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Number of results: 14
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Abstract

The paper presents the results of preliminary research on the use of silica sands with hydrated sodium silicate 1.5% wt. of binder for the performance of eco-friendly casting cores in hot-box technology. To evaluate the feasibility of high quality casting cores performed by the use of this method, the tests were made with the use of a semiautomatic core shooter using the following operating parameters: initial shooting pressure of 6 bar, shot time 4 s and 2 s, core-box temperature 200, 250 and 300 °C and core heating time 30, 60, 90 and 150 s. Matrixes of the moulding sands were two types of high-silica sand: fine and medium. Moulding sand binder was a commercial, unmodified hydrated sodium silicate having a molar module SiO2/Na2O of 2.5. In one shot of a core-shooter were made three longitudinal samples (cores) with a total volume of about 2.8 dm3. The samples thus obtained were subjected to an assessment of the effect of shooting parameters, i.e. shooting time, temperature and heating time, using the criteria: core-box fill rate, bending strength (RgU), apparent density and surface quality after hardening. The results of the trials on the use of sodium silicate moluding sands made it possible to further refine the conditions of next research into the improvement of inorganic warm-box/hot-box technology aimed at: reduction of heating temperature and shot time. It was found that the performance of the cores depends on the efficiency of the venting system, shooting time, filling level of a shooting chamber and grains of the silica matrix used.

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Authors and Affiliations

M. Stachowicz
K. Granat
P. Obuchowski
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Abstract

The paper presents results of bend tests at elevated temperatures of aluminium alloy EN AC-44200 (AlSi12) based composite materials

reinforced with aluminium oxide particles. The examined materials were manufactured by squeeze casting. Preforms made of Al2O3

particles, with volumetric fraction 10, 20, 30 and 40 vol.% of particles joined with sodium silicate bridges were used as reinforcement. The

preforms were characterised by open porosity ensuring proper infiltration with the EN AC-44200 (AlSi12) liquid alloy. The largest

bending strength was found for the materials containing 40 vol.% of reinforcing ceramic particles, tested at ambient temperature. At

increased test temperature, bending strength Rg of composites decreased in average by 30 to 50 MPa per 100°C of temperature increase.

Temperature increase did not significantly affect cracking of the materials. Cracks propagated mainly along the interfaces particle/matrix,

with no effect of the particles falling-out from fracture surfaces. Direction of cracking can be affected by a small number of

agglomerations of particles or of non-reacted binder. In the composites, the particles strongly restrict plastic deformation of the alloy,

which leads to creation of brittle fractures. At elevated temperatures, however mainly at 200 and 300°C, larger numbers of broken,

fragmented particles was observed in the vicinity of cracks. Fragmentation of particles occurred mainly at tensioned side of the bended

specimens, in the materials with smaller fraction of Al2O3 reinforcement, i.e. 10 and 20 vol.%.

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Authors and Affiliations

A. Kurzawa
J.W. Kaczmar
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Abstract

The paper presents results of Ti-addition to High Chromium Cast Iron (HCCI) on the structure and selected mechanical properties. For this

study casted two sets of cylinders with dimensions ø20 mm, ø15 mm x 250 mm, for the High Chromium Cast Iron (HCCI) and with the

4% by mass Ti-addition. Melts were performed in the induction furnace crucible capacity of 15 kg. During the heats the cup with installed

S type thermocouple was poured to record the cooling curves. The cylinders were subjected to the static bending strength test. Samples for

the test microstructure and Rockwell hardness were cut from the cylinders. The study shows that the addition of titanium had an impact on

the structure and thus the properties of High Chromium Cast Iron (HCCI). In subsequent studies, through an appropriate choice of

chemical composition and proper process control, it is planned to obtain in the structure the titanium carbides TiC and chromium carbides

with type (Cr, Fe)7C3.

