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Abstract

In this paper, an experimental surface roughness analysis in milling of tungsten carbide using a monolithic torus cubic boron nitride (CBN) tool is presented. The tungsten carbide was received using direct laser deposition technology (DLD). The depth of cut (ap), feed per tooth (fz) and tool wear (VBc) influence on surface roughness parameters (Ra, Rz) were investigated. The cutting forces and accelerations of vibrations were measured in order to estimate their quantitative influence on Ra and Rz parameters. The surface roughness analysis, from the point of view of milling dynamics was carried out. The dominative factor in the research was not feed per tooth fz (according to a theoretical model) but dynamical phenomena and feed per revolution f connected with them.

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Authors and Affiliations

Paweł Twardowski
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Abstract

The results of structure and mechanical properties investigations of tungsten heavy alloy (THA) after cyclic sintering are presented. The

material for study was prepared using liquid phase sintering of mixed and compacted powders in hydrogen atmosphere. The specimens in

shape of rods were subjected to different number of sintering cycles according to the heating schemes given in the main part of the paper

From the specimens the samples for mechanical testing and structure investigations were prepared. It follows from the results of the

mechanical studies, that increasing of sintering cycles lead to decrease of tensile strength and elongation of THA with either small or no

influence on yield strength. In opposite to that, the microstructure observations showed that the size of tungsten grain increases with

number of sintering cycles. Moreover, scanning electron microscope (SEM) observations revealed distinctly more trans-granular cleavage

mode of fracture in specimens subjected to large number of sintering cycles compared with that after one or two cycles only.

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Authors and Affiliations

P. Skoczylas
M. Kaczorowski
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Abstract

The possibilities of producing ductile cast iron with the addition of 1 ÷ 3% of tungsten are presented. Tungsten from waste chips from mechanical processing was introduced into the liquid cast iron in the form of specially prepared cartridges. Correct dissolution of tungsten in the metal bath was found, and there were no casting defects in the alloy. The form of carbide precipitates in the microstructure of cast iron was determined and the influence of increasing tungsten content on the reduction of the number of graphite precipitates in the structure was determined. Impact tests show that this property degrades with increasing tungsten content as opposed to hardness which increases. It was found that the addition of tungsten from machining waste is a potential source of enrichment of cast iron with this element.
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Bibliography

[1] Volkov, A.N. (1975). Abrasive wear resistance of manganese cast iron with tungsten. Metal Science and Heat Treatment. 17, 412-414.
[2] Duarte, L.I., Lourenço, N., Santos, H., Santos, J. & Sá, C. Tungsten carbide powder inserts in ductile iron. Materials Science Forum. 455-456, 267-270.
[3] Kopyciński, D. (2009). Analysis of the structure of castings made from chromium white cast iron resistant to abrasive wear. Archives of Foundry Engineering. 9(4), 109-112.
[4] Podrzucki, Cz. (1991). Cast Iron. The Structure, Property, Application. T.1 and T.2, Kraków: Ed. ZG STOP. (in Polish).
[5] Fraś, E. (2003). Crystallization of metals. Warsaw: WNT. (in Polish).
[6] Dean, N.F., Mortensen, A. & Flemings, M.C. (1994). Microsegregation in cellular solidification. Metallurgical And Materials Transactions A-Physical Metallurgy And Materials Science. A 25A, 2295-2301. DOI: 10.1007/BF 02652329.
[7] Wołczyński, W., Guzik, E., Kania, B. & Wajda, W. (2010). Structures field in the solidifying cast iron roll. Archives of Foundry Engineering. 10(spec.1), 41-46.
[8] Studnicki, A. (2008). Effect of boron carbide on primary crystallization of chromium cast iron. Archives of Foundry Engineering. 8(1), 173-176.
[9] Myszka, D. (2021). Cast Iron–Based Alloys. In: Rana, R. (eds) High-Performance Ferrous Alloys. Springer, Cham., 153-210.
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Authors and Affiliations

