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Number of results: 43
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Abstract

Power boilers should be characterized by high flexibility in terms of loads, which results from the demand for electricity. In addition to the flexibility of the boiler, it is also important for the boiler to operate under technical minimum conditions while maintaining harmful emissions standards. A boiler operating with a technical minimum should also exhibit a stable combustion process. The paper presents the results of numerical combustion research for the minimum load of the two-pass ultrasupercritical boiler with front wall swirl burners system. The combustion stability for the minimum boiler load of 40% for the three mill system configurations has been demonstrated. Based on the numerical tests carried out in terms of obtaining the most favourable combustion conditions and the emission of harmful substances, the most favourable of them cases was indicated.

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Authors and Affiliations

Bartłomiej Hernik
Wiesław Zabłocki
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Abstract

The primary methods of reducing nitrogen oxides, despite the development of more advanced technologies, will continue to be the basis for NOx reduction. This paper presents the results of multivariate numerical studies on the impact of air staging on the flue gas temperature and composition, as well as on NOx emissions in a OP 230 boiler furnace. A numerical model of the furnace and the platen superheater was validated based on measurements using a 0-dimensional model of the boiler. Numerical simulations were performed using the ANSYS Workbench package. It is shown that changes in the distribution of air to OFA nozzles, the angle of the air outflow from the nozzles and the nozzle location involve a change in the flue gas temperature and in the volume of NOx and CO emissions at the furnace outlet.
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Authors and Affiliations

Bartłomiej Hernik
Katarzyna Jagodzińska
Dominik Matuszek
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Abstract

In the paper the methodology of furnace exit gas temperature calculations by using well known normative standard method CKTI is presented. There are shown changes in methodology approach for three editions of it and in additional developments. Furnace exit gas temperature for two stoker grate boilers is calculated. By using described methods, it was possible to determine their effectiveness by comparing with measurements. Knowledge of the furnace exit gas temperature allows to define the division into irradiated and convection surfaces, which has an impact on the design features of the boiler as well as its dimensions and weight.
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Bibliography

[1] Kashnikov S.P., Tsygankov V.N.: Calculation of Boiler Units. In Examples and Problems. Gosenergoizdat, Moscow 1951 (in Russian).
[2] Kuznetsov N.V., Mitor V.V., Dubovsky I.E., Karasina E.S. (Eds.): Thermal Calculation of Boiler Units. Normative Method (2nd Edn.). Energia, Moscow 1973 (in Russian).
[3] Blokh A.G.: Heat Transfer in Steam Boiler Furnaces. Energoatomizdat, Moscow 1984 (in Russian).
[4] Blokh A.G.: Heat Transfer in Steam Boiler Furnaces, Springer Verlag, 1988.
[5] Kagan G.M.: Thermal Calculation of Boilers. Normative Method (3rd Edn.). NPO CKTI, Sankt-Peterburg 1998 (in Russian).
[6] Ye Weijie, Cheng Leming (Eds.): Thermal Calculation Method for Grate-Firing and Fluidized Bed Industrial Boiler, General Methods of Calculation and Design for Industrial Boiler. Standards Press, Bejing 2003 (in Chinese).
[7] Zhang Y.: Theory and Calculation of Heat Transfer in Furnaces. Elsevier, 2016.
[8] Kamenetskii B.Ya.: Applicability of the standard method for calculating heat transfer in furnaces with stokers. Therm. Eng. 53(2006), 2, 138–142.
[9] Kamenetskii B.Ya.: Calculation of heat transfer in boiler furnaces during firing of fuel in a bed. Therm. Eng. 55(2008), 5, 442–445.
[10] EN 12952-15. Water tube boilers and auxiliary installations – Part 15: Acceptance tests.
[11] EN ISO 9001:2015. Quality management systems – Requirements.
[12] EN ISO 14001:2015. Environmental management systems. Requirements with guidance for use.
[13] PN-N-18001:2004. Occupational health and safety management systems – Requirements
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Authors and Affiliations

Łukasz Rutkowski
1
Ireneusz Szczygieł
2

  1. Boilers Manufacturer SEFAKO S.A., Przemysłowa 9, 28-340 Sedziszów, Poland
  2. Silesian University of Technology Institute of Thermal Technology, Konarskiego 22, 44-100 Gliwice, Poland
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Abstract

