The paper presents the possible applications of using acoustic diagnostics in inspecting the technical condition of an internal combustion engine with autoignition on the example of the Fiat drive unit with common rail system. As a result of measuring the sound pressure level for specific faults and comparing the noise generated by the motor running smoothly, the detailed maps of changes in the acoustic spectrum are possible to generate. These results may be helpful in the future diagnostics of internal combustion engines. In the paper, the results of scientific work in the area of research, design and operation of internal combustion engines, conducted at the Department of Automotive Engineering, in cooperation with the Laboratory of Hydraulic Drives & Vibroacoustics of Machines at the Wroclaw University of Technology are included.

The article concerns computer modelling of processes in cooling systems of internal combustion engines. Modelling objectives and existing commercial programs are presented. It also describes Author’s own method of binding graphs used to describe phenomena in the cooling system of a spark ignition engine. The own model has been verified by tests on the engine dynamometer. An example of using a commercial program for experimental modelling of an installation containing a heat accumulator is presented.

The paper is a continuation of the publication under the title “Acoustic diagnostics applications in the study of technical condition of combustion engine” and concerns the detailed description of decision support system for identifying technical condition (type of failure) of specified combustion engine. The input data were measured sound pressure levels of specific faults in comparison to the noise generated by undamaged motor. In the article, the whole procedure of decision method based on game graphs is described, as well as the interface of the program for direct usage.

The paper deals with problems related to application of aluminum-silicon alloys for combustion engine cylinder liners

The advancement of contemporary internal combustion engine technologies necessitates not only design enhancements but also the exploration of alternative fuels or fuel catalysts. These endeavors are integral to curbing the emission of hazardous substances in exhaust gases. Most contemporary catalyst additives are of complex chemical origins, introduced into the fuel during the fuel preparation stage. Nonetheless, none of these additives yield a significant reduction in fuel consumption. The research endeavors to develop the fuel system of a primary marine diesel engine to facilitate the incorporation of pure hydrogen additives into diesel fuel. Notably, this study introduces a pioneering approach, employing compressed gaseous hydrogen up to 5 MPa as an additive to the principal diesel fuel. This method obviates the need for extensive modifications to the ship engine fuel equipment and is adaptable to modern marine power plants. With the introduction of modest quantities of hydrogen into the primary fuel, observable shifts in the behavior of the fuel equipment become apparent, aligning with the calculations outlined in the methodology. The innovative outcomes of the experimental study affirm that the mass consumption of hydrogen is contingent upon the hydrogen supply pressure, the settings of the fuel equipment, and the structural attributes of the fuel delivery system. The modulation of engine load exerts a particularly pronounced influence on the mass admixture of hydrogen. The proportion of mass addition of hydrogen in relation to the pressure of supply (ranging from 4–12 MPa) adheres to a geometric progression (within the range of 0.04–0.1%). The application of this technology allows for a reduction in the specific fuel consumption of the engine by 2–5%, contingent upon the type of fuel system in use, and concurrently permits an augmentation in engine power by up to 5%. The resultant economic benefits are estimated at 1.5–4.2% of the total fuel expenses. This technology is applicable across marine, automotive, tractor, and stationary diesel engines. Its implementation necessitates no intricate modifications to the engine design, and its utilization demands no specialized skills. It is worth noting that, in addition to hydrogen, other combustible gases can be employed.

The work presents cycle models of cylinder pressure and models of forces in crank-piston system based on a sample of experimental results. The models make it possible to determine the cycles in an arbitrary state of engine operation. Model limitations and the conditions for model applicability are also discussed. An example simulation of the processes is presented for well identified and verified models pertaining to the engine of Polonez 1,5 GU automobile. The method can also be applied to other types of engines after identification of the model parameters based on a sample of at least six indicator courses measured in different states of engine operation.