D. Myszka
1
Justyna Kasińska
ORCID: ORCID
A. Penkul
1

  1. Department of Metal Forming and Foundry, Warsaw University of Technology, Narbutta 85, Warsaw, Poland
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Abstract

The paper analyses the as-cast state structure of chromium cast iron designed for operation under harsh impact-abrasive conditions. In the process of chromium iron castings manufacture, very strong influence on the structure of this material have the parameters of the technological process. Among others, adding to the Fe-Cr-C alloy the alloying elements like tungsten and titanium leads to the formation of additional carbides in the structure of this cast iron, which may favourably affect the casting properties, including the resistance to abrasive wear.

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Authors and Affiliations

D. Kopyciński
S. Piasny
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Abstract

The results of experimental study of solid state joining of tungsten heavy alloy (THA) with AlMg3Mn alloy are presented. The aim of

these investigations was to study the mechanism of joining two extremely different materials used for military applications. The

continuous rotary friction welding method was used in the experiment. The parameters of friction welding process i.e. friction load and

friction time in whole studies were changed in the range 10 to 30kN and 0,5 to 10s respectively while forging load and time were constant

and equals 50kN and 5s. The results presented here concerns only a small part whole studies which were described elsewhere. These are

focused on the mechanism of joining which can be adhesive or diffusion controlled. The experiment included macro- and microstructure

observations which were supplemented with SEM investigations. The goal of the last one was to reveal the character of fracture surface

after tensile test and to looking for anticipated diffusion of aluminum into THA matrix. The results showed that joining of THA with

AlMg2Mn alloy has mainly adhesive character, although the diffusion cannot be excluded.

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Authors and Affiliations

M. Kaczorowski
O. Goroch
A. Krzyńska
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Abstract

Tungsten heavy alloys comprising tungsten, nickel and ferrous were modified, where molybdenum was added in varying weight proportions keeping the ratio of Ni: Fe (8:2) constant. The powders were mixed in a high-energy ball mill and were further fabricated using the spark plasma sintering (SPS) method at a peak temperature of 1000°C with heating rate of 100°C/min. The details of the microstructure and mechanical properties of these various alloy compositions were studied. With the increasing weight composition of the Mo in the alloy, the relative density of the alloy increased with a significant improvement in all the mechanical properties. The yield strength (YS), ultimate tensile strength (UTS) and hardness improved significantly with increase in the proportion of Mo; however, a reduction in elongation percentage was observed. The maximum strength of 1250 MPa UTS was observed in the alloy with a Mo proportion of 24%. The heavy alloy unmixed with Mo has shown distinct white and grey regions, where white (W) grain is due to tungsten and grey region is a combinatorial effect of Ni and Fe. Upon addition of Mo, the white and gray phase differences started to minimize resulting in deep gray and black ‘C’-phase structures because of homogenization of the alloy. The main fracture mode found during this investigation in the alloys was inter-granular mode.

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Authors and Affiliations

B.S.L. Prasad
R. Annamalai
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Abstract

Grade control is crucial for ensuring that the quality of extracted ore aligns with the geological model and mining plan. This process optimises production, reduces dilution, and maximises profits. It involves geological modelling, sampling, assaying, and data analysis. However, adhering to short-term planning in mining operations can be challenging due to operational bottlenecks that arise during the grade control process and blast design, along with their associated costs. Industry standards for grade control require acquiring extensive information and knowledge to achieve a high level of certainty, which takes time. Despite that, time constraints may necessitate making decisions under risk with incomplete information. In such cases, it is important to consider the opportunities, risks, likelihood, consequences, and potential success associated with each alternative. This study presents the testing results of alternative quantitative analytical methods on samples from the Barruecopardo tungsten deposit in Spain. Spectrometric techniques, including Delayed Gamma Neutron Activation Analysis (DGNAA), Laser-induced Breakdown Spectroscopy (LIBS), and Field Portable X-ray Fluorescence (FPXRF), were employed to determine the tungsten content. Based on the findings of this investigation, a real-time decision-making tool for grade control in open-pit mining has been developed. This tool utilises representative samples directly from the blasting debris, considering the inherent risks and uncertainties associated with the process
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Authors and Affiliations

