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Abstract

In this paper, the influence of Mo addition on the structure and mechanical properties of the NiCoMnIn alloys have been studied. Series of polycrystalline NiCoMnIn alloys containing from 0 to 5 mas.% of Mo were produced by the arc melting technique. For the alloys containing Mo, two-phase microstructure was observed. Mo-rich precipitates were distributed randomly in the matrix. The relative volume fraction of the precipitates depends on the Mo content. The numbers of the Mo rich precipitates increases with the Mo contents. The structures of the phases were determined by the TEM. The mechanical properties of the alloys are strongly affected by Mo addition contents. Brittleness of the alloys increases with the Mo contents.

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Authors and Affiliations

K. Prusik
E. Matyja
M. Wąsik
M. Zubko
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Abstract

The work presents results of the investigations of effect of intensive cooling of alloy AC-AlSi7Mg with alloy additions on microstructure and mechanical properties of the obtained casts. The experimental casts were made in ceramic molds preliminarily heated to 180°C, into which AC-AlSi7Mg with alloy additions was poured. Within implementation of the research, a comparison was made of the microstructure and mechanical properties of the casts obtained in ceramic molds cooled at ambient temperature and the ones intensively cooled in a cooling liquid. Kinetics and dynamics thermal effects recorded by the TDA method were compared. Metallographic tests were performed with the use of optical microscope and strength properties of the obtained casts were examined: UTS, Elongation and HB hardness.

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Authors and Affiliations

B. Pisarek
C. Rapiejko
T. Pacyniak
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Abstract

The study presents the results of the investigations of the effect of Cu, Ni, Cr, V, Mo and W alloy additions on the microstructure and

mechanical properties of the AlSi7Mg0.3 alloy. The examinations were performed within a project the aim of which is to elaborate an

experimental and industrial technology of producing elements of machines and devices complex in their construction, made of aluminium

alloys by the method of precision investment casting. It was demonstrated that a proper combination of alloy additions causes the

crystallization of complex intermetallic phases in the silumin, shortens the SDAS and improves the strength properties: Rm, Rp0.2,HB

hardness. Elevating these properties reduces At, which, in consequence, lowers the quality index Q of the alloy of the obtained casts.

Experimental casts were made in ceramic moulds preliminarily heated to 160 °C, into which the AlSi7Mg0.3 alloy with the additions was

cast, followed by its cooling at ambient temperature. With the purpose of increasing the value of the quality index Q, it is recommended

that the process of alloy cooling in the ceramic mould be intensified and/or a thermal treatment of the casts be performed (ageing)(T6).

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Authors and Affiliations

T. Szymczak
T. Pacyniak
B.P. Pisarek
C. Rapiejko
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Abstract

Food additives, especially E numbers, are widely perceived by consumers as artificial and harmful. However, the fact is that they are an essential ingredient in numerous products, many have “natural” origins and none of them pose a risk to health.

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Authors and Affiliations

Justyna Cybulska
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Abstract

Effect of Cu addition on oxide growth of Al-7 mass%Mg alloy at high temperature was investigated. As-cast microstructures of Al-7 mass%Mg and Al-7 mass%Mg-1 mass%Cu alloys showed α-Al dendrites and area of secondary particles. The 1 mass%Cu addition into Al-7 mass%Mg alloy formed Mg32(Al, Cu)49 ternary phase with β-Al3Mg2. The total fraction of two Mg-containing phases in Cu-added alloy was higher than the β-Al3Mg2 fraction in Cu-free alloy. From measured weight gains depending on time at 500°C under an air atmosphere, it was shown that all samples exhibited significant weight gains depending on time. Al-7mass%Mg-1mass%Cu alloy showed the relatively increased oxidation rate when compared with Cu-free alloy. All the oxidized cross-sections throughout the entire oxidation time showed coarse and dark areas regarded as oxides grown from the surface to inside, but bigger oxidized areas were formed in the Al-7mass%Mg-1mass%Cu alloy containing higher fraction of Mg-based phases in the as-cast microstructure. As a result of compositional analysis on the oxide clusters, it was found that the oxide clusters contained Mg-based oxides formed through internal oxidation during a long time exposure to oxidizing environments.
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Bibliography

[1] J.R. Davis, ASM International, Aluminum and Aluminum Alloys, Materials Park 1993.
[2] H. Watanabe, K. Ohori, Y. Takeuchi, Trans. Iron Steel Inst. Jpn. 27, 730 (1987).
[3] J.L. García-Hernández, C.G. Garay-Reyes, I.K. Gómez-Barraza, M.A. Ruiz-Esparza-Rodríguez, E.J. Gutiérrez-Castañeda, I. Estrada-Guel, M.C. Maldonado-Orozco, R. Martínez-Sánchez, J. Mater. Res. Technol. 8 (6), 5471 (2019).
[4] M . Mihara, C.D. Marioara, S.J. Andersen, R. Holmestad, E. Kobayashi, T. Sato, Mater. Sci. Eng. A, 658, 91 (2016).
[5] S.H. Ha, B.H. Kim, Y.O. Yoon, H.K. Lim, T.W. Lee, S.H. Lim, S.K. Kim, Int. J. Metalcast. 13, 121 (2019).
[6] G. Wu, K. Dash, M.L. Galano, K.A.Q. O’Reilly, Corros. Sci. 155, 97 (2019).
[7] B.H. Kim, S.H. Ha, Y.O. Yoon, H.K. Lim, S.K. Kim, D.H. Kim, Mater. Lett. 228, 108 (2018).
[8] H. Okamoto, J. Phase Equilibria 19, 598 (1998).
[9] T.S. Parel, S.C. Wang, M. J. Starink, Mater. Des. 31, S2 (2010).
[10] C.W. Bale, E. Bélisle, P. Chartrand, S.A. Decterov, G. Eriksson, A.E. Gheribi, K. Hack, I.H. Jung, Y.B. Kang, J. Melançon, A.D. Pelton, S. Petersen, C. Robelin, J. Sangster, P. Spencer, M.A. Van Ende, Calphad 54, 35 (2016).
[11] S.H. Ha, B.H. Kim, Y.O. Yoon, H.K. Lim, T.W. Lee, S.H. Lim, S.K. Kim, Sci. Adv. Mater. 10, 697 (2018).
[12] D . Ajmera, E. Panda, Corros. Sci. 102, 425 (2016).
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Authors and Affiliations

