In this paper, an experimental surface roughness analysis in milling of tungsten carbide using a monolithic torus cubic boron nitride (CBN) tool is presented. The tungsten carbide was received using direct laser deposition technology (DLD). The depth of cut (ap), feed per tooth (fz) and tool wear (VBc) influence on surface roughness parameters (Ra, Rz) were investigated. The cutting forces and accelerations of vibrations were measured in order to estimate their quantitative influence on Ra and Rz parameters. The surface roughness analysis, from the point of view of milling dynamics was carried out. The dominative factor in the research was not feed per tooth fz (according to a theoretical model) but dynamical phenomena and feed per revolution f connected with them.
The results of structure and mechanical properties investigations of tungsten heavy alloy (THA) after cyclic sintering are presented. The
material for study was prepared using liquid phase sintering of mixed and compacted powders in hydrogen atmosphere. The specimens in
shape of rods were subjected to different number of sintering cycles according to the heating schemes given in the main part of the paper
From the specimens the samples for mechanical testing and structure investigations were prepared. It follows from the results of the
mechanical studies, that increasing of sintering cycles lead to decrease of tensile strength and elongation of THA with either small or no
influence on yield strength. In opposite to that, the microstructure observations showed that the size of tungsten grain increases with
number of sintering cycles. Moreover, scanning electron microscope (SEM) observations revealed distinctly more trans-granular cleavage
mode of fracture in specimens subjected to large number of sintering cycles compared with that after one or two cycles only.
The paper analyses the as-cast state structure of chromium cast iron designed for operation under harsh impact-abrasive conditions. In the process of chromium iron castings manufacture, very strong influence on the structure of this material have the parameters of the technological process. Among others, adding to the Fe-Cr-C alloy the alloying elements like tungsten and titanium leads to the formation of additional carbides in the structure of this cast iron, which may favourably affect the casting properties, including the resistance to abrasive wear.
The results of experimental study of solid state joining of tungsten heavy alloy (THA) with AlMg3Mn alloy are presented. The aim of
these investigations was to study the mechanism of joining two extremely different materials used for military applications. The
continuous rotary friction welding method was used in the experiment. The parameters of friction welding process i.e. friction load and
friction time in whole studies were changed in the range 10 to 30kN and 0,5 to 10s respectively while forging load and time were constant
and equals 50kN and 5s. The results presented here concerns only a small part whole studies which were described elsewhere. These are
focused on the mechanism of joining which can be adhesive or diffusion controlled. The experiment included macro- and microstructure
observations which were supplemented with SEM investigations. The goal of the last one was to reveal the character of fracture surface
after tensile test and to looking for anticipated diffusion of aluminum into THA matrix. The results showed that joining of THA with
AlMg2Mn alloy has mainly adhesive character, although the diffusion cannot be excluded.
Tungsten heavy alloys comprising tungsten, nickel and ferrous were modified, where molybdenum was added in varying weight proportions keeping the ratio of Ni: Fe (8:2) constant. The powders were mixed in a high-energy ball mill and were further fabricated using the spark plasma sintering (SPS) method at a peak temperature of 1000°C with heating rate of 100°C/min. The details of the microstructure and mechanical properties of these various alloy compositions were studied. With the increasing weight composition of the Mo in the alloy, the relative density of the alloy increased with a significant improvement in all the mechanical properties. The yield strength (YS), ultimate tensile strength (UTS) and hardness improved significantly with increase in the proportion of Mo; however, a reduction in elongation percentage was observed. The maximum strength of 1250 MPa UTS was observed in the alloy with a Mo proportion of 24%. The heavy alloy unmixed with Mo has shown distinct white and grey regions, where white (W) grain is due to tungsten and grey region is a combinatorial effect of Ni and Fe. Upon addition of Mo, the white and gray phase differences started to minimize resulting in deep gray and black ‘C’-phase structures because of homogenization of the alloy. The main fracture mode found during this investigation in the alloys was inter-granular mode.
The gas-tungsten arc (GTA) welding behaviors of a magnesium matrix composite reinforced with SiC particles were examined in terms of
microstructure characteristics and process efficiencies. This study focused on the effects of the GTAW process parameters (like welding
current in the range of 100/200 A) on the size of the fusion zone (FZ). The analyses revealed the strong influence of the GTA welding
process on the width and depth of the fusion zone and also on the refinement of the microstructure in the fusion zone. Additionally, the
results of dendrite arm size (DAS) measurements were presented.
The subject of the study was the production and characterization of three ceramic-metal graded composites, which differed in addition of the metallic phase. The following composites systems were investigated: Al2O3-Mo, Al2O3-Cu, Al2O3-W. Composites were produced by centrifugal slip casting method. This technique combines the classic casting of the slurry into porous molds with the action of centrifugal force. As a result, sleeve-shaped shapes with a metallic phase gradient were obtained. X-ray phase analysis have not revealed new phases in the produced composites. The type of metallic phase and its distribution in the ceramic matrix influenced the hardness of the produced composites.
We demonstrated a tunable Q-switched ytterbium-doped fiber laser (YDFL) using MoWS2/rGO nanocomposite as passive saturable absorber. Further, the Mo1−xWxS2/rGO nanosheets, with x proportion of 0.2, are synthesized using hydrothermal exfoliation technique. The proposed nanocomposite-PVA based thin film is fabricated by mixing the MoWS2/rGO nanosheets with polyvinyl alcohol (PVA). The fabricated thin film is sandwiched between two fiber ferrules to realize the proposed saturable absorber (SA). Further, the proposed MoWS2/rGO-PVA based thin film SA exhibits a fast relaxation time and a high damage threshold which are suitable to realize a Q-switched pulsed laser with a tunable wavelength range of 10 nm that extends from 1028 nm to 1038 nm. For the highest pump power of 267.4 mW, the generated Q-switched pulses exhibit a narrow pulse width of 1.22 μs, the pulse repetition rate of 90.4 kHz, the highest pulse energy of 2.13 nJ and its corresponding average power of 0.193 mW. To the best of author’s knowledge, this is the first realization of a tunable Q-switching fiber laser in a 1 μm wavelength using MoWS2/rGO nanocomposite saturable absorber.