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Authors and Affiliations

D. Kopyciński
E. Guzik
D. Siekaniec
A. Szczęsny
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Abstract

The results of investigations of the influence of the matrix grain sizes on properties of cores made by the blowing method are presented in

the hereby paper. Five kinds of matrices, differing in grain size compositions, determined by the laser diffraction method in the Analysette

22NanoTec device, were applied in investigations. Individual kinds of matrices were used for making core sands in the Cordis technology.

From these sands the shaped elements, for determining the apparent density of compacted sands and their bending strength, were made by

the blowing method. The shaped elements (cores) were made at shooting pressures being 3, 4 and 5 atn. The bending strength of samples

were determined directly after their preparation and after the storing time of 1 hour.

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Authors and Affiliations

R. Dańko
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Abstract

The heat-cured core-making process has been applied for over 60 years to produce molds and cores for different types of castings. The following technologies can be classified into the terminology of “heat-cured coremaking process”: croning-, hot-box -, and warm-box process. The latest technology provides good workability of core mixture, good strength properties, dimensional stability, and good knockout performance of the sand cores. Despite all its advantages, the warm-box technology is less widespread in foundries due to the cost of the high quality thermosetting resin and the maintenance cost of the core box. In this study, the influence of the acid hardener content on the hardening characteristics (bending strength), collapsibility, and the benchlife of the warm-box sand cores were investigated. From the results, it can be said, that within the investigated composition range, increasing the acid hardener content will improve the bending strength of the sand cores. The increased acid hardener content results in higher thermal stability at the beginning of the thermal exposure, and smaller residual bending strength after 15 minutes of thermal loading. The acid hardener level has little effect on the benchlife of the warm-box sand cores, although the sand core mixture is very sensitive to the combined effect of the sand temperature and dwelling time.
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Authors and Affiliations

I. Budavári
1
ORCID: ORCID
H. Hudák
1
G. Fegyverneki
1

  1. University of Miskolc, Faculty of Materials Science of Engineering, Institute of Foundry, Hungry
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Abstract

The article has been devoted to issues connected with socket fusion welding, which is next to welding one of the methods of thermoplastic polymers joining. In this paper, the research was presented, which the aim was analysis of quality of joints obtained as a result of resistance welding of polypropylene pipes with diameter ø20 in the temperature range of 200÷230°C. To that end a Testo thermal imaging camera was used, flexural strength of the combined components was tested as well as the received weld was observed under a stereoscopic microscope. Conducted studies showed that the best results of joint are obtained during welding at 220°C and 230°C, while lower temperatures did not fully perform their function during the process of joining the pipe elements.
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Authors and Affiliations

A. Kalwik
1
ORCID: ORCID
K. Mordal
1
ORCID: ORCID
J. Redutko
1
ORCID: ORCID

  1. Czestochowa University of Technology, Faculty of Mechanical Engineering and Computer Science, Department of Technology and Automation,21 Armii Krajowej Av., 42-201 Czestochowa, Poland
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Abstract

The development of the construction industry and the growing ecological awareness of society encourages us search for new solutions to improve building materials. Therefore, an attempt was made to improve building gypsum by modifying it with the addition of polyoxymethylene (POM). Polymer grains, with a particle size below and above 2 mm, were added to the samples in the amount of 1% and 2% relative to gypsum. The work contains the results of bending and compressive strength tests of prepared gypsum beams. It was shown that the compressive strength increased by 7% and the bending strength increased by 31% when compared to the reference test without the addition of polymer. All the obtained gypsum composites were characterized by a growth of strength. The best results were obtained for the sample containing gypsum composite modified with polymer in the amount of 1% and with a diameter of grains below 2 mm.

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Authors and Affiliations

K. Prałat
M. Łukasiewicz
P. Miczko
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Abstract

The aim of the paper was to assess the bending strength of steel plate - concrete composite members, based on an experimental study performed by the authors together with theoretical and numerical analyses. The values of the mechanical parameters of the materials the beams were made from were adopted on the basis of the tests results. The proposed solutions have been verified by experiment. For this purpose the results of tests performed by the authors and other researchers have been used. The former ones are original, and the way of their presentation makes them applicable by other researchers. Following the results it can be stated that with respect to bending strengths from the experimental study the results obtained from the theoretical analysis are underestimated 6,6 % on average. The results based on the numerical analysis, on the other hand, are overestimated by - 7,5 % on average. The results of the theoretical and numerical analyses indicate that the interface slip between the steel plate and concrete part affect the bending strength of steel plate-concrete composite beams only slightly (about 2% on average).

