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Abstract

A kinetic model to describe lovastatin biosynthesis by Aspergillus terreus ATCC 20542 in a batch culture with the simultaneous use of lactose and glycerol as carbon sources was developed. In order to do this the kinetics of the process was first studied. Then, the model consisting of five ordinary differential equations to balance lactose, glycerol, organic nitrogen, lovastatin and biomass was proposed. A set of batch experiments with a varying lactose to glycerol ratio was used to finally establish the form of this model and find its parameters. The parameters were either directly determined from the experimental data (maximum biomass specific growth rate, yield coefficients) or identified with the use of the optimisation software. In the next step the model was verified with the use of the independent sets of data obtained from the bioreactor cultivations. In the end the parameters of the model were thoroughly discussed with regard to their biological sense. The fit of the model to the experimental data proved to be satisfactory and gave a new insight to develop various strategies of cultivation of A. terreus with the use of two substrates.

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Authors and Affiliations

Marta Pawlak
Marcin Bizukojć
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Abstract

The paper deals with the problem of production material flow management. The proper way of logistic tasks management has an impact on the production process effectiveness and the cycle time, which is a very important factor in manufacturing. Reducing the production process cycle time results not only in the ability to provide more customers with orders but also in increasing the level of resources usage (machines, operators etc.). In order to reach the aim of improving production effectiveness, the simulation modeling was used. It is a computer method that supports a decision-making process and allows to perform experiments on production without interfering with the real process. The paper also includes a risk analysis performed to evaluate the imperfections of simulation modeling, based on the rules of fuzzy logic.
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Authors and Affiliations

Anna Burduk
ORCID: ORCID
Dagmara Łapczynska
ORCID: ORCID
Piotr Popiel
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Abstract

The purpose of this study was to validate the applicability of specialized microbial consortium for the degradation of lipids in wastewater. An experimental model of the process is proposed that enables prediction of the required batch length. This model can be used for supervision of the process and to control cycles of the batch reactor. The study involved 4 reactors with microbial consortium obtained by inoculation from a commercially available biopreparate. Each reactor was fed a different load of lipid containing substrate. The biodiversity, settling characteristics and COD reductions were measured. The biodiversity of the microbial consortium changed within a range of ±15% depending on lipids concentration, as shown by the Shannon index and increasing amount of β-proteobacteria. Higher concentrations of lipids increased the biodiversity suggesting higher growth of microorganisms capable of utilizing lipids as energy and carbon source by producing lipid hydrolyzing enzymes. High lipid concentrations degrade the settling capabilities of the biomass. Higher lipid concentrations (0.5–2.0 [g/l]) increase the final COD (1445–2160 [mg O2/l]). The time necessary for substrate degradation changes with the initial concentration and can be predicted using the proposed model. The study showed that specialized microbial consortium is capable of reducing the lipids containing substrate and maintains its biodiversity suggesting that utilization of such consortia in multiple cycles of a batch reactor is possible. Future research should concentrate on assessing the biodiversity and effectiveness of substrate reduction after an increased number of batch reactor cycles.

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Authors and Affiliations

Witold Nocoń
1
ORCID: ORCID
Anna Węgrzyn
1
Mieczysław Metzger
1

  1. Silesian University of Technology, Gliwice, Poland
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Abstract

A new method for measurement of sludge blanket height (SBH) based on image analysis is presented. The proposed method uses a histogram back-projection algorithm to distinguish between the settling sludge and supernatant and can be used with sludge possessing different coloring characteristics both in the sludge color and the color of supernatant produced. Individual pixels in the acquired image are compared with a histogram of a representative sludge region. Therefore, the proposed method relies neither on the assumed shape of light intensity profile nor on the dominant sludge or supernatant color. Batch sedimentation tests are presented for different initial sludge concentrations and different background colors to simulate different sludge characteristics. Parameters of a settling velocity function are estimated based on the obtained results. Additionally, an algorithm is proposed that enables the zone settling velocity (ZSV) to be estimated before the batch sedimentation test is completed.

