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Abstract

Statistical Process Control (SPC) based on the well known Shewhart control charts, is widely used in contemporary manufacturing

industry, including many foundries. However, the classic SPC methods require that the measured quantities, e.g. process or product

parameters, are not auto-correlated, i.e. their current values do not depend on the preceding ones. For the processes which do not obey this

assumption the Special Cause Control (SCC) charts were proposed, utilizing the residual data obtained from the time-series analysis. In the

present paper the results of application of SCC charts to a green sand processing system are presented. The tests, made on real industrial

data collected in a big iron foundry, were aimed at the comparison of occurrences of out-of-control signals detected in the original data

with those appeared in the residual data. It was found that application of the SCC charts reduces numbers of the signals in almost all cases

It is concluded that it can be helpful in avoiding false signals, i.e. resulting from predictable factors.

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Authors and Affiliations

M. Perzyk
A. Rodziewicz

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