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Number of results: 9
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Abstract

The measurement results concerning the abrasive wear of AlSi11-SiC particles composites are presented in paper. The method of

preparing a composite slurry composed of AlSi11 alloy matrix and 10, 20% vol.% of SiC particles, as well as the method of its highpressure

die casting was described. Composite slurry was injected into metal mould of cold chamber pressure die cast machine and

castings were produced at various values of the piston velocity in the second stage of injection, diverse intensification pressure values, and

various injection gate width values. Very good uniform arrangement of SiC particles in volume composite matrix was observed and these

results were publicated early in this journal. The kinetics of abrasive wear and correlation with SiC particles arrangement in composite

matrix were presented. Better wear resistance of composite was observed in comparison with aluminium alloy. Very strong linear

correlation between abrasive wear and particle arrangement was observed. The conclusion gives the analysis and the interpretation of the

obtained results.

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Authors and Affiliations

Z. Konopka
A. Pasieka
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Abstract

The present work studies the tribological properties of new hybrid material composed from high porosity open cell aluminum alloy (AlSi10Mg) skeleton and B83 babbitt infiltrated into it. The porous skeleton is obtained by replication method applying salt (NaCl) as space holder. The reinforcing phase of the skeleton consists of Al2O3 particles. The skeleton contains Al2O3 particles as reinforcement. The microstructure of the obtained materials is observed and the tribological properties are determined. A comparison between tribological properties of nominally nonporous aluminum alloy, high porosity open cell skeleton, babbitt alloy and the hybrid material is presented. It is concluded that new hybrid material has high wear resistivity and is a promising material for sliding bearings and other machine elements with high wear resistivity.

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Authors and Affiliations

M. Kolev
L. Drenchev
L. Stanev
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Abstract

Among the copper based alloys, Cu-Al-X bronzes are commonly used as mold materials due to their superior physical and chemical properties. Mold materials suffer from both wear and corrosion, thus, it is necessary to know which one of the competitive phenomenon is dominant during the service conditions. In this study, tribo-corrosion behavior of CuAl10Ni5Fe4 and CuAl14Fe4Mn2Co alloys were studied and electrochemical measurements were carried out using three electrode system in 3.5 % NaCl solution in order to evaluate their corrosion resistance. In tribo-corrosion tests, alloys were tested against zirconia ball in 3.5 % NaCl solution, under 10N load with 0.04 m/s sliding speed during 300 and 600 m. The results indicate that (i) CuAl10Ni5Fe4 alloy is more resistant to NaCl solution compared to CuAl14Fe4Mn2Co alloy that has major galvanic cells within its matrix, (ii) although CuAl10Ni5Fe4 alloy has lower coefficient of friction value, it suffers from wear under dry sliding conditions, (iii) as the sliding distance increases, corrosion products on CuAl14Fe4Mn2Co surface increase at a higher rate compared to CuAl10Ni5Fe4 leading to a decrease in volume loss due to the lubricant effect of copper oxides.

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Authors and Affiliations

Ş.H. Atapek
G. Aktaş Çelik
Ş. Polat
B. Pisarek
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Abstract

This paper presents results of experimental research concerning the impact of an innovative method of micro-jet cooling on the padding

weld performed with MIG welding. Micro-jet cooling is a novel method patented in 2011. It enables to steer the parameters of weld

cooling in a precise manner. In addition, various elements which may e.g. enhance hardness or alter tribological properties can be entered

into its top surface, depending on the applied cooling gas. The material under study was steel 20MnCr5, which was subject to the welding

process with micro-jet cooling and without cooling. Nitrogen was used as a cooling gas. The main parameter of weld assessment was wear

intensity. The tests were conducted in a tribological pin-on-disc type position. The following results exhibit growth at approximately 5% in

wear resistance of padding welds with micro-jet cooling.

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Authors and Affiliations

T. Węgrzyn
W. Tarasiuk
J. Piwnik
D. Sieteski
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Abstract

The article presents the investigation results of the crystallization (performed by means of the TDA method) and the microstructure of complex aluminium bronzes with the content of 6% Al, 4% Fe and 4% Ni, as well as Si additions in the scope of 1–2% and Cr additions in the scope of 0.1–0.3%, which have not been simultaneously applied before. For the examined bronze, the following tests were performed: hardness HB, impact strength (KU2). For bronze CuAl6Fe4Ni4Si2Cr0.3, characterizing in the highest hardness, wear tests were conducted with dry friction and the dry friction coefficient. The investigations carried out by means of the X-ray phase analysis demonstrated the following phases in the microstructure of this bronze: αCu, γ2 and complex intermetallic phases based on iron silicide type Fe3Si (M3Si M={Fe,Cr,…}). Compared to the normalized aluminium bronzes (μ=0.18–0.23), the examined bronze characterizes in relatively low wear and lower friction coefficient during dry friction (μ=0.147±0.016).