Seong-Ho Ha
1
ORCID: ORCID
Abdul Wahid Shah
1
ORCID: ORCID
Bong-Hwan Kim
1
ORCID: ORCID
Young-Ok Yoon
1
ORCID: ORCID
Hyun-Kyu Lim
1
ORCID: ORCID
Shae K. Kim
1
ORCID: ORCID

  1. Korea Institute of Industrial Technology (KITECH), Advanced Materials and Process R&D Department, Incheon 21999, Republic of Korea
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Abstract

Influence of Si addition on oxide layer growth of Al-6 mass%Mg alloys in molten state was investigated in this study. After melt holding for 24 h, the melt surface of only Si-free alloy became significantly bumpy, while no considerably oxidized surface was observed even with 1 mass%Si addition. There was no visible change on the appearance of melt surfaces with increasing Si content. As a result of compositional analysis on the melt samples between before and after melt holding, the Si-added alloys nearly maintained their Mg contents even after the melt holding for 24 h. On the other hand, the Mg content in the Si-free alloy showed a great reduction. The bumpy surface on Si-free alloy melt showed a large amount of pores and oxide clusters in its cross-section, while the Si-added alloy had no significantly grown oxide clusters on the surfaces. As a result of compositional analysis on the surfaces, the oxide clusters in Si-free alloy contained a great amount of Mg and oxygen. The oxide layer on the Si-added alloy was divided into Mg-rich and Mg-poor areas and contained certain amounts of Si. Such a mixed oxide layer containing Si would act as a protective layer during the melt holding for a long duration.
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Bibliography

[1] J.R. Davis, ASM International, Aluminum and Aluminum Alloys, Materials Park 1993.
[2] G . Wu, K. Dash, M.L. Galano, K.A.Q. O’Reilly, Corros. Sci. 155, 97 (2019).
[3] B.H. Kim, S.H. Ha, Y.O. Yoon, H.K. Lim, S.K. Kim, D.H. Kim, Mater. Lett. 228, 108 (2018).
[4] S.H. Ha, B.H. Kim, Y.O. Yoon, H.K. Lim, T.W. Lee, S.H. Lim, S.K. Kim, Sci. Adv. Mater. 10, 697 (2018).
[5] D . Ajmera, E. Panda, Corros. Sci. 102, 425 (2016).
[6] N. Smith, A. Kvithyld, G. Tranell, Metall. Mater. Trans. B 49, 2846 (2018).
[7] S.H. Ha, B.H. Kim, Y.O. Yoon, H.K. Lim, T.W. Lee, S.H. Lim, S.K. Kim, Int. J. Metalcast. 13, 121 (2019).
[8] J. Jeong, J. Im, K. Song, M. Kwon, S.K. Kim, Y.B. Kang, S.H. Oh, Acta Mater. 61, 3267 (2013).
[9] F . Zarei, H. Nuranian, K. Shirvani, Surf. Coat. Technol. 394, 125901 (2020).
[10] Y.L. Zhang, J. Li, Y.Y. Zhang, D.N. Kang, J. Alloys Compd. 827, 154131 (2020).
[11] W. Kai, P.C. Kao, P.C. Lin, I.F. Ren, J.S.C. Jang, Intermetallics 18, 1994 (2010).
[12] S.H. Ha, B.H. Kim, Y.O. Yoon, H.K. Lim, S.K. Kim, Sci. Adv. Mater. 10, 694 (2018).
[13] C.W. Bale, E. Bélisle, P. Chartrand, S.A. Decterov, G. Eriksson, A.E. Gheribi, K. Hack, I.H. Jung, Y.B. Kang, J. Melançon, A.D. Pelton, S. Petersen, C. Robelin, J. Sangster, P. Spencer, M.A. Van Ende, Calphad 54, 35 (2016).
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Authors and Affiliations

Young-Ok Yoon
1
ORCID: ORCID
Seong-Ho Ha
1
ORCID: ORCID
Abdul Wahid Shah
1
ORCID: ORCID
Bong-Hwan Kim
1
ORCID: ORCID
Hyun-Kyu Lim
1
ORCID: ORCID
Shae K. Kim
1
ORCID: ORCID

  1. Korea Institute of Industrial Technology (KITECH), Advanced Materials and Process R&D Department, Incheon 21999, Republic of Korea
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Abstract