Ruben Alcalde Martín
1
ORCID: ORCID
Isidro Diego
1
ORCID: ORCID
César Castañón
1
ORCID: ORCID
Teresa Alonso-Sánchez
1
ORCID: ORCID

  1. Oviedo University, Oviedo School of Mines, Spain
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Abstract

The electrical contactors play a crucial role in closing the circuit in many power distribution components like overhead lines, underground cables, circuit breakers, transformers, and control systems. The failure in these components mainly occurs due to the break-down of contactors due to the continuous opening and closing action of contacts. Silver (Ag)-based oxide contact materials are widely used in practice, among which silver tin oxide (AgSnO2) is most common. An attempt is made in increasing the performance of AgSnO2, by adding Tungsten Oxide (WO3) in various weight proportions, thus finding the optimal proportion of AgSnO2WO3 to have increased mechanical and electrical performances. All the composite samples are fabricated in-house using powder metallurgy process. The assessment of physical and electrical properties namely, density, hardness, porosity, and electrical conductivity, showed that 90%Ag-8.5%SnO2-1.5%WO3 composite yielded superior results. With help of morphological tests, wear characteristics are also investigated, which showed that 90%Ag-8.5%SnO2-1.5%WO3 composite has a wear coefficient of 0.000227 and a coefficient of friction of 0.174 at an optimized load of 10 N and sliding velocity of 0.5 mm/s.
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Bibliography

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Authors and Affiliations

S. Praveen Kumar
1
ORCID: ORCID
S.M. Senthil
1
ORCID: ORCID
R. Parameshwaran
1
ORCID: ORCID
R. Rathanasamy
1
ORCID: ORCID

  1. Kongu Engineering College, Erode, Tamilnadu, India
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Abstract

The gas-tungsten arc (GTA) welding behaviors of a magnesium matrix composite reinforced with SiC particles were examined in terms of

microstructure characteristics and process efficiencies. This study focused on the effects of the GTAW process parameters (like welding

current in the range of 100/200 A) on the size of the fusion zone (FZ). The analyses revealed the strong influence of the GTA welding

process on the width and depth of the fusion zone and also on the refinement of the microstructure in the fusion zone. Additionally, the

results of dendrite arm size (DAS) measurements were presented.

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Authors and Affiliations

E. Przełożyńska
M. Mróz
K.N. Braszczyńska-Malik
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Abstract

The subject of the study was the production and characterization of three ceramic-metal graded composites, which differed in addition of the metallic phase. The following composites systems were investigated: Al2O3-Mo, Al2O3-Cu, Al2O3-W. Composites were produced by centrifugal slip casting method. This technique combines the classic casting of the slurry into porous molds with the action of centrifugal force. As a result, sleeve-shaped shapes with a metallic phase gradient were obtained. X-ray phase analysis have not revealed new phases in the produced composites. The type of metallic phase and its distribution in the ceramic matrix influenced the hardness of the produced composites.

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Authors and Affiliations

M. Wachowski
W. Kaszuwara
A. Miazga
K. Konopka
J. Zygmuntowicz
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Abstract