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Authors and Affiliations

B.P. Pisarek
B. Kowalski
H. Atapek
Ş. Polat
T. Tüfekçi
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Abstract

The paper presents tribological properties of A390.0 (AlSi17Cu5Mg) alloy coupled in abrasive action with EN-GJL-350 grey cast-iron.

The silumin was prepared with the use of two different technologies which differed in terms of cooling speed. In the first case the alloy

was modified with foundry alloy CuP10 and cast to a standard tester ATD and in case of second option the modified alloy was cast into

steel casting die. Due to different speed of heat removal the silumins varied in structure, particularly with size of primary crystals of silicon

and their distribution in matrix which had a significant influence of friction coefficient in conditions of dry friction.

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Authors and Affiliations

J. Piątkowski
R. Wieszała
A. Gontarczyk
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Abstract

Nowadays, Aluminium (Al) based hybrid surface composites are amongst the fastest developing advanced materials used for structural applications. Friction Stir Processing (FSP) has emerged as a clean and flexible solid-state surface composites fabrication technique. Intensive research in this field resulted in numerous research output; which hinders in finding relevant meta-data for further research with objectivity. In order to facilitate this research need, present article summarizes current state of the art and advances in aluminium based hybrid surface composites fabrication by FSP with in-situ and ex-situ approach. Reported literature were read and systematically categorized to show impacts of different types of reinforcements, deposition techniques, hybrid reinforcement ratio and FSP machine parameters on microstructures, mechanical and tribological characteristics of different Al alloys. Challenges and opportunities in this field have been summarized at the end, which will be beneficial to researchers working on solid state FSP technique.

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Authors and Affiliations

Namdev A. Patil
Srinivasa Rao Pedapati
Othman Bin Mamat
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Abstract

Fused Deposition Modeling (FDM) components are commonly used for either prototypes or end products, mostly made of polymers. Polymers offer low frictional resistance to wear, so most of the engineering polymers find their increased usage in day-to-day industrial as well as domestic needs. The influence of many process controlling elements on the mechanical part properties is already being studied extensively, which demands the study of tribological characteristics like friction and wear rate under varying normal load (NL), sliding velocities (V) and part building orientations (PBO). The results showed a significant impact of the PBO and NL at various V on the tribological properties under various significant suitable sliding circumstances. Cracks were formed in the cylindrical tribometer specimens of Acrylonitrile butadiene styrene (ABS) fabricated at low PBO when operated at high NL, and V. Vertical PBO to the FDM building platform in the layers form where a number of inter-layers can bear maximum NL at higher values of V resulted in uniform wear and low frictions. Friction was noticed very low at minimum NL when PBO was 0° (horizontal) and 90° (vertical), but increased at high NL between PBO of 15° to 60°. The FDM parts improved compared to those from conventional manufacturing processes.
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Authors and Affiliations

Turki Alamro
1
ORCID: ORCID
Mohammed Yunus
1
ORCID: ORCID
Rami Alfattani
1
ORCID: ORCID
Ibrahim A. Alnaser
2

  1. Department of Mechanical Engineering, Umm Al-Qura University, Makkah City, Saudi Arabia.
  2. Mechanical Engineering Department, King Saud University, Riyadh, Saudi Arabia.
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Abstract

In this study, AZ91 Magnesium alloy is produced by cold chamber high pressure die casting (HPDC) method. Different combinations of the cold chamber HPDC process parameters were selected as; in-mold pressure values of 1000 bar and 1200 bar, the gate speed of 30 m/s and 45 m/s, the casting temperatures of 640°C and 680°C. In addition, the test samples were produced by conventional casting method. Tensile test, hardness test, dry sliding wear test and microstructure analysis of samples were performed. The mechanical properties of the samples produced by the cold chamber HPDC and the conventional casting method were compared. Using these parameters; the casting temperature 680°C, in-mold pressure 1000 bar and the gate speed 30 m/s, the highest tensile strength and the hardness value were obtained. Since the cooling rate in the conventional casting method is slower than that of the cold chamber HPDC method, high mechanical properties are obtained by the formation of a fine-grained structure in the cold chamber HPDC method. In dry sliding wear tests, it was observed that there was a decrease in friction coefficient and less material loss with the increase of hardness values of the sample produced by the cold chamber HPDC method.

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Authors and Affiliations

Levent Urtekin
Recep Arslan
Fatih Bozkurt
Ümit Er

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