In this paper an attempt has been made towards the design and evaluation of a solar parabolic trough collector (PTC) system integrated with a conventional oil boiler (COB) to increase the energy utilization effectiveness and reduce the environmental emission of the existing conventional oil boiler in the Kombolcha textile factory, in Ethiopia. The factory uses 8500 ton/annum of heavy fuel oil to generate 26 ton/hour of pressurized hot water at 140°C temperature which causes an increase in greenhouse gas emissions, so the solar parabolic trough collector hot water generation system will be an appropriate solution for this application. Based on the available annual solar radiation, estimates of the solar fraction, solar energy unit price and system pay-back period have been carried out. The proposed system has the potential to save 1055.9 ton/year of fuel oil. The unit cost of PTC solar energy is estimated to be 0.0088 $/kWh and the payback period of the plant is five years. Since the unit price of oil energy (0.0424 $/kWh) is much greater than the unit price of solar energy by a substantial margin (0.033 $/kWh) in Ethiopia, therefore the water heating system by
a solar parabolic trough collector is a feasible alternative to heating by a conventional oil boiler.
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Bibliography

[1] Sharew Anteneh, Solar Energy Assessment in Ethiopia: Modelling and Measurement, Addis Ababa, Ethiopia, vol. 12, iss. 4, pp. 135–145 (2007).
[2] Mekuannint Mesfin, Modelling, Simulation and Performance Evaluation of Parabolic Trough Solar Collector Power Generation System, Addis Ababa University, vol. 12, iss. 4, pp. 65–75 (2009).
[3] Robert A., Parabolic Trough Solar Technology, Encyclopedia of Sustainability Science and Technology, Meyers (ed.) (2012), DOI: 10.1007/978-1-4419-0851-3.
[4] Derese T. Nega, Getachew S. Tibba et al., Software Development for Design, Simulation and Sizing of Parabolic Trough Solar Thermal Power Plant (EthioSolA), Proceedings of the IEEE (2015).
[5] Yahusa I., Rufai Y.A., Tanimu L., Design Construction and Testing of Parabolic Solar Oven, vol. 12, iss. 4 (2016), DOI: 10.4172/2168-9873.1000212.
[6] Alhassan Salami Tijani, Ashraf M.S., Bin Roslan, Simulation Analysis of Thermal Losses of Parabolic trough Solar Collector in Malaysia Using Computational Fluid Dynamics, Procedia Technology 15, pp. 842–849 (2014).
[7] Caiyan Qin, Joong Bae Kim et al., Comparative Analysis of Direct-Absorption Parabolic-Trough Solar Collectors Considering Concentric Nanofluid Segmentation, vol. 44, iss. 5, pp. 4015–4025 (2020), DOI: 10.1002/Er.5165.
[8] Zhiyong Wu, Shidong Li et al., Three-dimensional numerical study of heat transfer characteristics of parabolic trough receiver, Applied Energy, vol. 113, pp. 902–911 (2014).
[9] Hachicha A.A., Rodríguez I., Capdevila R., Oliva A., Heat transfer analysis and numerical simulation of a parabolic trough solar collector, Applied Energy, vol. 111, pp. 581–592 (2013).
[10] Bellos E., Tzivanidis C., Antonopoulos K.A., A Detailed Working Fluid Investigation for Solar Parabolic Trough Collectors, Applied Thermal Engineering, vol. 114, pp. 374–386 (2017).
[11] Badreddine El Ghazzani, Diego Martinez Plaza et al., Thermal Plant Based on Parabolic Trough Collectors for Industrial Process Heat Generation in Morocco, Renewable Energy, vol. 113, pp. 1261–1275 (2017).
[12] Dagim Kebede, Design and analysis of solar thermal system for hot water supply to Minilk hospital new building, Addis Ababa University, vol. 8, iss. 1, pp. 5–14 (2016).
[13] Environmental and Energy Study Institute (EESI), Solar Thermal Energy for Industrial Uses (2011).
[14] El Jai M-C., Chalqi F-Z., A Modified Model for Parabolic Trough Solar Receiver, American Journal of Engineering Research (AJER), e-ISSN: 2320-0847 p ISSN: 2320-0936, vol. 2, iss. 5, pp. 200–211 (2019).
[15] Mutlak F.A.A., Baha T. Chiad, Naseer K. Kasim, Design and Fabrication of Parabolic Trough Solar Collector for Thermal Energy Applications, Republic of Iraq Ministry of Higher Education and Scientific Research University of Baghdad College of Science, vol. 2, iss. 1, pp. 165–175 (2011).
[16] https://www.nationsonline.org/oneworld/map/google_map_ethiopia.htm, accessed 20/11/2018.
[17] Michael Geyer, Eckhard Lüpfert et al., EUROTROUGH Parabolic Trough Collector Developed for Cost Efficient Solar Power Generation, https://www.researchgate.net/publication/282858870 (2015).
[18] Michael Geyer, Eckhard Lupfert et al., EUROTROUGH Parabolic Trough Collector Developed for Cost Efficient Solar Power Generation, 11th SolarPACES International Symposium on Concentrated Solar Power and Chemical Energy Technologies (2002).
[19] Lourdes A. Barcia, Rogelio Peon Menendez et al., Dynamic Modelling of the Solar Field in Parabolic Trough Solar Power Plants, Energies Published; eISSN 1996-1073, vol. 8, no. 12, pp. 13361–13377 (2015).
[20] Holman J.P., Heat Transfer Tenth Edition, Department of Mechanical Engineering Southern Methodist University (eBook) (2010).
[21] Christos Tzivanidis, Evangelos Bellos, The use of parabolic trough collectors for solar cooling – A case study for Athens climate, Case Studies in Thermal Engineering, vol. 8, pp. 403–413 (2016).
[22] Allouhi A., Benzakour Amine M., Kousksou T., Jamil A., Lahrech K., Yearly performance of lowenthalpy parabolic trough collectors in MENA region according to different sun-tracking strategies, Applied Thermal Engineering, vol. 128, pp. 1404–1419 (2018).
[23] Addisu Bekele, Large Scale Application of Solar Water Heating System in Ethiopia, Addis Ababa University (2007).
[24] Yidnekachew Messele, Thermal Analysis, Design and Experimental Investigation of Parabolic Trough Solar Collector, Addis Ababa University (2012).
[25] Duffie J.A., Beckman W.A., Solar Engineering of Thermal Processes, 4th Edition, ISBN: 978-0-470- 87366-3 (2013).
[26] Abhishek Saxena, Ghanshyam Srivastava, Potential and Economics of Solar Water Heating, MIT International Journal of Mechanical Engineering, vol. 2, no. 2, pp. 97–104 (2012).
[27] Dejen Assefa, Techno-Economic Assessment of Parabolic Trough Steam Generation for Hospital, Addis Ababa University, vol. 9, iss. 2, pp. 35–39 (2011).
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Authors and Affiliations