This paper presents the results of a metrological analysis of the additively manufactured (AM) copies of a complex geometrical object, namely the fossil skull of Madygenerpeton pustulatum. This fossil represents the unique remains of an extinct “reptiliomorph amphibian” of high importance for palaeontological science. For this research, the surface was scanned and twelve different copies were 3D-printed using various devices, materials, and AM techniques. The same digitized model was used as a reference to compare with the surfaces obtained by Mitutoyo Coordinate Measuring Machine (CMM) CRYSTA-Apex S 9166 for each copy. The fidelity of the copies was assessed through statistical analysis of the distances between compared surfaces. The methodology provided a good background for the choice of the most accurate copies and the elimination of the less accurate ones. The proposed approach can be applied to any object of complex geometry when reproduction accuracy is to be assessed.
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Authors and Affiliations

Mirosław Rucki
1
ORCID: ORCID
Yaroslav Garashchenko
2
ORCID: ORCID
Ilja Kogan
3 4
ORCID: ORCID
Tomasz Ryba
5
ORCID: ORCID

  1. Faculty of Mechanical Engineering, Kazimierz Pulaski University of Technology and Humanities in Radom, Poland
  2. Department of Integrated Technologic Process and Manufacturing, National Technical University “Kharkiv Polytechnic Institute”, Ukraine
  3. Museum für Naturkunde Chemnitz, Germany
  4. Geological Institute, TU Bergakademie Freiberg, Germany
  5. Łukasiewicz Research Network – Institute for Sustainable Technologies, Radom, Poland
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Abstract

The aim of the paper was to analyse the possibility to use waste material which is created during the production of mineral-asphalt mixes as a side effect of the process of drying and dedusting diabase aggregate in high temperature. Experimental studies included the analysis of the influence of the addition of diabase dust on the improvement of the properties of cement concrete destined for the construction of local roads. The mineral additive in the form of diabase dust, which constitutes natural waste, was inserted into the concrete mix as a mineral additive substituting a part of the aggregate with the constant amount of cement and water, and additionally as the substitute for cement. The performed studies resulted in the conclusion that adding diabase dust significantly increased the tightness and density of concrete, which impacts the increase of compressive strength by 7, 21 and 28% in reference to model concrete. The insertion of the waste diabase dust into the concrete mix significantly improved the freeze-thaw resistance of concrete after 150 cycles of testing and reduced the water absorption by 6, 15 and 21%. Using diabase dust as a substitute in the following amount: 50, 100 and 150 kg/m3 did not cause significant changes in the scope of density and water absorption, whereas the reduction of the compressive strength was from 8, 23 and 33% in reference to the model concrete. The application of dust as the substitute for cement resulted in the reduction of the costs of concrete by 6, 12 and 18% and resulted in the possibility to fully apply waste material, which confirms the justness of undertaking implementation research. Concrete with the use of waste rock dusts may be qualified as concrete that is environmentally friendly and compliant with the sustainable development of modern construction materials.
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Authors and Affiliations

Tomasz Rudnicki
1
ORCID: ORCID
Robert Jurczak
2
ORCID: ORCID

  1. Faculty of Civil Engineering and Geodesy, Military University of Technology in Warsaw, ul. Gen. S. Kaliskiego 2, 01-476 Warsaw, Poland
  2. Faculty of Civil and Environmental Engineering, West Pomeranian University of Technology in Szczecin, al. Piastów 50a, 70-311 Szczecin, Poland
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Abstract

The advancement of contemporary internal combustion engine technologies necessitates not only design enhancements but also the exploration of alternative fuels or fuel catalysts. These endeavors are integral to curbing the emission of hazardous substances in exhaust gases. Most contemporary catalyst additives are of complex chemical origins, introduced into the fuel during the fuel preparation stage. Nonetheless, none of these additives yield a significant reduction in fuel consumption. The research endeavors to develop the fuel system of a primary marine diesel engine to facilitate the incorporation of pure hydrogen additives into diesel fuel. Notably, this study introduces a pioneering approach, employing compressed gaseous hydrogen up to 5 MPa as an additive to the principal diesel fuel. This method obviates the need for extensive modifications to the ship engine fuel equipment and is adaptable to modern marine power plants. With the introduction of modest quantities of hydrogen into the primary fuel, observable shifts in the behavior of the fuel equipment become apparent, aligning with the calculations outlined in the methodology. The innovative outcomes of the experimental study affirm that the mass consumption of hydrogen is contingent upon the hydrogen supply pressure, the settings of the fuel equipment, and the structural attributes of the fuel delivery system. The modulation of engine load exerts a particularly pronounced influence on the mass admixture of hydrogen. The proportion of mass addition of hydrogen in relation to the pressure of supply (ranging from 4–12 MPa) adheres to a geometric progression (within the range of 0.04–0.1%). The application of this technology allows for a reduction in the specific fuel consumption of the engine by 2–5%, contingent upon the type of fuel system in use, and concurrently permits an augmentation in engine power by up to 5%. The resultant economic benefits are estimated at 1.5–4.2% of the total fuel expenses. This technology is applicable across marine, automotive, tractor, and stationary diesel engines. Its implementation necessitates no intricate modifications to the engine design, and its utilization demands no specialized skills. It is worth noting that, in addition to hydrogen, other combustible gases can be employed.
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Authors and Affiliations

Denys Shalapko
1
Mykola Radchenko
1
Anatoliy Pavlenko
2
ORCID: ORCID
Roman Radchenko
1
Andrii Radchenko
1
Maxim Pyrysunko
1

  1. Admiral Makarov National University of Shipbuilding, Heroes of Ukraine Avenue 9, 54025 Mykolayiv, Ukraine
  2. Kielce University of Technology, Department of Building Physics and Renewable Energy, Aleja Tysia˛clecia Pan´stwa Polskiego 7,25-314, Kielce, Poland
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Abstract