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Bibliography

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  2.  M. Metzger, “Mathematical model of sequentially controlled activated sludge processes”, Arch. of Cont. Sci. 9(3‒4), 111‒133 (1999).
  3.  J.Ph. Chancelier, M. Cohen de Lara, C. Joannis, and F. Pacard, “New insights in dynamic modeling of a secondary settler – I. Flux theory and steady-states analysis”, Wat. Res. 31(8), 1847‒1856 (1997).
  4.  H. Gao and M.K. Stenstrom, “Generalizing the effects of the baffling structures on the buoyancy-induced turbulence in secondary settling tanks with eleven different geometries using CFD models”, Chem. Eng. Res. Design. 143, 215‒225 (2019).
  5.  M. T. Shah et al., “A novel settling tank for produced water treatment: CFD simulations and PIV experiments”, J. Petro. Sci. Eng. 182, 106352 (2019)
  6.  E. Asensi, E. Alemany, P. Duque-Sarango, and D. Aguado, “Assessment and modelling of the effect of precipitated ferric chloride addition on the activated sludge settling properties”, Chem. Eng. Res. Design. 150, 14‒25 (2019).
  7.  X. Kang, Z. Xia, J. Wang, and W. Yang, „A novel approach to model the batch sedimentation and estimate the settling velocity, solid volume fraction, and floc size of kaolinite in concentrated solution”, Colloid Surf. A 579, 123647 (2019).
  8.  J. Wiora, A. Kozyra, and A. Wiora, “Towards automation of measurement process of surface water parameters by remote-controlled catamaran”, Bull. Pol. Ac.: Tech. 65(3), 351‒359 (2017).
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Authors and Affiliations

Witold Nocoń
1
ORCID: ORCID
Jakub Pośpiech
1
ORCID: ORCID
Jacek Kopciński
2

  1. Faculty of Automatic Control, Electronics and Computer Science, Silesian University of Technology, ul. Akademicka 16, 44-100 Gliwice, Poland
  2. MM Automation, ul. E. Bojanowskiego 27a, 40-772 Katowice, Poland
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Abstract

This work aims at investigating the influence of the initial concentrations of carbon (glucose) and organic nitrogen (yeast extract) sources on Streptomyces rimosus ATCC10970 secondary metabolism in the stirred tank bioreactors. Additionally, glucose utilisation, biomass formation, pH, redox potential and dissolved oxygen levels, and the morphological development of S. rimosus pseudomycelium were studied. Eighteen secondary metabolites were detected by mass spectrometry and identified with the use of the authentic standard, or putatively with the use of literature and database of secondary metabolites. Varied initial yeast extract concentration acted much stronger on the formation of secondary metabolites than glucose did. For example, oxytetracycline was not biosynthesised at high yeast extract concentration while the formation of three other metabolites was enhanced under these conditions. In the case of glucose its increasing initial concentration led to higher secondary metabolite levels with the exception of an unnamed angucycline. High initial yeast extract concentration also drastically changed S. rimosus pseudomycelial morphology from the pelleted to the dispersed one. Ultimately, the cultivation media with the varied initial levels of carbon and nitrogen sources were proved to have the marked effect on S. rimosus secondary metabolism and to be the simplest way to either induce or block the formation of the selected secondary metabolites.
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Authors and Affiliations

Marcin Bizukojć
1
ORCID: ORCID
Anna Ścigaczewska
1
ORCID: ORCID
Tomasz Boruta
1
ORCID: ORCID
Agnieszka Ruda
1
Aleksandra Kawka
1

  1. Lodz University of Technology, Faculty of Process and Environmental Engineering,Department of Bioprocess Engineering, Wólczańska 213, 93-005 Łódź, Poland
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Abstract

Biosynthesis of lovastatin (a polyketide metabolite of Aspergillus terreus) in bioreactors of different working volume was studied to indicate how the change of scale of the process influences the formation of this metabolite. The experiments conducted in shake flasks of 150 ml working volume allowed to obtain lovastatin titres at the level of 87.5 mg LOV l-1, when two carbon sources, namely lactose and glycerol were used. The application of the same components in a large stirred-tank bioreactor of 5.3-litre working volume caused a decrease of lovastatin production by 87% compared to the shake flask culture. The deficiency of nitrogen in this bioreactor did not favour the formation of lovastatin, in contrast to the small bioreactor of 1.95-litre working volume, in which lovastatin titres comparable to those in the shake flasks could be achieved, when organic nitrogen concentration was two-fold decreased. When the control of pH and/or pO2 was used simultaneously, an increase in lovastatin production was observed in the bioreactors. However, these results were still slightly lower than lovastatin titres obtained in the shake flasks.