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Authors and Affiliations

Dawid Kisała
Kazimierz Furtak
ORCID: ORCID
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Abstract

The paper examines the impact of possible operational factors on strength and frequency parameters generated by bending of fibre-cement panels. The tests were performed on elements cut out of a standard commercially available panel. The samples were exposed to factors described as environmental (soaking in water, bath-drying cycles, freeze-thawing cycles) and unique (flame ignition and high temperature exposure) and then subjected to three-point bending tests. Acoustic emission (AE) signals were acquired during the external load application. After the measurements were completed, the strength of individual elements was determined and the frequencies generated during bending were calculated. The obtained results were analysed statistically. Comparing the results obtained for a group of samples subjected to environmental and unique factors, significant differences between them were noted. It was noted that the decrease in the strength of the samples is related to the emission of lower frequency sounds. It was found that the application of the presented methodology allows to determine the condition of the fibre-cement boards in use.
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Authors and Affiliations

Anna Adamczak-Bugno
1
ORCID: ORCID
Aleksandra Krampikowska
2
ORCID: ORCID

  1. MSc., Eng., Kielce University of Technology, Faculty of Civil Engineering and Architecture, Al. Tysiąclecia Państwa Polskiego 7, 25-314 Kielce,
  2. PhD., Eng., Kielce University of Technology, Faculty of Civil Engineering and Architecture, Al. Tysiąclecia Państwa Polskiego 7, 25-314 Kielce, Poland
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Abstract

The subject of this paper was to compare the influence of selected coatings on bending strength of moulds and cores manufactured in a furan technology. In a range of study, there were used three kinds of coatings - water based coating and two kind of alcohol based coating manufactured by FOSECO. Coating were applicated by brush, overpouring/flow and spraying. For each application method, there were realized different kind of drying- at ambient temperature, in a furnace and by burning. Physicochemical properties of coatings were such selected to accommodate them to the application method and type of coating. Based on the conducted studies it was observed that for water based coating application method doesn’t have an important influence on bending strength and it is necessary to optimize the time and temperature of drying to achieve better results of bending strength. For alcohol based coatings, drying by burning causes significant deterioration of bending strength of the mould and core and drying process at ambient allows to obtain high bending strength of mould/cores in regard to time of drying.
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Authors and Affiliations

J. Dorula
R. Romelczyk
N. Przyszlak
B. Siodmok
A. Studnicki
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Abstract

Bending strength, thermal and electric conductivity and microstructure examinations of Cu based composite materials reinforced with Saffil alumina fibres are presented. Materials were produced by squeeze casting method applying the designed device and specially elaborated production parameters. Applying infiltration pressure of 90MPa and suitable temperature parameters provided manufacturing of copper based composite materials strengthened with Saffil alumina fibres characterized by the low rest porosity and good fibre-matrix interface. Three point bending tests at temperatures of 25, 100 and 300ºC were performed on specimens reinforced with 10, 15 and 20% of Saffil fibres. Introduced reinforcement effected on the relatively high bending strengths at elevated temperatures. In relation to unreinforced Cu casting strength of composite material Cu – 15vol.% Saffil fibres increase by about 25%, whereas at the highest applied test temperature of 300o C the improvement was almost 100%. Fibres by strengthening of the copper matrix and by transferring loads from the matrix reduce its plastic deformation and hinder the micro-crack developed during bending tests. Decreasing of thermal and electrical conductivity of Cu after incorporating fibres in the matrix are relatively small and these properties can be acceptable for electric and thermal applications.
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Authors and Affiliations

J.W. Kaczmar
K. Naplocha
K. Granat
A. Kurzawa
E. Grodzka
B. Samociuk
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Abstract