Mustefa Jibril Taha
1
Fiseha Bogale Kibret
2
Venkata Ramayya
3
Balewgize Amare Zeru
4

  1. Control Engineering, Dire Dawa University, Ethiopia
  2. Sustainable Energy Engineering, Kombolcha Institue of Technology (KIoT), Wollo University, P.O.Box 208, Kombolcha, Ethiopia
  3. Sustainable Energy Engineering, Jimma Institue of Technology (JiT), Jimma University, Ethiopia
  4. Thermal Engineering, Jimma Institue of Technology (JiT), Jimma University, Ethiopia
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Abstract

This paper presents a test stand equipped, among others, with two boilers intended for the combustion of solid fuels. The first is a single-fuel boiler designed to burn wood pellets only. The second is a multi-fuel boiler intended for the combustion of mainly hard coal (basic fuel) with the grain size of 0.005–0.025 m. Wood pellets can also be fired in this boiler, which in such a case are treated as a substitute fuel. There is a developed and verified algorithm for the control of the multi-fuel boiler operation in a wide range of loads for the basic fuel. However, for the substitute fuel (wood pellets) there are no documented and confirmed results of such testing. The paper presents selected results of testing performed during the combustion of wood pellets in a multi-fuel automatically stoked boiler. Several measuring series were carried out, for which optimal operating conditions were indicated. These conditions may serve as the basis for the development of the boiler operation control algorithm. A detailed analysis was carried out of the flue gas temperatures obtained at the outlet of the boiler combustion chamber and of the contents of carbon monoxide and oxygen in the boiler flue gases.
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Bibliography