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Authors and Affiliations

Marta Pawlak
Stanisław Ledakowicz
Marcin Bizukojć
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Abstract

Saccharamyces cerevisia known as baker’s yeast is a product used in various food industries. Worldwide economic competition makes it a necessity that industrial processes be operated in optimum conditions, thus maximisation of biomass in production of saccharamyces cerevisia in fedbatch reactors has gained importance. The facts that the dynamic fermentation model must be considered as a constraint in the optimisation problem, and dynamics involved are complicated, make optimisation of fed-batch processes more difficult. In this work, the amount of biomass in the production of baker’s yeast in fed-batch fermenters was intended to be maximised while minimising unwanted alcohol formation, by regulating substrate and air feed rates. This multiobjective problem has been tackled earlier only from the point of view of finding optimum substrate rate, but no account of air feed rate profiles has been provided. Control vector parameterisation approach was applied the original dynamic optimisation problem which was converted into a NLP problem. Then SQP was used for solving the dynamic optimisation problem. The results demonstrate that optimum substrate and air feeding profiles can be obtained by the proposed optimisation algorithm to achieve the two conflicting goals of maximising biomass and minimising alcohol formation.

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Authors and Affiliations

Ilknur Atasoy
Mehmet Yuceer
Ridvan Berber
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Abstract

In recent years, deep learning and especially deep neural networks (DNN) have obtained amazing performance on a variety of problems, in particular in classification or pattern recognition. Among many kinds of DNNs, the convolutional neural networks (CNN) are most commonly used. However, due to their complexity, there are many problems related but not limited to optimizing network parameters, avoiding overfitting and ensuring good generalization abilities. Therefore, a number of methods have been proposed by the researchers to deal with these problems. In this paper, we present the results of applying different, recently developed methods to improve deep neural network training and operating. We decided to focus on the most popular CNN structures, namely on VGG based neural networks: VGG16, VGG11 and proposed by us VGG8. The tests were conducted on a real and very important problem of skin cancer detection. A publicly available dataset of skin lesions was used as a benchmark. We analyzed the influence of applying: dropout, batch normalization, model ensembling, and transfer learning. Moreover, the influence of the type of activation function was checked. In order to increase the objectivity of the results, each of the tested models was trained 6 times and their results were averaged. In addition, in order to mitigate the impact of the selection of learning, test and validation sets, k-fold validation was applied.

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Authors and Affiliations

M. Grochowski
A. Kwasigroch
A. Mikołajczyk
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Abstract

In this work, sorption of chromium on granular ferric hydroxide (GFH) has been investigated using batch and column techniques. The adsorption behavior of Cr on GFH, depending on pH, contact lime and sorbent amount were studied. The equilibrium adsorption capacity of GFH for Cr was measured and cxtrapo latcd using Freundlich isotherms. Metal ions bounded lo the GFH could be recovered by alkaline solution, and the GFH can be recycled. The sorption capacity of GFH was 25.0 mg/g. The ion exchange of chromium on GFH follows pseudo-first-order kinetics. The intraparticlc diffusion of chromium on GFH presents the limiting rate. The results indicated practical value of this method for industry and also provide strong evidence to support the proposed thesis about the adsorption mechanism.
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Authors and Affiliations

Bai Yuan
Bronisław Bartkiewicz
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Abstract

An increasing number of municipal sewage treatment plants in Poland, desirable from an environmental perspective, raises the problem of managing the growing volume of sewage sludge. The thermal treatment of municipal sewage sludge (TTMSS) method, by greatly reducing the waste volume, increases the heavy metal concentration in fly ash (primary, end product of the treatment process), which may constitute a risk factor when attempting to utilize them economically. The research paper concentrates on determining the TTMSS fly ash heavy metal leaching level. For this purpose, ash samples were subjected to leaching with the batch and percolation tests, and the heavy metal content in eluates was determined by the FAAS method. The obtained results served as a base to determine the level of heavy metal immobilization in the ash, the element release mechanism (percolation test), and the impact of the L/S (liquid to solid) ratio and pH on the heavy metal leaching intensity (percolation test). The conducted research indicated high immobilization of heavy metals in TTMSS fly ash, regardless of the applied study method, which corresponds to the results of other researchers. Lead was the most intensively eluted metal.