Computational intelligence (CI) can adopt/optimize important principles in the workflow of 3D printing. This article aims to examine to what extent the current possibilities for using CI in the development of 3D printing and reverse engineering are being used, and where there are still reserves in this area. Methodology: A literature review is followed by own research on CI-based solutions. Results: Two ANNs solving the most common problems are presented. Conclusions: CI can effectively support 3D printing and reverse engineering especially during the transition to Industry 4.0. Wider implementation of CI solutions can accelerate and integrate the development of innovative technologies based on 3D scanning, 3D printing, and reverse engineering. Analyzing data, gathering experience, and transforming it into knowledge can be done faster and more efficiently, but requires a conscious application and proper targeting.
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Authors and Affiliations

Izabela Rojek
1
ORCID: ORCID
Dariusz Mikołajewski
1
ORCID: ORCID
Joanna Nowak
2
ORCID: ORCID
Zbigniew Szczepański
2
ORCID: ORCID
Marek Macko
2
ORCID: ORCID

  1. Institute of Computer Science, Kazimierz Wielki University, Bydgoszcz, Poland
  2. Faculty of Mechatronics, Kazimierz Wielki University, Bydgoszcz, Poland
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Abstract

This study investigated the improvement in the electrical conductivity and mechanical properties obtained by adjusting the amount of the Sr addition to the Al-Zn-Mg-Mn alloy. The addition of Sr formed an intermetallic compounds, and the volume fraction of the intermetallic compounds increased with increasing Sr content. As the amount of Sr added increased from 0 to 1.0 wt%, the electrical conductivity of the extruded alloy decreased to 48.9, 45.2 and 42.5% IACS. As the addition amount of Sr increased, the average grain size of the rolled alloy decreased to 55.5, 53.1 and 42.3 μm. And, the ultimate tensile strength increased to 195, 212 and 216 MPa.
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Authors and Affiliations

Hyo-Sang Yoo
1 2
ORCID: ORCID
Yong-Ho Kim
1
ORCID: ORCID
Byoung-Kwon Lee
1
ORCID: ORCID
Eun-Chan Ko
1
ORCID: ORCID
Sang-Chan Lee
2
ORCID: ORCID
Seong-Hee Lee
2
ORCID: ORCID
Hyeon-Taek Son
1
ORCID: ORCID

  1. Korea Institute of Industrial Technology, Automotive Materials & Components R&D Group, 1110-9 Oryong-dong, Buk-gu, Gwangju 61012, Republic of Korea
  2. Mokpo National University, Jeollanamdo, Republic of Korea
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Abstract

Article presents results of laser overlaying welding of metal powder Inconel 625. Laser metal deposition by laser engineered net shaping (LENS) is modern manufacturing process for low scale production series. High alloy materials such as Inconel 625 nickel based super alloy have high thermal resistant and good mechanical properties, nevertheless it's hard to machining. Plastic forming of high alloy materials such as Inconel 625 are difficult. Due to high strength characteristic performing components made from Inconel alloy are complex, selective melting of metallic powder using laser beam are alternative method for Inconel tooling. Paper present research of additive deposition of spatial structure made from Inconel 625 metallic powder with CO2 laser and integrated powder feeder. Microstructure analysis as well as strength characteristic in normal condition and at elevated temperature was performed. Possibility of using LENS technology for manufacturing components dedicated for work in high temperature conditions are presented.

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Authors and Affiliations

H. Danielewski
B. Antoszewski
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Abstract

In this study, we propose a cooling structure manufactured using a specialized three-dimensional (3D) printing design method. A cooling performance test system with complex geometry that used a thermoelectric module was manufactured using metal 3D printing. A test model was constructed by applying additive manufacturing simulation and computational fluid analysis techniques, and the correlation between each element and cooling efficiency was examined. In this study, the evaluation was conducted using a thermoelectric module base cooling efficiency measurement system. The contents were compared and analyzed by predicting the manufacturing possibility and cooling efficiency, through additive manufacturing simulation and computational fluid analysis techniques, respectively.
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Bibliography

[1] M .K. Thompson et al, Design for Additive Manufacturing: Trends, opportunities, considerations, and constraints, CIRP Annuals 65, 737-760 (2016).
[2] M . Kumke, H. Watschke, T. Vietor, A new methodological framework for design for additive manufacturing, Virtual and Physical Prototyping 11, 3-19 (2016).
[3] L. Frizziero and et al., Design for Additive Manufacturing and Advanced Development Methods Applied to an Innovative Multifunctional Fan, Additive Manufacturing: Breakthoughs in Research and Practic 34 (2020).
[4] F .F. Wang, E. Parker, 3D printed micro-channel heat sink design considerations, 2016 International Symposium on 3D Power Electronics Integration and Manufacturing 16320350 (2016).
[5] Chunlei Wan and et al., Flexible n-type thermoelectric materials by organic intercalation of layered transition metal dischalcogenide TiS2, Nature Materials 14, 622-627 (2015).
[6] M . Helou, S. Kara, Design, analysis and manufacturing of lattice structures: an overview, International Journal of Computer Integrated Manufacturing 31, 243-261 (2018).
[7] C. Dimitrios et al., Design for additive manufacturing (DfAM) of hot stamping dies with improved cooling performance under cyclic loading conditions, Additive Manufacturing 18, 101720 (2020).
[8] D. Yong et al., Thermoelectric materials and devices fabricated by additive manufacturing, Vacuum 178, 109384 (2020).
[9] S. Ning et al., 3D-printing of shape-controllable thermoelectric devices with enhanced output performance, Energy 195, 116892 (2020).
[10] S. Emrecan et al., Thermo-mechanical simulations of selective laser melting for AlSi10Mg alloy to predict the part-scale deformations, Progress in Additive Manufacturing 465-478 (2019).
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Authors and Affiliations