Transmission of vibroacoustic energy from an internal combustion engine (ICE) to its surroundings largely depends on how it is mounted, on available transmission paths and on the construction of the vehicle body and/or its surrounding structures. This is especially true in low speed engines in enclosed areas which generate perceptually weak noise, but strong low-frequency waves which energy has a negative impact on human health, comfort and driving safety especially in prolonged exposure to the source. The primary aim of the article was to analyse components of the ICE unit which had a determining impact on the reduction of low-frequency waves. Thus, the structurally transmitted noise from the ICE to its surrounding structure (body of the passenger vehicle) was analysed. The results of the vibroacoustic measurements were compared to modal analysis in order to determine possible resonance sources in the vehicle body and/or for assessing the influence of the vehicles safety gear on the generated vibroacoustic energy transfer into the cabin area of the passenger vehicle. Measurements were made for a passenger vehicle at rest and operating in its most common operational speed as well as for the stationary ICE of a cogenerate unit (CGU). Measurements and FFT analysis were used for the detection of the vibroacoustic energy sound pressure level (noise) and mechanical vibration. Firstly, the low-frequency noise sources were determined and their direct effects on the human body were investigated. Finally, this paper suggests some measures which may contribute to the reduction of undesirable vibroacoustic energy in enclosed areas.

This article discusses the possibility of using a two-track X-S control card on a Mesas device to control the production process parameters of piston castings for combustion engines. The research was carried out at the Federal-Mogul Gorzyce company. The basis for estimating the variability of the process results from the mean value (X) is the standard deviation (S). Thanks to specially designed measuring stations that use algorithms to calculate process indicators (Cp and/or Cpk) and their visualization, the cost of manufacturing products and the number of non-compliant products (scraps) are reduced. The process stability was investigated by measuring the key dimensions of the piston casting in a specific population and a given measurement cycle. Taking into account the precision of details, their technical condition, and surface quality, the production machines and cutting tools were optimally selected. It has been found that an important element of the effective use of Statistical Process Control (SPC) are trained/experienced operators who can correctly interpret the resulting control chart forms.

Maritime transport is facing a set of technical challenges due to implementation of ecological criterions on 1st Jan. 2020 and 2021 by the International Maritime Organization. The advantageous properties of natural gas (NG) as fuel in conjunction with dual-fuel (DF) internal combustion engines (ICE) potentially enables the fulfilment of all criterions. Moreover the 2020 global sulfur cap in combination with its low content in NG potentially enables to recover higher rates of waste heat and exergy of exhaust gas without the risk of low temperature corrosion. In this study the influence of sulfur content in NG and pilot fuel oil (PFO) on the sulfuric acid condensation temperature was investigated in order to determine the rate of waste heat (quantity) and exergy (quality) of four-stroke DF IC engine’s exhaust for 50%, 85% and 100% of engine load. Determined parameters were compared with two sets of reference values calculated for the same engine: a) fueled with NG and PFO with fixed minimum exhaust temperature set as 423.15 K, b) fueled with 3.5% sulfur mass fraction fuel oil only with variable minimum exhaust gas temperature. The results show that the assumption of case a) can lead to significant reduction of recovered rates of exhaust waste heat and exergy in the ranges of 10% to 24% and 43% to 57%, respectively. Higher values were obtained for case b) where the ranges of unrecovered rate of heat and exergy achieved 20% to 38% and 60% to 70%.

Small boats, possessing outboard engines, are widely used in tourism and mammal watching within marine protected areas. Noise generated by this type of vessels has the capacity to negatively affect marine fauna, especially marine mammals, which use sound throughout all the phases of their lives. These tourism boats used in mammal watching may use different propulsion systems, such as gas, diesel or electric engines. To characterize underwater noise emitted by this type of vessels becomes relevant not only when assessing the acoustic impact produced by these different propulsion systems over the marine fauna living inside these protected marine areas, but also when determining which one produces the least impact. A comparative study of underwater noise emissions coming from small touristic boats was made in this study. Boats were similar in capacity and functions, although possessing different propulsion systems. Measurements were made on two boats with a 50 Hp internal combustion engine and one 5 Hp electric boat. These boats were selected to be studied because they have practically the same size, possess the same passenger-capacity and are used to make similar jobs and routes inside the protected area where they are operated. The electric boat showed a considerable decrease in underwater noise emissions, especially in low frequencies. This boat will produce a lower accumulated exposition of the fauna to the noise or will allow a closer approach to the observed species. Measurements were made between September 2018 and January 2020.