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Authors and Affiliations

Łukasz Szarek
1
ORCID: ORCID

  1. Warsaw University of Technology, Poland
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Abstract

In this work, nickel adsorption onto low Jordanian zeolite dose is being investigated. Natural zeolite doses were stirred continuously with nickel solutions in batch reactors at 180 RPM for 24 hours, where the temperature was set to 20°C. The pH was initially 4.5 and reached 5.2 at equilibrium. The removal efficiency of nickel reaches maximum value when the initial nickel concentration is around 1 ppm and then tends to decrease when the initial nickel concentration increases above 1 ppm. The optimal nickel removal reaches 65% when the initial nickel concentration is 1 ppm and the zeolite dose is 26 mg·dm–3. This study investigates the behaviour of nickel removal and modelling isotherms below and above this critical peak point. At this level of zeolite dose, the adsorption does not follow either Freundlich or Langmuir isotherms, but rather, it follows Freundlich for the data plot just below the peak point with the highest coefficient of determination (R2) equals (0.98) when the zeolite dose is (26 mg·dm–3), whereas it follows Langmuir for the data plot just above the peak point with the highest coefficient of determination (R2) equals (0.99) when the zeolite dose is (10 mg·dm–3). These findings clarify the theory behind each isotherm and can be used to find new information for efficient treatment techniques.
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Authors and Affiliations

Ziad Al-Ghazawi
1
Ahmad Qasaimeh
1
Bilal Al-Bataina
2

  1. Department of Civil Engineering, Faculty of Engineering, Jordan University of Science and Technology, Irbid, 22110, 00962-2-7201000 22139; Jordan
  2. Department of Chemical and Biochemical Engineering, University of Western Ontario, Canada
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Abstract

The subject of this study is to show that the parameters of the melting process of high chromium cast iron affect the cost of casting and the properties of the cast iron. The analysis of the quality of the casting and its price was conducted in terms of the metal charge of high chromium cast iron. As is well known, in order to obtain the correct structure of the casting, and thus good strength properties, it is necessary to use clean batch components free of undesirable impurities. Unfortunately, the quality of the metal charge is proportional to its price. Thus, the use of expensive batch components offers the possibility of obtaining healthy and meeting the strength properties of castings. However, there is a flaw in this approach. And it is from the point of view of economics that production plants are forced to look for savings. Expensive feedstock materials are replaced by cheaper counterparts giving the possibility of obtaining castings with similar properties often, however, at the cost of increased inferior quality. It seems that a way out of this situation is to introduce a modification procedure into the alloyed iron manufacturing technology. The selected modifiers should affect the fragmentation of the structure of the primary austenite. At this point, it can be hypothesized that this will result in the elimination of hot cracking in high chromium cast iron. The industrial research carried out at the "Swidnica" Foundry Ltd. made it possible to show by means of the Althoff-Radtke method that by using the modification of the liquid metal of the so-called "inferior and cheaper" composition of the metal charge, a reduction in the occurrence of hot cracks and shrinkage cavities can be achieved. In addition, iron-niobium modification not only reduced the formation of casting defects in castings, but also slightly improved the impact strength of high-chromium cast iron. The work was written as part of an implementation PhD.
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Bibliography

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[2] Zhou, J. (2009). Colour metallography of cast iron. China Foundry. 6(2), 152-163.
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[4] Miyake, H. & Okada, A. (1998). Nucleation and growth of primary austenite in hypoeutectic cast iron. AFS Transactions. 106, 581-587.
[5] Siekaniec, D., Kopyciński, D., Guzik, E. & Szczęsny, A. (2022). Effect of inoculation treatment on number of primary austenite grains in hypoeutectic chromium cast iron: EBSD imaging and mathematical structure prediction. Materials. 15(18), 6318, 1-14. https://doi.org/10.3390/ma15186318.
[6] Guzik, E., Kopyciński, D., Burbelko, A. & Szczęsny, A (2023). Evaluation of the number of primary grains in hypoeutectic chromium cast iron with different wall thickness using the ProCAST program. Materials. 16(8), 3217, 1-15. https://doi.org/10.3390/ma16083217.
[7] Döpp, R. (1975). Solidification and graphite formation in white cast iron. In proceedings of the Second International Symposium on the Metallurgy of Cast Iron, Geneva, Switzerland, May 29-31, 1974. Switzerland: Georgi Publishing Company.
[8] Tabrett, C.P., Sare, I.R. & Ghomashchi, M.R. (1996). Microstructure-property relationships in high chromium white iron alloys. International Materials Reviews. 41(2), 59-82. https://doi.org/10.1179/imr.1996.41.2.59.
[9] Filipovic, M., Kamberovic, Z., Korac, M., Gavrilovski, M. (2013). Microstructure and mechanical properties of Fe–Cr–C–Nb white cast irons. Materials & Design. 47, 41-48. https://doi.org/10.1016/j.matdes.2012.12.034.
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[13] Penagos, J.J., Pereira, J.I., Machado, P.C., Albertin, E. & Sinatora, A. (April 2017). Synergetic effect of niobium and molybdenum on abrasion resistance of high chromium cast irons. Wear. 376-377, B, 983-992. https://doi.org/10.1016/ j.wear.2017.01.103.
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Authors and Affiliations