Yeong-Jin Woo
1 2
ORCID: ORCID
Dong-Ho Nam
1
ORCID: ORCID
Seok-Rok Lee
1
ORCID: ORCID
Eun-Ah Kim
1
ORCID: ORCID
Woo-Jin Lee
1
ORCID: ORCID
Dong-Yeol Yang
1
ORCID: ORCID
Ji-Hun Yu
1
ORCID: ORCID
Yong-Ho Park
2
ORCID: ORCID
Hak-Sung Lee
1
ORCID: ORCID

  1. Korea Institute of Materials Science, Changwon, 51508, Republic of Korea
  2. Pusan National University, Busan, 46241, Republic of Korea
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Abstract

Steel and cast-iron products, due to their low price and beneficial properties, are the most widely used among metals; their consumption has become an indicator of the economic development of countries. The characteristics of iron raw materials, in relation to current metallurgical requirements, are presented in the present this article. The globalization of the trade and development of steelmaking technologies have caused significant changes in the quality of raw materials in the last half-century forcing improvements in processing technologies. In many countries, standard concentrates (at least 60% Fe) are almost twice as rich as those processed in the mid-20th century. Methods of quality assessment have been improved and quality standards tightened.

The quality requirements for the most important raw materials ‒ iron ores and concentrates, steel scrap, major alloy metals, coking coal, and coke, as well as gas and other energy media ‒ are reviewed in the present paper. Particular attention is paid to the quality testing methodology. The quality of many raw materials is evaluated multi-parametrically: both chemical and physical characteristics are important. Lower-quality parameters in raw materials equate to significantly lower prices obtained by suppliers in the market.

The markets for these raw materials are diversified and governed by separate sets of newly introduced rules. Price benchmarks (e.g. for standard Australian metallurgical coal) or indices (for iron concentrates) apply. Some raw materials are quoted within the framework of the commodity market system (certain alloying components and steel scrap). The abandonment of the long-established system of multi-annual contracts has led to wide fluctuations in prices, which have reached a scale similar to that of other metals.

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Authors and Affiliations

Mariusz Krzak
Andrzej Paulo
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Abstract

This paper presents the results of experimental research regarding the determination of the flow characteristics of the compressor of an automotive turbocharger with a plastic rotor disc. The disc was manufactured using the 3D printing technology called the multijet printing, which allows complex geometries to be printed with high precision. Currently, in addition to speeding up the manufacturing processes and reducing their costs, 3D printing technologies are increasingly seen as standard tools that can be used in the design and optimization of machine parts. This article is a continuation of research on the possibility of applying additively manufactured elements in turbomachines. The experimental research was carried out at high rotational speeds (up to 110 000 rpm), using the automotive turbocharger with two different compressor rotors (i.e. one aluminum and one polymer). The first chapters of the paper discuss the preparation stage of the research (i.e. the manufacture of the rotor, the test rig). Then, the experimental research and the flow characteristics are described. The results obtained for the two types of discs were compared with each other and the area of application of the additively manufactured rotor was determined. The rotor functioned properly in the range of tested operating parameters and the results obtained showed that the technology and material applied could be used in the optimization studies of the blade systems of high-speed fluid-flow machines.
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Bibliography

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[5] Lee H., Jang Y., Choe J. K., Lee S., Song H., Lee J. P., Kim J.: 3D-printed programmable tensegrity for soft robotics. Sci. Robotics 5(2020), 45, eaay9024.
[6] Andrearczyk A., Baginski P., Klonowicz P.: Numerical and experimental investigations of a turbocharger with a compressor wheel made of additively manufactured plastic. Int. J. Mech. Sci. 178(2020), 105613.
[7] Kariz M., Sernek M., Obucina M., Kuzman M.K.: Effect of wood content in FDM filament on properties of 3D printed parts. Mater. Today Commun. 14(2018), 135–140.
[8] Andrearczyk A, Konieczny B, Sokołowski J.: Additively Manufactured Parts Made of a Polymer Material Used for the Experimental Verification of a Component of a High-Speed Machine with an Optimised Geometry – Preliminary Research. Polymers 13(2021), 1, 137.
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[12] Zhang X., Zhou H., Shi W., Zeng F., Zeng H., Chen G.: Vibration tests of 3D printed satellite structure made of lattice sandwich panels. AIAA J. 56(2018), 10, 1–5.
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[15] Andrearczyk A., Baginski P., Zywica G.: Test stand for the experimental investigation of turbochargers with 3d printed components. Mechanics and Mechanical Engineering 22(2020), 2, 397–404.
[16] Andrearczyk A., Mieloszyk M., Baginski P.: Destructive tests of an additively manufactured compressor wheel performed at high rotational speeds. In: Proc. Int. Conf. Applied Human Factors and Ergonomics. Springer, Cham 2020, 117–123.
[17] Wisniewski P.P., Dykas, S., Zhang G.: Numerical studies of air humidity importance in the first stage rotor of turbine compressor. Arch. Thermodyn. 41(2020), 4, 223–234.
[18] MarSurf PS1, https://metrology.mahr.com/de/produkte/artikel/6910235-mobilesrauheitsmessgeraet- marsurf-ps-10-c2
[19] LabView software, https://www.ni.com/pl-pl/shop/labview.html
[20] TMD20, https://www.czaki.pl/produkt/przetwornik-pomiarowy-tmd-20-modbusrtu- rs-485-programowalny/
[21] Optel Thevon, https://www.optel-texys.com/en/152-g6-gpk-1-152.html
[22] Flowmeter EE741, https://www.epluse.com/en/products/flow-meter/flow-meterindustrial/ ee741/
[23] Peltron NPX pressure transducer, https://peltron.pl/produkty/przetwornikcisnienia- npx/
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Authors and Affiliations

