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Abstract

In this paper the effects of titanium addition in an amount up to 0.13 wt.% have been investigated to determine their effect on the microstructure and mechanical properties of Thin Wall Vermicular Graphite Iron Castings (TWVGI). The study was performed for thinwalled iron castings with 3-5 mm wall thickness and for the reference casting with 13 mm. Microstructural changes were evaluated by analyzing quantitative data sets obtained by image analyzer and also using scanning electron microscope (SEM). Metallographic examinations show that in thin-walled castings there is a significant impact of titanium addition to vermicular graphite formation. Thinwalled castings with vermicular graphite have a homogeneous structure, free of chills, and good mechanical properties. It may predispose them as a potential use as substitutes for aluminum alloy castings in diverse applications.
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Authors and Affiliations

M. Górny
M. Kawalec
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Abstract

The application of ferritic-matrix vermicular graphite cast iron in the production of fireplace fireboxes improves their thermal output, but the consumer market for these products prioritises their price. Given this consideration, this work concerns a comparison of the quality of vermicular graphite cast iron types produced from 0.025%S pig iron (a less expensive material) and 0.010%S pig iron (a more expensive material) in terms of the number and shape of vermicular graphite precipitates varying with the magnesium level in the alloy. It turned out that the vermicular graphite cast iron made with the 0.025%S pig iron demonstrated a slightly lower number of vermicular graphite precipitates. For both vermicular graphite cast iron melts, 0.028%Mg and 0.020%Mg in the alloys provided a vermicular graphite precipitate share of approx. 50% and 95%, respectively.
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Bibliography

[1] Mróz, M., Orłowicz, A.W., Tupaj, M., Lenik, M., Kawiński, M., Kawiński, M. Influence of microstructure and heat transfer surface on the thermal power of cast iron heat exchangers. Archives of Foundry Engineering. (in progres).
[2] Podrzucki, C., Wojtysiak, A. (1987). Unalloyed plastic cast iron. Kraków: Wyd. AGH. ( in Polish).
[3] Sillen, R. (2003). Proces PQ-CGL InMold – cast iron vermicularization in mold. Biuletyn Metals and Minerals. 3, 30-34. (in Polish).
[4] Källbom, R., Hamberg, K., Björkegren, L.S. Chunky graphite in ductile cast iron castings. World Foundry Congress, 184/1-184/10, WFC 06.
[5] Goodrich, G.M. (2001). A microview of some factors that impact cast iron (or the little things that mean a lot). AFS Transactions. 01-121, 1173-1189.
[6] Pietrowski, S., Pisarek, B., Władysiak, R. (2000). Investigation of the crystallization of cast iron with vermicular graphite and description of its analytical and numerical model. Research project KBN Nr 7T08B 006 13, Łódź, (in Polish).
[7] Żyrek, A. (2014). Manufacture of vermicular cast iron by the Inmould method with the use of magnesium mortars and evaluation of its resistance to thermal fatigue. PhD thesis AGH Kraków. (in Polish).
[8] Nodżak, G. (2002). Analysis of the possibilities produced in the foundry of WSK "PZL Rzeszów" S.A. castings of a high-power diesel engine head from vermicular cast iron. Master thesis, AGH Kraków. (in Polish).
[9] Orłowicz A.W. (2000). The use of ultrasound in foundry. Monograph. Krzepnięcie Metali i Stopów. 2(45). (in Polish).
[10] Ashby, M.F. (1998). Selection of materials in engineering design. Warszawa: Wyd. Naukowo-Techniczne. (in Polish).

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Authors and Affiliations

Marek Mróz
ORCID: ORCID
A.W. Orłowicz
1
ORCID: ORCID
M. Tupaj
1
ORCID: ORCID
M. Lenik
1
ORCID: ORCID
M. Kawiński
2
M.. Kawiński
2

  1. Rzeszow University of Technology, Al. Powstańców Warszawy 12, 35-959 Rzeszów, Poland
  2. Cast Iron Foundry KAWMET, ul. Krakowska 11, 37-716 Orły, Poland
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Abstract

The paper presents the results of studies of the effect of chromium concentration on the solidification process, microstructure and selected

properties of cast iron with vermicular graphite. The vermicular graphite cast iron was obtained by an Inmold process. Studies covered the

cast iron containing chromium in a concentration at which graphite is still able to preserve its vermicular form. The effect of chromium on

the temperature of eutectic crystallization and on the temperature of the start and end of austenite transformation was discussed. The conditions

under which, at a predetermined chromium concentration, the vermicular graphite cast iron of a pearlitic matrix is obtained were

presented, and the limit concentration of chromium was calculated starting from which partial solidification of the cast iron in a metastable

system takes place. The effect of chromium on the hardness of cast iron, microhardness of individual phases and surface fraction of carbides

was disclosed.

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Authors and Affiliations

G. Gumienny
M. Dondzbach
B. Kacprzyk
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Abstract

The paper deals with possibility to improve operating performance of cast-iron heat exchangers by providing them with a copper alloy (CuTi2Cr) with the use of the flame spraying method. A test exchanger was cast of a gray cast iron with vermicular graphite in ferriticpearlitic matrix obtained in production conditions at KAW-MET Iron Foundry with the wire method used to vermicularize the material. The test samples were two plates cast in sand molds, of which one was given a flame-sprayed CuTi2Cr coat on one side. The operating performance of such model cast-iron heat exchangers, with and without CuTi2Cr coating, was tested on a set-up for determining the heat flow rate (thermal power) transferred by the heat exchanger to environment. The obtained results indicate that the value of the heat flow rate characterizing the CuTi2Cr-coated cast-iron heat exchanger was by 10% higher compared to the flow rate of heat conveyed to environment by the heat exchanger without coating.

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Authors and Affiliations

M. Mróz
A.W. Orłowicz
M. Tupaj
M. Jacek-Burek
M. Radoń
M. Kawiński
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Abstract

Reason for and risks of using of cast iron with vermicular graphite for typical construction parts. Ultrasound checking of graphite shape. Factors influencing plausibility of result. Difference between laboratory and operation application. Roughness, parallelism, stabilityand size dimension of walls. Conditions, proposals for simplification and productivity enhancement of castings checking. Recommendation.
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Authors and Affiliations

B. Skrbek
O. Bouškab
K. Nedělová
J. Heunisch

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