[1] Announcement of the Sejm Speaker of the Republic of Poland on the promulgation of a consolidated text of the Act on renewable energy sources. Journal of Laws – Republic of Poland (Dziennik Ustaw Rzeczypospolitej Polskiej) 2021, Item 610 (in Polish).
[2] Regulation of the Minister of Development and Finance on the requirements for solid-fuel boilers. Journal of Laws – Republic of Poland (Dziennik Ustaw Rzeczypospolitej Polskiej) 2017, Item 1690 (in Polish).
[3] EN 303-5:2021: Heating boilers – Part 5: Heating boilers for solid fuels, manually and automatically stoked, nominal heat output of up to 500 kW – Terminology, requirements, testing and marking.
[4] Poland’s Energy Policy until 2040. Ministry of Climate and the Environment, Appendix to Resolution 22/2021 of the Council of Ministers, 2021 (in Polish).
[5] Commission Regulation (EU) 2019/2146 amending Regulation (EC) 1099/2008 of the European Parliament and of the Council on energy statistics, as regards the implementation of updates for the annual, monthly and short-term monthly energy statistics. OJ L 325, 16.12.2019.
[6] Directive (EU) 2018/2001 of the European Parliament and of the Council on the promotion of the use of energy from renewable sources. OJ L 328, 21.12.2018.
[7] Zima W., Ojczyk G.: Current status and prospects for solid multi-fuel boilers of low power. Rynek Energii 5(2013), 108, 50–56 (in Polish).
[8] Juszczak M., Pałaszynska K., Rolirad K., Janicki M., Szczechowiak E.: Attempt to use additives increasing ash melting point while firing agricultural biomass pellets in order to avoid slag production in the furnace. Ciepłownictwo, Ogrzewnictwo, Wentylacja 48(2017), 8, 320–326 (in Polish).
[9] Ciupek B., Urbaniak R., Judt W.: Experimental research of changes in co, nox and pm concentrations in flue gases during combustion of wood pellets with wheat seeds. Ciepłownictwo, Ogrzewnictwo, Wentylacja 50(2019), 2, 56–61.
[10] Orłowska A., Sroka K.: Changes in legal regulations concerning supplying households with heat. Rynek Energii 140(2019), 1, 38–47.
[11] Zima W., Ojczyk G.: Analysis of combustion of wood pellets as a substitute fuel in a low-power boiler. Arch. Combust. 35(2015), 2, 117–130.
[12] Ziebik A., Stanek W.: Energy effciency – selected thermo-ecological problems. Arch. Thermodyn. 41(2020), 2, 277–299.
[13] https://www.herz-energie.at/pl/ (accessed 6 Sept. 2021).
[14] http://www.ogniwobiecz.com.pl/ (accessed 12 Sept. 2021).
[15] Ecological Safety Mark: Certificate 1035. Inst. Chem. Process. Coal, Zabrze 2009 (in Polish).
[16] https://www.keison.co.uk/ (accessed 17 Aug. 2021).
[17] Kuznetsov N.V., Mitor V.V., Dubovsky I.E., Karasina E.S. (Eds.): Thermal Calculation of Steam Boilers. Normative Method (2nd Edn.). Energia, Moscow 1973 (in Russian).
[18] Rutkowski Ł., Szczygieł I.: Calculation of the furnace exit gas temperature of stoker fired boilers. Arch. Thermodyn. 42(2021), 3, 3–24.


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Authors and Affiliations

Wiesław Zima
1
Grzegorz Ojczyk
2

  1. Cracow University of Technology, Department of Energy, al. Jana Pawła II 37, 31-864 Kraków, Poland
  2. MTHE Modern Technologies in Heating Engineering, Młynska-Boczna 7/2, 31-470 Kraków, Poland
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Abstract

In the paper the influence of moisture content of wood on the heat losses and thermal efficiency of a boiler is analysed. The moisture content of wood has a negative effect, especially on flue gas loss. The mathematical dependence of the thermal efficiency of a boiler is presented for the following boundary conditions: the moisture content of wood 10–60%, range of temperatures of emitted flue gases from the boiler into the atmosphere 120–200 C, the emissions meeting the emission standards: carbon monoxide 250 mgm-3, fly ash 50 mgm-3and the heat power range 30–100%.

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Authors and Affiliations

Ladislav Dzurenda
Adrián Banski
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Abstract

Superheater is for generating superheated steam from the saturated steam from the evaporator outlet. In the case of pulverized coal fired boiler, a relatively small amount of ash causes problems with ash fouling on the heating surfaces, including the superheaters. In the convection pass of the boiler, the flue gas temperature is lower and ash deposits can be loose or sintered. Ash fouling not only reduces heat transfer from the flue gas to the steam, but also is the cause of a higher pressure drop on the flue gas flow path. In the case the pressure drop is greater than the power consumed by the fan increases. If the superheater surfaces are covered with ash than the steam temperature at the outlet of the superheater stages falls, and the flow rates of the water injected into attemperator should be reduced. There is also an increase in flue gas temperature after the different stages of the superheater. Consequently, this leads to a reduction in boiler efficiency. The paper presents the results of computational fluid dynamics simulations of the first stage superheater of both the boiler OP-210M using the commercial software. The temperature distributions of the steam and flue gas along the way they flow together with temperature of the tube walls and temperature of the ash deposits will be determined. The calculated steam temperature is compared with measurement results. Knowledge of these temperatures is of great practical importance because it allows to choose the grade of steel for a given superheater stage. Using the developed model of the superheater to determine its degree of ash fouling in the on-line mode one can control the activation frequency of steam sootblowers.
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Authors and Affiliations