Artur Andrearczyk
1

  1. Institute of Fluid Flow Machinery, Polish Academy of Sciences, Fiszera 14, 80-231 Gdansk, Poland
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Abstract

Based on the respective characteristics of line-commutated converter high-voltage direct current (LCC-HVDC) and voltage-source converter high voltage direct cur- rent (VSC-HVDC), two additional emergency DC power support (EDCPS) controllers are designed, respectively. In addition a coordinated control strategy based on a hybrid multi-infeed HVDC system for EDCPS is proposed. Considering the difference in system recovery between LCC-HVDC and VSC-HVDC in EDCPS, according to the magnitude of the amount of potential power loss, the LCC-HVDC and VSC-HVDC priority issues of boosting power for EDCPS are discussed in detail. Finally, a hybrid three-infeed HVDC that consists of two parallel LCC-HVDCs and one VSC-HVDC that is built in PSCAD/EMTDC are simulated. The effectiveness of the proposed approach is verified based on this hybrid three-infeed HVDC system.

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Authors and Affiliations

Congshan Li
ORCID: ORCID
Yikai Li
ORCID: ORCID
Jian Guo
Ping He
ORCID: ORCID
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Abstract

Research in additive manufacturing of tungsten carbide-cobalt has intensified over the last few years due to the increasing need for products designed using topology optimisation and multiscale structures (lattice). These products result in complex shapes and contain inner structures that are challenging to produce through conventional techniques, thus involving high costs. The present work addresses this problem using a two-step approach to 3D print parts with complex shapes and internal structures by employing indirect selective laser sintering (SLS) and tungsten carbide-cobalt sintering. The paper takes further our research in this field [1] to improve the part density by using high bulk density tungsten carbide-cobalt powders. Mechanically mixing tungsten carbide-cobalt with the sacrificial binder, polyamide 12, results in a homogenous powder successfully used by the selective laser sintering process to produce green parts. By further processing, the green parts through a complete sintering cycle, an average final part density of 11.72 g/cm3 representing more than 80% of the theoretical density is achieved.
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Authors and Affiliations

R.V. Gădălean
1 2
ORCID: ORCID
O.-D. Jucan
3
ORCID: ORCID
H.F. Chicinaş
2 3
ORCID: ORCID
N. Bâlc
1
ORCID: ORCID
C.O. Popa
3
ORCID: ORCID

  1. Technical University of Cluj-Napoca, Department of Manufacturing Engineering, 103-105, Muncii Avenue, 400641 Cluj-Napoca, Romania
  2. Gühring Romania, 32 Constructorilor Street, 407035 Apahida, Romania
  3. Technical University of Cluj-Napoca, Materials Science and Engineering Department, 103-105, Muncii Avenue, 400641 Cluj-Napoca, Romania
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Abstract

This paper deals with the issue of using moulding sands with a new two-component binder: furfuryl-resole resin – PCL polycaprolactone for the production of ductile iron heavy castings. The previous laboratory studies showed the possibility of using biodegradable materials as binders or parts of binders’ compositions for foundry moulding and core sands. The research proved that addition of new biodegradable PCL in the amount of 5% to the furfuryl-resole resin does not cause significant changes in moulding sand’s properties. The article presents research related to the production of ductile iron castings with the use of moulds with a modified composition, i.e. sands with furfuryl resole resin with and without PCL. Mechanical properties and microstructure of the casting surface layer at the metal/ mould interface are presented. The obtained test results indicate that the use of a biodegradable additive for making foundry moulds from moulding sand with a two-component binder does not deteriorate the properties of ductile iron castings.
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Authors and Affiliations

M. Hosadyna-Kondracka
1
ORCID: ORCID
K. Major-Gabryś
2
ORCID: ORCID
M. Warmuzek
1
ORCID: ORCID
M. Brůna
3
ORCID: ORCID

  1. Lukasiewicz Research Network – Krakow Institute of Technology, 73 Zakopiańska Str., 30-418 Krakow, Poland
  2. AGH University of Science and Technology, Faculty of Foundry Engineering, Department of Moulding Materials, Mould Technology and Foundry of Non-ferrous Metals, Al. Mickiewicza 30, 30-059 Krakow, Poland
  3. University of Žilina, Department of Technological Engineering, Faculty of Mechanical Engineering, Univerzitná 1, 010 26, Slovak Republic
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Abstract

