (symmetrical and discontinuous) space vector modulation strategies were chosen in order to examine their influence (together with modulation frequency) on inverter losses. Induction machine was used as load, different load points were examined. Results clearly show, that proper modulation strategy, minimizing the switching losses of semiconductor switches, can increase the overall output efficiency at about 1% in case of both silicon and hybrid constructions. The drawback of DPWM approach is connected with the decreased quality of inverter output current. Hybrid technology can also improve the output efficiency at about 1% when compared to traditional constructions, but only in case of elevated switching frequencies. At low frequencies (below 10 kHz) modern semiconductor offer comparable results at much lower device costs.
The presented work deals with the influence of the addition of soft graphite particles on the abrasive wear of composite reinforced with
hard SiC particles. The discussed hybrid composites were produced by stirring the liquid alloy and simultaneous adding the mixture of
particles. The adequately prepared suspension was gravity cast into a metal die. Both the composite castings obtained in this way and the
comparative castings produced of the pure matrix alloy were examined for the abrasive wear behaviour. Photomacrographs of the sliding
surfaces of the examined composites were taken, and also the hardness measurements were carried out. It was found that even a small
addition of Cgr particles influences positively the tribological properties of the examined composite materials, protecting the abraded
surface from the destructive action of silicon carbide particles. The work presents also the results of hardness measurements which confirm
that the composite material hardness increases with an increase in the volume fraction of hard reinforcing particles.
The gas-tungsten arc (GTA) welding behaviors of a magnesium matrix composite reinforced with SiC particles were examined in terms of
microstructure characteristics and process efficiencies. This study focused on the effects of the GTAW process parameters (like welding
current in the range of 100/200 A) on the size of the fusion zone (FZ). The analyses revealed the strong influence of the GTA welding
process on the width and depth of the fusion zone and also on the refinement of the microstructure in the fusion zone. Additionally, the
results of dendrite arm size (DAS) measurements were presented.
The techniques of micro and nano structurization of surfaces of various materials are utilized in electronics and medicine. Such procedure as wet and dry etching allows to fabricate protruded or recessed micro and nanostructures on the surface. In the paper some examples of utilization of a surface structurization, known from literature, are described. Some structurization methods and experimental results for fabrication of the arrays of sharp microtips are presented. Wet and/or dry etching, and thermal oxidation process were used to form the arrays of sharp gated and non-gated, protruded or recessed silicon microtips on silicon wafer. For the first time, the arrays of silicon carbide (SiC) microtips on glass wafer have been produced by use of the transfer mold technique. Arrays of sharp microtips are used as field electron emission cathodes for vacuum microelectronics devices. Some electron emission measurements for these cathodes have been carried out. New application of silicon microtips array in biochemistry has been tested with satisfactory results.
In this paper we present the current status of modelling the time evolution of the transient conductivity of photoexcited semi-insulating (SI) 4H–SiC taking into account the properties of defect centres. A comprehensive model that includes the presence of six, the most significant, point defects occurring in SI 4H–SiC crystals is presented. The defect centres are attributed to the two kinds of nitrogen-related shallow donors, a boron-related shallow acceptor, deep electron and hole traps, and the Z1/2 recombination centre. We present the results of the state-of-the-art numerical simulations showing how the photoconductivity transients change in time and how these changes are affected by the properties of defect centres. The properties of defect centres assumed for modelling are compared with the results of experimental studies of deep-level defects in high purity (HP) SI 4H–SiC wafers performed by the high-resolution photoinduced transient spectroscopy (HRPITS). The simulated photoconductivity transients are also compared with the experimental photocurrent transients for the HP SI 4H–SiC wafers with different deep-level defects. It is shown that a high-temperature annealing producing the C-rich material enables the fast photocurrent transients to be achieved. The presented analysis can be useful for technology of SI 4H–SiC high-power photoconductive switches with suitable characteristics.
In this work, in order to obtain breakdown voltage values of the 4H-SiC p-i-n diodes above 1.7kV, three designs have been examined: single-zone junction termination extention (JTE), double-zone JTE and a structure with concentric rings outside each of the areas of the double-zone JTE (space-modulated JTE). The influence of geometry and the level of p-type doping in the JTE area as well as the charge at the interface between the p-type JTE area and the passivation layer on the diode breakdown voltage was studied. The effect of statistical dispersion of drift layer parameters (thickness, doping level) on diodes breakdown voltage with various JTE structures was investigated as well. The obtained results showed that the breakdown volatge values for a diode with single zone JTE are very sensitive both to the dose of JTE area and charge accumulated at the JTE/dielectric interface. The use of a double zone or space-modulated JTE structures allows for obtaining breakdown voltage above 1.7 kV for a much wider range of doping parameters and with better tolerance to positive charge at the JTE/dielectric interface, as well as better tolerance to statistical dispersion of active layer parameters compared to a single zone JTE structure.
In this work, the 316L austenitic steel based milled and sintered composites with 0.33 wt% and 1 wt% SiC ultra-fine particles addition have been prepared. The high efficient attrition milling provided an efficient size reduction of the 316L steel grains and homogeneous distribution of the SiC nanoparticles before sintering process. Spark plasma sintering (SPS) was used for compaction of milled powder mixtures. The effect of SiC addition on the milling efficiency and the structure of the composites have been studied. It was found that the amount of ceramic addition did not influence the efficiency of milling process, powder mixtures with flake like grains have been obtained. On the other hand, the intensive milling assured an optimal coverage of 316L stainless steel grains with submicron sized ceramic particles in both cases. The sintered composites showed high densities with the presence of small amount of closed porosities. Structural, mechanical and tribological examinations of 316L/SiC composites have been performed and presented.
The paper presents the results of the electrodeposition of nickel composite coatings reinforced with the nano size SiC ceramic particles. The type and size of the ceramic particles or organic additives used play a important role during electrodeposition processes. A Watts type galvanic bath with various organic additives was used. These additives were: 2-sulfobenzoic acid imide, dioctyl sulfosuccinate sodium salt (DSS), sodium dodecyl sulfate, tris (hydroxymethyl) aminomethane and hexamethyldisilizane. The nickel composite coating was electrodeposited on a 2xxx aluminum alloy series substrate (EN-AW 2017) with zinc interlayer. The work concerns the determination of the impact of the change in the zeta potential of SiC nanoceramic particles used on properties of composite coatings (wear resistance, corrosion, etc.). The paper characterized the composite nickel coatings on aluminum alloy using SEM techniques, wear resistance tests by TABER method and coating adhesion to the substrate using the “scratch test” method. The corrosion resistance of coatings was also tested using electrochemical methods. The research allowed to determine the effect of SiC nanoceramic particle size on the value of the zeta potential in the model KCl solution.