Marcin Trojan
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Abstract

Among the technologies which allow to reduce greenhouse gas emission, mainly carbon dioxide, special attention deserves the idea of 'zero-emission' technology based on boilers working in oxy-combustion technology. In the paper the results of analyses of the influence of changing two quantities, namely oxygen share in oxidant produced in the air separation unit, and oxygen share in oxidant supplied to the furnace chamber on the selected characteristics of a steam boiler including the degree of exhaust gas recirculation, boiler efficiency and adiabatic flame temperature, was examined. Due to the possibility of the integration of boiler model with carbon dioxide capture, separation and storage installation, the subject of the analysis was also to determine composition of the flue gas at the outlet of a moisture condensation installation. Required calculations were made using a model of a supercritical circulating fluidized bed boiler working in oxy-combustion technology, which was built in a commercial software and in-house codes.

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Authors and Affiliations

Adrian Balicki
Łukasz Bartela
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Abstract

The paper presents a concept of producing energy on the basis of modern alternative fuels to be burnt in low- and medium-power stokerfired boilers. The thermal energy contained in water vapour and hot water will be utilized in producing, in combination, of electrical energy, and for heating of cubature objects. Modern alternative fuels in the form of briquettes and pellets will be produced from hard coals and municipal waste other than hazardous. There have been presented the properties of alternative fuels obtained, and the concept of their utilization in the process of energy production in cogeneration.

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Authors and Affiliations

Eugeniusz Orszulik
Jan Jachyra
Andrzej Wasylewicz
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Abstract

The work concerns an important in our times problem related to different areas as ecology, economy and proper use of energy resources: reduction of NOx by rebuming process. The main goal of the work was to develop the technology of NOx reduction during zone combustion of coal and mine gas with process optimal conditions determination in power boilers in aspect of environmental protection. In the work was presented: investigation of numeric model of zone combustion of coal and mine gas; aplied combustion research of the boiler OCG-64 produce on RAFAKO.
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Authors and Affiliations

Barbara Białecka
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Abstract

Results of the study examining carbon monoxide and nitric oxide concentrations while burning different types of agricultural biomass: coffee husk pellets alone or in combination with wheat straw pellets and cherry stones, sewage sludge pellets, corn stover briquettes and a mixture of rye straw briquettes and miscanthus briquettes were presented. The combustion was performed in a 50 kW boiler type Biowarmer with a cast-iron moving step grate. The temperature in the combustion chamber did not exceed 800 ◦C. For all biomass types, only brittle slag was generated in the furnace, which was easily broken by a reciprocating movement of the grate. Carbon monoxide concentration in the flue gas except for the case of sewage sludge pellet firing did not exceed the permitted value of 3000 mg/m3 and nitric oxide concentration 515 mg/m3, both presented for 10% O2 concentration in the flue gas based in dry gas. Hydrocarbon concentrations for all test runs were close to zero.
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Authors and Affiliations

Katarzyna Pałaszyńska
Marek Juszczak
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Abstract

Describing the gas boiler fuel consumption as a time series gives the opportunity to use tools appropriate for the processing of such data to analyze this phenomenon. One of them are ARIMA models. The article proposes this type of model to be used for predicting monthly gas consumption in a boiler room working for heating and hot water preparation. The boiler supplies heat to a group of residential buildings. Based on the collected data, three specific models were selected for which the forecast accuracy was assessed. Calculations and analyses were carried out in the R environment using “forecast” and “ggplot2” packages. A good quality of the obtained forecasts has been demonstrated, confirming the usefulness of the proposed analytical tools. The article summary also indicates for what purposes the forecasts obtained in this way can be used. They can be useful for diagnosing the correct operation of a heat source. Registering fuel consumption at a level significantly deviating from the forecast should be a signal to immediately diagnose the boiler room and the heat supply system and to explain the reason for this difference. In this way, it is possible to detect irregularities in the operation of the heat supply system before they are detected by traditional methods. The gas consumption forecast is also useful for optimizing the financial management of the property manager responsible for the operation of the boiler room. On this basis, operating fees or financial operations with the use of periodic surplus capital may be planned.