The effect of 0.2% addition of Mg, Co and Ce to 99.9% cast aluminium was studied by evaluation of changes in microstructure and mechanical properties. The microstructure was analyzed by scanning electron microscopy and transmission electron microscopy. The Al99.9 alloy contained only Al-Fe-Si phase particles. Similar Al-Fe-Si particles were observed in alloy with 0.2% Mg addition, because this amount of magnesium was fully dissolved in the solid solution. The addition of cobalt resulted in the formation of Al9.02Co1.51Fe0.47 phase particles assuming the shape of eutectic plates. The electron backscattered diffraction map made for the alloy with 0.2% Co addition showed numerous twin boundaries with distances between them in the range from 10 to 100 µm. The addition of cerium was located in the grain boundary area. Cerium also gave rise to the formation of two types of particles, i.e. Al4Ce and Al-Ce-Fe-Si. The Al-Ce-Fe-Si phase is a nucleation site for the Al4Ce phase, which forms eutectic plates. The results showed that the introduction of additives increases the mechanical properties of the cast materials. The 99.9% cast aluminium has a hardness of 16.9 HB. The addition of 0.2% by weight of Mg, Co, Ce increases this hardness to 21.8 HB, 22.6 HB and 19.1 HB, respectively.
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Authors and Affiliations

P. Koprowski
1
ORCID: ORCID
M. Lech-Grega
1
Ł. Wodzinski
2
ORCID: ORCID
B. Augustyn
1
ORCID: ORCID
S. Boczkal
1
ORCID: ORCID
P. Uliasz
2
ORCID: ORCID
M. Ożóg
2
ORCID: ORCID

  1. Łukasiewicz Research Network – Institute of Non-Ferrous Metals, Division in Skawina, 19 Piłsudskiego Str., 32-050 Skawina, Poland
  2. Boryszew S.A., Modern Aluminium Products, 23 Piłsudskiego Str., 32-050 Skawina, Poland
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Abstract

Due to the observed increase in the amount of waste in landfills, there has been an increase in the demand for products made of biomaterials and the composition of biomaterials with petroleum-derived materials. The problem of waste disposal/management also applies to waste from the casting production process with the use of disposable casting moulds made with the use of organic binders (resins), as well as residues from the process of regeneration of moulding sands. A perspective solution is to add a biodegradable component to the moulding/core sand. The authors proposed the use of polycaprolactone (PCL), a polymer from the group of aliphatic polyesters, as an additive to a casting resin commonly used in practice. As part of this study, the effect of PCL addition on the (bio) degradation of dust obtained after the process of mechanical regeneration of moulding sands with organic binders was determined. The (bio) degradation process was studied in the environment reflecting the actual environmental conditions. As part of the article, dust samples before and after the duration of the (bio) degradation process were tested for weight loss by thermogravimetry (TG) and for losses on ignition (LOI).
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Bibliography

[1] Bastian, K.C., Alleman, J.E. (1996). Environmental bioassay evaluation of foundry waste residuals. Joint Transportation Research Program Technical Report Series, Purdue University, Purdue e-Pubs.
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[8] Grabowska, B., Szucki, M., Suchy, J.Sz., Eichholz, S., Hodor, K. (2013). Thermal degradation behavior of cellulose-based material for gating systems in iron casting production. Polimery. 58(1), 39-44.
[9] Major-Gabryś, K. (2016). Environmentally Friendly Foundry Moulding and Core Sands. Katowice-Gliwice, Archives of Foundry Engineering, ISBN 978-83-63605-24-7 (in Polish)
[10] Major-Gabryś, K. (2019). Environmentally Friendly Foundry Molding and Core Sands. Journal of Materials Engineering and Performance. 28(7), 3905-3911.
[11] Holtzer, M. (2001). Management of waste and by-products in foundries. Kraków: University Scientific and Didactic Publishers, AGH, Poland. (in Polish).
[12] Skrzyński, M., Dańko, R. & Czapla, P. (2014). Regeneration of used moulding sand with furfuryl resin on a laboratory stand. Archives of Foundry Engineering. 14(spec.4), 111-114. (in Polish).
[13] Dańko, R., Łucarz, M. & Dańko, J. (2014). Mechanical and mechanical-thermal regeneration of the used core sand from the cold-box process. Archives of Foundry Engineering. 14(spec.4), 21-24. (in Polish).
[14] Rui, T., Liu, J. (2010). Study of modified furan resin binder system for large steel castings. In Proceedings of 69th World Foundry Congress, 16 - 20 October 2010. Hangzhou, China, World Foundry Organization (pp. 996 – 999).
[15] Dańko, R., Holtzer, M., Dańko, J. (2015). Characteristics of dust from mechanical reclamation of moulding sand with furan cold-setting resins – impact on environment. In Proceedings of the 2015 WFO International Forum on Moulding Materials and Casting Technologies, 25 – 28 September 2015. Changsha, China. WFO Moulding Materials Commission, Foundry Institution of Chinese Mechanical Engineering Society, Productivity Center of Foundry Industry of China (38-46).
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[19] Major-Gabryś, K., Hosadyna-Kondracka, M., Skrzyński, M., Pastirčák, R. (2020). The quality of reclaim from moulding sand with furfuryl resin and PCL additive. The abstract paper at XXVI international conference of Polish, Czech and Slovak founders: 7-9.09.2020 r. Baranów Sandomierski, Poland.
[20] Major-Gabryś, K., Hosadyna-Kondracka, M. & Stachurek, I. (2020). Determination of mass loss in samples of post-regeneration dust from moulding sands with and without PCL subjected to biodegradation processes in a water environment. Journal of Applied Materials Engineering. 60(4), 121-129.
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Authors and Affiliations

K. Major-Gabryś
1
ORCID: ORCID
I. Stachurek
2
ORCID: ORCID
M. Hosadyna-Kondracka
2
ORCID: ORCID

  1. AGH University of Science and Technology, Faculty of Foundry Engineering, Mickiewicza 30, 30-059 Cracow, Poland
  2. ŁUKASIEWICZ Research Network - Foundry Research Institute, Zakopianska 73, 30-418 Cracow, Poland
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Abstract