Jan Mędoń
1
ORCID: ORCID
Andrzej Szczęsny
1
ORCID: ORCID
Eugeniusz Ziółkowski
1
ORCID: ORCID
Edward Guzik
1
ORCID: ORCID
M. Czarny
2
Dariusz Kopyciński
1
ORCID: ORCID

  1. AGH University of Krakow, al. Adama Mickiewicza 30, 30-059 Kraków, Poland
  2. Odlewnia „Świdnica” Sp. z o.o., Świdnica ul. Kliczkowska 53, Poland
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Abstract

The amount of solid organic waste is constantly growing. This is caused by the growth of industrial and agricultural capacities, and the inefficiency of existing waste processing technologies. Biotechnologies can provide effective environmentally friendly solutions for waste treatment. Therefore, the goal of our work was to compare the efficiency of strictly anaerobic fermentation of multi-component solid organic waste with hydrogen synthesis and waste treatment with pulsed air access in batch bioreactors.During fermentation, the following parameters were controlled: pH, redox potential (Eh), concentration of dissolved organics, and the content of H2, O2, and CO2 in the gas phase. The efficiency was evaluated via the process duration, calculation of the ratio of the initial and final weight of waste (Кd), and the yield of molecular hydrogen. Obtained results revealed high efficiency of organic waste degradation in both variants. The weight of waste 83-fold and 86-fold decreased, respectively. The time required for fermentation in strictly anaerobic conditions was 4 days, whereas 7 days were required for the mode with pulsed air access. The first variant provided a 2.8-fold higher hydrogen yield (54±4,1 L/kg of waste), and the second one provided a decrease in the concentration of dissolved organic compounds in the fermentation fluid. Fermentation is the effective approach for accelerated degradation of solid organic waste. Strictly anaerobic fermentation appeared to be useful in the need to accelerate the process. The mode with the pulsed air access can provide not only degradation of solid waste but also purification of the fermentation fluid.
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Bibliography

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Authors and Affiliations

Vira Hovorukha
1 2
ORCID: ORCID

  1. Institute of Environmental Engineering and Biotechnology, University of Opole, Poland
  2. Department of Extremophilic Microorganisms Biology, D.K. Zabolotny Institute of Microbiologyand Virology of the National Academy of Sciences of Ukraine, Kyiv, Ukraine
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Abstract

In this work, a design equation was presented for a batch-recirculated photoreactor composed of a packed bed reactor (PBR) with immobilised TiO2-P25 nanoparticle thin films on glass beads, and a continuous-flow stirred tank (CFST). The photoreactor was studied in order to remove C.I. Acid Orange 7 (AO7), a monoazo anionic dye from textile industry, by means of UV/TiO2 process. The effect of different operational parameters such as the initial concentration of contaminant, the volume of solution in CFST, the volumetric flow rate of liquid, and the power of light source in the removal efficiency were examined. A rate equation for the removal of AO7 is obtained by mathematical kinetic modelling. The results of reaction kinetic analysis indicate the conformity of removal kinetics with Langmuir-Hinshelwood model (kL-H = 0.74 mg L-1 min-1, Kads = 0.081 mg-1 L). The represented design equation obtained from mathematical kinetic modelling can properly predict the removal rate constant of the contaminant under different operational conditions (R2 = 0.963). Thus the calculated and experimental results are in good agreement with each other.

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Authors and Affiliations

Behnaz Sheidaei
Mohammad A. Behnajady

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