The Tungsten Inert Gas (TIG) welding processes one of the prevalent methods used for welding aluminum alloys. TIG welding is most commonly used due to its superiority in welding less dense materials. The most prevalent issues encountered with TIG welding aluminium alloys are porosity creation and cracking due to solidification, both of which result in lower mechanical properties. Because of the metal’s susceptibility to heat input, this occurs. The current work is the result of a desire to improve the mechanical properties of dissimilar aluminium metals: AA5052-H32 & AA5083-H111. The process parameters of TIG welding are optimized towards eliminating the previously discussed failure scenarios. Various optimization techniques exist towards obtaining optimizing processes such as Response Surface Methodology (RSM), Genetic Algorithm (GA), Artificial Neutral Network (ANN), Flower pollination algorithm, Taguchi method etc, The Taguchi method was chosen for the optimization of process parameters due to its inherent nature of solving problems of singular variance. The optimal parameters combination was determined i.e. welding current at 170 A, filler rod diameter 2.4 mm and Gas flow rate of 11 lpm. The optimized input parameter was used to TIG weld the confirmation specimen which are further investigated for mechanical and metallurgical characterizations. The parameters were optimized and the results indicate that the input current was found to be the most contributing towards improving mechanical properties over all the process parameters.
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Authors and Affiliations

D. Antony Prabu
1
ORCID: ORCID
K.S. Jayakumar
2
ORCID: ORCID
E. Madhavan Pillai
1
ORCID: ORCID
G. Kumaresan
3
ORCID: ORCID

  1. LOYOLA-ICAM College of Engineering and Technology (LICET), Department of Mechanical Engineering, Loyola Campus, Chennai, Tamil Nadu, India
  2. Sri Sivasubramaniya Nadar College of Engineering, Department of Mechanical Engineering, Chennai, Tamil Nadu, India
  3. Bannari Amman Institute of Technology, Department of Mechanical Engineering, Sathyamangalam, Erode, Tamil Nadu, India
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Abstract

Welding of AISI H13 tool steel which is mainly used in mold making is difficult due to the some alloying elements and it high hardenability. The effect filler metal composition on the microstructural changes, phase evolutions, and hardness during gas tungsten arc welding of AISI H13 hot work tool steel was investigated. Corrosion resistance of each weld was studied. For this purpose, four filler metals i.e. ER 312, ER NiCrMo-3, ER 80S, and 18Ni maraging steel were supplied. Potentiodynamic polarization test and electrochemical impedance spectroscopy (EIS) were used to study the corrosion behavior of weldments. It was found the ER 80S weld showed the highest hardness owing to fully martensitic microstructure. The hardness in ER 312 and ER NiCrMo3 weld metals was noticeably lower than that of the other weld metals in which the microstructures mainly consisted of austenite phase. The results showed that the corrosion rate of ER 312 weld metal was lower than that other weld metals which is due to the high chromium content in this weld metal. The corrosion rate of ER NiCrMo-3 was lower than that of 18Ni maraging weld. The obtained results from EIS tests confirm the findings of potentiodynamic polarization tests.
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Bibliography

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Authors and Affiliations

Sadegh Varmaziar
1
ORCID: ORCID
Hossein Mostaan
1
ORCID: ORCID
Mahdi Rafiei
2
ORCID: ORCID
Mahdi Yeganeh
3
ORCID: ORCID

  1. Faculty of Engineering, Department of Materials and Metallurgical Engineering, Arak University, Arak 38156-8-8349, Iran
  2. Advanced Materials Research Center, Department of Materials Engineering, Najafabad Branch, Islamic Azad University, Najafabad, Iran
  3. Department of Materials Science and Engineering, Faculty of Engineering, Shahid Chamran University of Ahvaz, Ahvaz, Iran
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Abstract

Tungsten diselenide (WSe2) is one of the promising transition metal dichalcogenides (TMDs) for nanoelectronics and optoelectronics. To enhance and tune the electronic performance of TMDs, chemical functionalization via covalent and van der Waals approaches has been suggested. In the present report, the electric and structural transition of WSe2 oxidized by exposure to O3 is investigated using scanning tunneling microscopy. It is demonstrated that the exposure of WSe2/high-ordered pyrolytic graphite sample to O3 induces the formation of molecular adsorbates on the surface, which enables to increase in the density of states near the valence band edge, resulting from electric structural modification of domain boundaries via exposure of atomic O. According to the work function extracted by Kelvin probe force microscopy, monolayer WSe2 with the O3 exposure results in a gradual increase in work function as the exposure to O3. Therefore, the present report demonstrates the potential pathway for the chemical functionalization of TMDs to enhance the electric performance of TMDs devices.
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Authors and Affiliations