The study was conducted on 26 male, 30 days-old goats, separated from their mothers, divided into two equal groups: I - control and II - experimental, consisting of 13 animals each. All animals were fed with milk replacer, experimental group received additionally 50 g/kg body weight, additive of HMB, for 60 days. The following features were analyzed: body weight, daily increases of body weight, as well as hematological and biochemical blood features. Differences in body weight were found, between experimental and control group, after 60 days of experiment 0.57 kg (p≤0.01). The daily weight gain of experimental animals was higher in comparison with control group. Significant differences were also noted in results of hematological and biochemical blood parameters. Experimental animals showed a higher level of red blood cells as well as number of lymphocytes in comparison with the control group, (p≤0.01).Significant changes were also observed in the level of triglycerides, inorganic phosphorus and protein between both groups. The acid-base balance parameters and ionogram, showed a higher pH level (p≤0.05) HCO – act., HCO – std., BE, ctCO , O sat, K+, Cl– (p≤0.01), while the anion gap (AG) and Na+ were significantly lower in control group (p≤0.01).

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Authors and Affiliations

K. Cebulska
P. Sobiech
S. Milewski
K. Ząbek
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Abstract

The aim of the study was to select the optimal content of zirconium introduced as an alloying additive to obtain the best strength properties of Al-Si alloy. A technically important disadvantage is the tendency of silumins to form a coarse-grained structure that adversely affects the mechanical properties of castings. To improve the structure, modification processes and alloying additives are used, both of which can effectively refine the structure and thus increase the mechanical properties. According to the Hall-Petch relationship, the finer is the structure, the higher are the mechanical properties of the alloy. The proposed addition of zirconium as an alloying element has a beneficial effect on the structure and properties of silumins, inhibiting the grain growth. The starting material was an aluminium-silicon casting alloy designated as EN AC-AlSi9Mg (AK9). Zirconium (Zr) was added to the alloy in an amount of 0.1%, 0.2%, 0.3%, 0.4% and 0.5% by weight. From the modified alloy, after verification of the chemical composition, samples were cast into sand moulds based on a phenolic resin.
The first step in the research was testing the casting properties of alloys with the addition of Zr (castability, density, porosity). In the next step, the effect of zirconium addition on the structure and mechanical properties of castings was determined.
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Authors and Affiliations

J. Kamińska
1
ORCID: ORCID
M. Angrecki
1
ORCID: ORCID
P. Dudek
1
ORCID: ORCID

  1. Łukasiewicz Research Network – Krakow Institute of Technology, Krakow, Poland
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Abstract

This paper presents the effect of the addition of Ti to the zinc bath. Hot-Dip Galvanizing was carried out on a machined ductile cast iron substrate. The process was carried out at 550°C. Experimental baths A, B and C contained 0.01%, 0.05% and 0.1%Ti, respectively. Metallographic samples were prepared to reveal the microstructure of the coatings. Thickness measurements of the obtained coatings were carried out, and graphs of the approximate crystallization kinetics of the zinc coating were prepared. High-temperature galvanization carried out on the treated surface led to the release of graphite beads from the metal matrix and their diffusion into the coating. This phenomenon can have an adverse effect on the continuity of the coating and its adhesion to the substrate. Crystallization of the δ phase was observed in the coating, and at longer immersion times – a mixture of two-phase δ1 and η phases. With increasing Ti content in the bath, a deterioration in the casting properties of the bath was observed.
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Bibliography

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Authors and Affiliations

Karolina Bracka-Kęsek
1
ORCID: ORCID
Andrzej Szczęsny
1
ORCID: ORCID
Dariusz Kopyciński
1
ORCID: ORCID
Edward Guzik
1
ORCID: ORCID

  1. AGH University of Science and Technology, Department of Foundry Engineering, Al. Mickiewicza 30, 30-059 Kraków, Poland
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Abstract

Deposition defects like porosity, crack and lack of fusion in additive manufacturing process is a major obstacle to commercialization of the process. Thus, metallurgical microscopy analysis has been mainly conducted to optimize process conditions by detecting and investigating the defects. However, these defect detection methods indicate a deviation from the operator’s experience. In this study, artificial intelligence based YOLOv3 of object detection algorithm was applied to avoid the human dependency. The algorithm aims to automatically find and label the defects. To enable the aim, 80 training images and 20 verification images were prepared, and they were amplified into 640 training images and 160 verification images using augmentation algorithm of rotation, movement and scale down, randomly. To evaluate the performance of the algorithm, total loss was derived as the sum of localization loss, confidence loss, and classification loss. In the training process, the total loss was 8.672 for the initial 100 sample images. However, the total loss was reduced to 5.841 after training with additional 800 images. For the verification of the proposed method, new defect images were input and then the mean Average Precision (mAP) in terms of precision and recall was 0.3795. Therefore, the detection performance with high accuracy can be applied to industry for avoiding human errors.
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Bibliography

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Authors and Affiliations

Byungjoo Choi
1
ORCID: ORCID
Yongjun Choi
1
ORCID: ORCID
Moon Gu Lee
1
ORCID: ORCID
Jung Sub Kim
2
ORCID: ORCID
Sang Won Lee
2
ORCID: ORCID
Yongho Jeon
1
ORCID: ORCID

  1. Ajou University, Department of Mechanical Engineering, 206, World cup-ro, Yeongtong-gu, Suwon-si, Gyeonggi 16499, Republic of Korea
  2. Sungkyunkwan University School of Mechanical Engineering, Suwon, Republic of Korea

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