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Authors and Affiliations

Grzegorz Bartnicki
Bogdan Nowak
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Abstract

The changes in the domestic solid fuel market (including forecasted increases in the fuel prices) and the growing requirements related to actual environmental standards, result in increased interest in renewable energy sources, such as biomass, wind and solar energy. These sources will allow to achieve reduction in the CO2 emission, and consequently – avoid environmental costs after 2020. Therefore, the development of distributed energy systems, based on the use of biomass boilers, gas boilers and high efficiency combined heat and power units, will enable the fulfillment of current standards in the field of energy efficiency and emission of pollutants to the atmosphere. It should be emphasized that the actions taken to reduce emissions (e.g. anti-smog act) will contribute to reducing coal consumption in the municipal and housing sector (households, agriculture and other customers) in favor of biomass and other renewable energy sources. The article reviews selected biomass technologies:

- fluidized, dust and grate boilers,

- straw-fired boilers,

- cogeneration systems powered by biomass,

- torrefaction and biomass carbonisation.

The mentioned technologies are characterized by a high potential of in the field of dynamic development and practical application in the coming years. Thus, they can improve difficult situation in the distributed energy sector with a capacity up to 50 MW.

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Authors and Affiliations

Tomasz Mirowski
Eugeniusz Mokrzycki
Mariusz Filipowicz
Krzysztof Sornek
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Abstract

Low emission has a significant impact on air quality in Poland. Low sources are found which lead to high concentrations of pollutants in the area inhabited by humans. The effects of low emissions on health and life in the polluted areas (Małopolska, Silesia) are conducive to radical decisions regarding the quality of solid fuels and their combustion facilities. At present, local anti-smuggling laws have been introduced in the two provinces banning the burning of the most emitting fuels such as mules, flotoconcentrates and lignite. Regional EU-funded programs for the use of renewable energy sources (RES) and energy efficiency improvement will transition to the implementation phase of the approved projects as of 2017. This is expected to significantly reduce energy consumption for heating buildings and replacing old boilers and automatic furnaces with low-emission heating devices. In the case of households, proving that the residential building has adequate energy efficiency characteristics is necessary in order to receive co-financing for replacing an old solid fuel boiler with a new low-emission boiler,. The paper will present the current situation on the regulation of the fuel market in the household and small–scale consumer sector and the proposal for changes to the law on monitoring and control of solid fuel quality. Another important issue will be significant changes in heating up to 500 kW, proposed by the Ministry of Development in October 2016. The proposed regulation precedes the implementation of the Ecodesign Directive, which will come into effect as of 2022 for room heaters and heating furnaces up to 500 kW for solid fuels. All these actions will help reduce low emissions and improve energy efficiency.

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Authors and Affiliations

Tomasz Mirowski
Renata Maczuga
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Abstract

The relevance of this study is explained by the growing interest in increasing heat transfer by the development of high-performance thermal systems. Increasing the thermal characteristics of heat-exchanger systems is necessary for the efficient use of an energy source. The purpose of this study is to review the existing methods of heat-transfer intensification and examine the mathematical model of such an increase in efficiency when using petal turbulators. This study is based on a high-quality, reliable combination of proven theoretical methods (analysis, synthesis, concretization, generalization, modelling), and empirical methods. It is the introduction of turbulators into the flow channel that is one of the best methods of increasing passive heat exchange through such advantages as ease of manufacture and operation in combination with low operating and production costs. This study contains both passive and active methods of heat-exchange intensification that have been extensively investigated over the past decade. For this purpose, the newest studies of mainly authors from other countries were used, their detailed analysis was conducted and the results were summed up. In addition, a mathematical model of increasing the thermal efficiency of convective heating surfaces in a bundle of smooth pipes using petal turbulators was investigated, the results of which were tested on an experimental installation. The paper may interest a circle of readers interested in the problem of improving the thermal characteristics of heat exchangers, including researchers, teachers and students of higher educational institutions in the field of heat-power engineering.
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Authors and Affiliations

Jiyenbeck Sugirov
1
Bibigul Atshybayeva
2
Marzhan Suimenova
1
Kulanda Shaikhiyeva
1
Gulbanu Yesbolay
1

  1. Department of Construction Engineering, Caspian University of Technology and Engineering named after Sh. Yessenov, Republic of Kazakhstan
  2. Department of Energy and Transport, Caspian University of Technology and Engineering named after Sh. Yessenov, Republic of Kazakhstan
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Abstract

The energy obtained from biomass in the global balance of energy carriers is the largest source among all RES. It should be borne in mind that the share of biomass as an energy carrier in the total balance is as much as 14%. The basic sources of renewable energy used in Poland are the wind power industry and biomass. Organic chemical compounds are the source of chemical energy for biomass. The biomass can be used in a solid form (wood, straw) or after being converted to liquid (alcohol, bio-oil) or gas (biogas) form.