In the Upper Silesian Coal Basin (Poland), numerous former workings have been left unprotected after the liquidation of mines in the 19th and the beginning of the 20th century. The workings have been located at low depths. The paper presents the results of strength tests of wood samples acquired from linings in former workings, and the obtained results have been compared to the results achieved in tests of samples of wood intended to be used in a reconstruction of a historic gallery. The tests consisted in determining the bending strength of wood in compliance with the applicable Polish standard. The results showed that the wood from historic mines was characterised by high variability of bending strength – usually much lower than that of the wood intended for construction. Too low bending strength of timber may result in caving in shallow excavation and lead to sinkhole creation on the surface.
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Authors and Affiliations

Piotr Strzałkowski
1
ORCID: ORCID
Grzegorz Dyduch
1
ORCID: ORCID

  1. Silesian University, Faculty of Mining, Safety Engineering and Industrial Automation, 2 Akademicka Str., 44-100 Gliwice, Poland
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Abstract

This paper describes the technology for the production of precursors (space holder material) used to form the complex internal structure of cast metal foam. The precursor material must exhibit sufficient refractoriness, resist contact with liquid metal and at the same time should exhibit good collapsibility after casting. With regard to the greening of foundry production, the focus of this paper was on materials that could exhibit the above properties and at the same time do not have a negative impact on the environment. In this paper, the technology for the production of spherical precursors from a self-hardening mixture with a geopolymer-based binder system is described and verified. The motivation for the choice of material and all the sub-steps of the process – molding into the core box, tumbling, including the necessary accompanying tests of the mechanical properties of the core mixture being verified – are described.
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Authors and Affiliations

I. Kroupová
1
ORCID: ORCID
M. Bašistová
1
ORCID: ORCID
P. Lichý
1
ORCID: ORCID
V. Merta
1
ORCID: ORCID
F. Radkovský
1
ORCID: ORCID
J. Jezierski
2
ORCID: ORCID

  1. VŠB-Technical University of Ostrava, Faculty of Materials Science and Technology, Department of Metallurgical Technologies, 17. Listopadu 2172/15, Ostrava-Poruba, Czech Republic
  2. Silesian University of Technology, Faculty of Mechanical Engineering, Department of Foundry Engineering, 2 Towarowa Str., 744-100 Gliwice, Poland
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Abstract

This study analyses the three-point bending behavior of Nylon 12 (PA12) specimens produced using two additive manufacturing technologies (i.e., fused filament fabrication and selective laser sintering). A Nylon 12 commercially available filament (from Fiberlab S.A.) was selected to employ the fused filament fabrication method (FFF) with a Prusa 3D desktop printer, whereas Nylon 12 sintering powder (from Formlabs Inc.) was chosen for selective laser sintering (SLS) using a benchtop industrial SLS platform, Formlabs Fuse 1, with a powder refresh ratio of 30%. The bending strength and flexural elasticity moduli were determined by following ISO 178:2019 standard specifications to assess the effect of two different technologies on the mechanical behavior of three-point bending specimens produced in three distinct build orientations (i.e., 0°, 45°, and 90°) relative to the printing platform. One-way ANOVA analysis, Tukey’s HSD, and Games-Howell tests are considered to assess the statistical variability of experimental data and compare the mean values of bending strength and flexural moduli. The testing results for the three orientations under question show notable differences and interesting similarities either in terms of strength or elasticity response for a significance p-level of 0.05.
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Authors and Affiliations

Marius Nicolae Baba
1
ORCID: ORCID
Gheorghe-Daniel Voinea
2
ORCID: ORCID
Maria-Elisabeta Lucaci
3
ORCID: ORCID

  1. Transilvania University of Brașov, Department of Mechanical Engineering, Eroilor Bvd. 29, 500036, Brașov, Romania
  2. Transilvania University of Brașov, Department of Automotive and Transport Engineering, Eroilor Bvd. 29, 500036, Brașov, Romania
  3. École Centrale de Marseille, 38 Rue Frédéric Joliot Curie, 13013, Marseille, France

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