Eunjeong Kim
1
Sangyoeb Lee
2
ORCID: ORCID
Yeonjin Je
3
Dong Park Lee
3
Sang Jun Park
3
Sanghyun Jeong
2
Joon Sik Park
2
Byungmin Ahn
4
ORCID: ORCID
Jun Hong Park
1 3
ORCID: ORCID

  1. Gyeongsang National University, Department of Materials Engineering and Convergence Technology, Jinju, Korea
  2. Hanbat National University, Department of Materials Science and Engineering and Department of Materials and Manufacturing Engineering, Daejeon, Korea
  3. Gyeongsang National University, School of Materials Science and Engineering, Jinju, Korea
  4. Ajou University, Department of Materials Science and Engineering and Department of Energy Systems Research, Suwon, Korea
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Abstract

The nano-sized Y2O3 dispersed W composite powder is prepared by ultrasonic spray pyrolysis of a tungsten precursor using ammonium metatungstate hydrate and a polymer addition solution method using Y-nitrate. XRD analysis for calcined powder showed the formation of WO2 phase by partial oxidation of W powder during calcination in air. The TEM and phase analysis for further hydrogen reduction of calcined powder mixture exhibited that the W powder with a uniform distribution of Y2O3 nanoparticles can be successfully produced. These results indicate that the wet chemical method combined with spray pyrolysis and polymer solution is a promising way to synthesis the W-based composites with homogeneous dispersion of fine oxide particles.
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Bibliography

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Authors and Affiliations

Hyeonhui Jo
1
Young-In Lee
1 2
ORCID: ORCID
Myung-Jin Suk
3
Young-Keun Jeong
4
ORCID: ORCID
Sung-Tag Oh
1 2
ORCID: ORCID

  1. Seoul National University of Science and Technology, Department of Materials Science and Engineering, Seoul 01811, Republic of Korea
  2. Seoul National University of Science and Technology, The Institute of Powder Technology, Seoul 01811, Republic of Korea
  3. Kangwon National University, Department of Materials Science and Engineering, Samcheok 25913, Republic of Korea
  4. Pusan National University, Graduate School of Convergence Science, Busan 46241, Republic of Korea
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Abstract

We demonstrated a tunable Q-switched ytterbium-doped fiber laser (YDFL) using MoWS2/rGO nanocomposite as passive saturable absorber. Further, the Mo1−xWxS2/rGO nanosheets, with x proportion of 0.2, are synthesized using hydrothermal exfoliation technique. The proposed nanocomposite-PVA based thin film is fabricated by mixing the MoWS2/rGO nanosheets with polyvinyl alcohol (PVA). The fabricated thin film is sandwiched between two fiber ferrules to realize the proposed saturable absorber (SA). Further, the proposed MoWS2/rGO-PVA based thin film SA exhibits a fast relaxation time and a high damage threshold which are suitable to realize a Q-switched pulsed laser with a tunable wavelength range of 10  nm that extends from 1028 nm to 1038 nm. For the highest pump power of 267.4 mW, the generated Q-switched pulses exhibit a narrow pulse width of 1.22 μs, the pulse repetition rate of 90.4 kHz, the highest pulse energy of 2.13  nJ and its corresponding average power of 0.193 mW. To the best of author’s knowledge, this is the first realization of a tunable Q-switching fiber laser in a 1 μm wavelength using MoWS2/rGO nanocomposite saturable absorber.

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Authors and Affiliations

J. Mohanraja
V. Velmuruganb
S. Sivabalanc

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