Pellets, meaning, the type of fuel of natural origin created from biomass compressed under high pressure without the participation of any chemical adhesive substances are recognized as the most common and available grades of biomass. Wood pellets manufactured from sawdust, shaving, or woodchips are the most popular type of pellets on the market. Fuel created in the form of granules is very dense and can be manufactured with low humidity content, which translates into an exceptionally high burn efficiency.

The authors of this article burned agro pellets from Miscanthus giganteus without additives and with solid catalyst and conducted a series of tests that determine the impact of boiler settings (blast power, time of feeding, chimney draft) on the process of burning fuel in real conditions. A solid catalyst was used to improve combustion conditions in one of the fuels. The catalyst burns carbon monoxide and reduces nitrogen oxides. The results in the form of observation of selected parameters are summarized in the table.

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Authors and Affiliations

Tomasz Mirowski
Marta Jach-Nocoń
Iwona Jelonek
ORCID: ORCID
Adam Nocoń
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Abstract

Wood pellets, commonly referred to as biomass fuel, are increasingly used in heating and district heating in the European Union countries, including Poland. Their use in class 5 and/or Ecodesign boilers enables an individual consumer to use energy from renewable sources, reduce the environmental burden by reducing the emission of harmful compounds, and provides a sense of comfort by automating the boiler system. The article presents the current situation in the global wood pellet market, describes the basic quality standards applicable to this fuel during production, and indicates the difficulties in the implementation of programs co-financing the replacement of obsolete coal-fired boilers with automatic class 5 biomass-fired boilers. The research presented in this article is focused on the presence of contaminants in the DIN Plus, EN Plus, and A1 pellets, as well as in non-certified pellets. The analysis has shown that the use of wood pellets containing prohibited substances negatively affects boiler operation and contributes to the formation of slag and the emission of harmful compounds, making the discussed fuel non-ecological.

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Authors and Affiliations

Marta Jach-Nocoń
Adam Nocoń
Tomasz Mirowski
Iwona Jelonek
ORCID: ORCID
Zbigniew Jelonek
ORCID: ORCID
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Abstract

This paper presents the development of a multiphase aerodynamic reactor designed for multi-component systems, focusing on precise catalyst dosing in the combustion chamber. The study aims to underscore the significance of this work by emphasizing the critical role of optimized operational conditions in enhancing the transportation of the modifier for combustion processes. Through comprehensive numerical simulations and experimental tests, this research explores the impact of parameters such as flow rates of the dosed substance and air, dosing nozzle outlet diameter, and conduit diameter on the flow rate and trajectory of the transported modifier. The findings highlight the importance of a minimum droplet diameter of 30 μm, preferably 50 μm, for proper delivery to the combustion chamber. This study not only identifies key differences between analyzed structures but also emphasizes the crucial role of these operational parameters in achieving optimal conditions for modifier transport.
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Authors and Affiliations

Marek Ochowiak
1 2
Zdzisław Bielecki
2 3
Andżelika Krupińska
1
Sylwia Włodarczak
1
Magdalena Matuszak
1

  1. Department of Chemical Engineering and Equipment, Poznan University of Technology, Pl. M. Sklodowska-Curie 5, 60-965 Poznan, Poland
  2. Kuncar S.A., Pszczyńska 167C, 43-175 Wyry, Poland
  3. Department of Automatic Control and Robotics, Silesian University of Technology, Akademicka 2A Str., 44-100 Gliwice, Poland
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Abstract

Calculations were performed of the thermal system of a power plant with installed water pressure tanks. The maximum rise in the block electric power resulting from the shut-off of low-pressure regenerative heaters is determined. At that time, the boiler is fed with hot water from water pressure tanks acting as heat accumulators. Accumulation of hot water in water tanks is also proposed in the periods of the power unit small load. In order to lower the plant electric power in the off-peak night hours, water heated in low-pressure regenerative heaters and feed water tank to the nominal temperature is directed to water pressure tanks. The water accumulated during the night is used to feed the boiler during the period of peak demand for electricity. Drops in the power block electric power were determined for different capacities of the tanks and periods when they are charged. A financial and economic profitability analysis (of costs and benefits) is made of the use of tanks for a 200 MW power unit. Operating in the automatic system of frequency and power control, the tanks may also be used to ensure a sudden increase in the electric power of the unit. The results of the performed calculations and analyses indicate that installation of water pressure tanks is well justified. The investment is profitable. Water pressure tanks may not only be used to reduce the power unit power during the off-peak night hours and raise it in the periods of peak demand, but also to increase the power capacity fast at any time. They may also be used to fill the boiler evaporator with hot water during the power unit start-up from the cold state.

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Authors and Affiliations

Jan Taler
Marcin Trojan
Dawid Taler
Piotr Dzierwa
Karol Kaczmarski
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Abstract

Distribution of the exhaust gas temperature within the furnace of a grate boiler greatly depends on its operating parameters such as output. It has a considerably different character than temperature distributions in other types of boilers (with pulverised or fluidised bed), as it varies considerably across the chamber. Results presented in this paper have been obtained through research of a grate-fired hot water boiler with a nominal rating of some 30 MW. Measurements have been taken by introducing temperature sensors into prearranged openings placed in the boiler side walls. Investigation has been carried out for different output levels. Tests involved thermocouples in ceramic coating and aspirated thermocouples. The latter were used to eliminate influence of radiative heat transfer on measured results. Values obtained with both methods have been cross-checked.
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Authors and Affiliations

Piotr Krawczyk
Krzysztof Badyda
Jacek Szczygieł
Szczepan Młynarz
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Abstract

The paper analyzes the influence of humidity of combusted wood biomass on the flue gas losses. A mathematical relation between flue gas losses of the boiler on wood biomass humidity is presented as well as temperature of flue gas emitted from the boiler into the atmosphere. The limits of model application for the humidity of wood biomass falls into the interval 10–60% whereas the range of temperatures of flue gases emitted from the boiler to the atmosphere is 120–200°C. The influence of the humidity of wood biomass has an adverse effect on increasing the extent of the boiler flue gas losses and thus inefficiency of the heat production. The increase of the wood biomass humidity from the value of 10% to 60% with the outlet temperature of flue gases from the boiler 120°C causes an increase in flue gas loss of the boiler from the value 8.37% to 12.43%, similarly the increase of flue gas loss by 200°C from 15.19% to 22.55%, or the increase of the flue gas loss by 7.36%.
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Authors and Affiliations

Ladislav Dzurenda
Adrián Banski
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Abstract

The paper presents proposal of a model of the fluidized bed boiler adapted for use in model-based controllers e.g. predictive, adaptive or internal model control (IMC). The model has been derived in the form of transfer function matrix which allows its direct implementation in the controller structure. Formulated model takes into consideration the principal cross-coupling between process variables which enables the opportunity to search for feasibility of decoupling control. The results of the identification of the dynamics of the 2 MW industrial bubbling fluidized bed boiler using the proposed model form was presented. According to the experimental data it was found that despite of introduced simplifications presented model allows the boiler behavior prediction.
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Authors and Affiliations

Jan Porzuczek
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Abstract

The paper presents the method of on-line diagnostics of the bed temperature controller for the fluidized bed boiler. Proposed solution is based on the methods of statistical process control. Detected decrease of the bed temperature control quality is used to activate the controller self-tuning procedure. The algorithm that provides optimal tuning of the bed temperature controller is also proposed. The results of experimental verification of the presented method is attached. Experimental studies were carried out using the 2 MW bubbling fluidized bed boiler.

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Authors and Affiliations

Jan Porzuczek
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Abstract

According to data of the Central Statistical Office, the amount of sludge produced in municipal wastewater treatment plants in 2010 amounted to 526000 Mg d.m. The forecast of municipal sewage sludge amount in 2015 according to KPGO2014 will reach 642400 Mg d.m. and is expected to increase in subsequent years. Significant amounts of sludge will create problems due to its utilization. In order to solve this problem the use of thermal methods for sludge utilization is expected. According to the National Waste Management Plan nearly 30% of sewage sludge mass should be thermally utilized by 2022. The article presents the results of co-combustion of coal and municipal sewage sludge in a bubbling fluidized bed boiler made by SEFAKO and located in the Municipal Heating Company in Morag. Four tests of hard coal and sewage sludge co-combustion have been conducted. Boiler performance, emissions and ash quality were investigated.

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Authors and Affiliations

Rafał Rajczyk
Jurand Bień
Henryk Palka
Andrzej Pogodziński
Hubert Smorąg

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