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Abstract

The quest for airframe weight reduction results in a careful dimensioning cross section areas of structural airframe components depending on the anticipated loading. In the case of flanges of polymeric laminate spars subjected to tension such a dimensioning can be done by means of appropriate ply dropping along the spar flanges. A method for an effective calculation of the number of plies that can be cut off at the cross-section under consideration without excessive stress concentration resulted has been presented. The method takes advantage of the Linear Fracture Mechanics tools combined with simple finite element calculations. In addition, experimental data needed can be easily obtained with the use of inexpensive specimens that are simple for manufacturing and testing.

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Authors and Affiliations

Piotr Czarnocki
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Abstract

The paper presents results of compressive strength investigations of EN AC-44200 based aluminum alloy composite materials reinforced

with aluminum oxide particles at ambient and at temperatures of 100, 200 and 250C. They were manufactured by squeeze casting of the

porous preforms made of α-Al2O3 particles with liquid aluminum alloy EN AC-44200. The composite materials were reinforced with

preforms characterized by the porosities of 90, 80, 70 and 60 vol. %, thus the alumina content in the composite materials was 10, 20, 30

and 40 vol.%. The results of the compressive strength of manufactured materials were presented and basing on the microscopic

observations the effect of the volume content of strengthening alumina particles on the cracking mechanisms during compression at

indicated temperatures were shown and discussed. The highest compressive strength of 470 MPa at ambient temperature showed

composite materials strengthened with 40 vol.% of α-Al2O3 particles.

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Authors and Affiliations

A. Kurzawa
J.W. Kaczmar
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Abstract

This paper presents technological trials aimed at producing Ag-W, Ag-WC, Ag-W-C and Ag-WC-C composite contact materials and characterizing their properties. These materials were obtained using two methods, i.e. press-sinter-repress (PSR) at the refractory phase content of less than 30% by weight as well as press-sinter-infiltration (PSI) at the refractory phase content of ≥50% by weight). The results of research into both the physical and electrical properties of the outcome composites were shown. They include the analysis of the influence of the refractory phase content (W or WC) on arc erosion and contact resistance changes for the following current range: 6 kAmax in the case of composites with a low refractory phase content, 10 kAmax in the case of composites with the refractory phase content of ≥50% by weight.
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Authors and Affiliations

K. Frydman
P. Borkowski
K. Pietrzak
D. Wójcik-Grzybek
A. Gładki
A. Sienicki
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Abstract

The paper presents results of bend tests at elevated temperatures of aluminium alloy EN AC-44200 (AlSi12) based composite materials

reinforced with aluminium oxide particles. The examined materials were manufactured by squeeze casting. Preforms made of Al2O3

particles, with volumetric fraction 10, 20, 30 and 40 vol.% of particles joined with sodium silicate bridges were used as reinforcement. The

preforms were characterised by open porosity ensuring proper infiltration with the EN AC-44200 (AlSi12) liquid alloy. The largest

bending strength was found for the materials containing 40 vol.% of reinforcing ceramic particles, tested at ambient temperature. At

increased test temperature, bending strength Rg of composites decreased in average by 30 to 50 MPa per 100°C of temperature increase.

Temperature increase did not significantly affect cracking of the materials. Cracks propagated mainly along the interfaces particle/matrix,

with no effect of the particles falling-out from fracture surfaces. Direction of cracking can be affected by a small number of

agglomerations of particles or of non-reacted binder. In the composites, the particles strongly restrict plastic deformation of the alloy,

which leads to creation of brittle fractures. At elevated temperatures, however mainly at 200 and 300°C, larger numbers of broken,

fragmented particles was observed in the vicinity of cracks. Fragmentation of particles occurred mainly at tensioned side of the bended

specimens, in the materials with smaller fraction of Al2O3 reinforcement, i.e. 10 and 20 vol.%.

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Authors and Affiliations

A. Kurzawa
J.W. Kaczmar
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Abstract

We fabricated two different kinds of composite materials for absorbing microwave in a frequency range of 2 to 18 GHz using coaxial airline and thru-reflect-line (TRL) method. The composite materials having carbon nanotube (CNT) with carbonyl iron (CI) or iron oxide (Fe3O4) were fabricated by mixing each components. Magnetic properties were measured by SQUID equipment. Complex permittivity and complex permeability were also obtained by measuring S-parameters of the toroidal specimen dispersing CI/CNT and Fe3O4/CNT into the 50 weight percent (wt%) epoxy resin. The real permittivity was improved by mixing the CNT however, the real permeability was same as pure magnetic powders. The CI/CNT had a maximum value of real permittivity and real permeability, 11 and 1.4 at 10 GHz, respectively. The CNT composites can be adapted to the radar absorbing materials, band width 8-12 GHz.

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Authors and Affiliations

Jung Hyo Park
Jaeho Choi
Kisu Lee
Jinwoo Park
Jung Kun Song
Eunkyung Jeon
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Abstract

This paper presents an estimation of performances by tests on composite material structures. In order to evaluate the effects on the structural behavior, tests changing the percentage of orientation of the fiber at 0, 45 and 90 degrees and mixing the unidirectional plies with the fabric ones have been done. Fixed the lay-up configuration and so the stacking sequence, two typology of structures have been analyzed; the first one having only unidirectional plies while the second one having a fabric ply (plain weave 0/90) in place of the top and bottom unidirectional plies. The openhole compressive strength and the filled-hole tensile strength and moduli have been characterized by test. A total of 72 specimens have been used in the test campaign. In order to well compare the test results a Performance Weight Index (PWI) has been introduced by authors in order to normalize the strength of each laminate with respect to its weight/unit of surface. Results and different laminate behaviors have been evaluated and discussed.

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Authors and Affiliations

Romeo di Leo
Angelo De Fenza
Marco Barile
B. Gambino
S. Russo

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Abstract

The present work studies the tribological properties of new hybrid material composed from high porosity open cell aluminum alloy (AlSi10Mg) skeleton and B83 babbitt infiltrated into it. The porous skeleton is obtained by replication method applying salt (NaCl) as space holder. The reinforcing phase of the skeleton consists of Al2O3 particles. The skeleton contains Al2O3 particles as reinforcement. The microstructure of the obtained materials is observed and the tribological properties are determined. A comparison between tribological properties of nominally nonporous aluminum alloy, high porosity open cell skeleton, babbitt alloy and the hybrid material is presented. It is concluded that new hybrid material has high wear resistivity and is a promising material for sliding bearings and other machine elements with high wear resistivity.

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Authors and Affiliations

M. Kolev
L. Drenchev
L. Stanev
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Abstract

Traditional methods of restoring historical buildings typically consisted in replacing the damaged elements or additional steel and reinforced concrete elements were inserted into the old structure. They significantly interfered with the statics and aesthetics of buildings. Current composite materials used in restoration damage the old structure only slightly and can usually be removed in the future. Due to these advantages they comply with the conservation lawin force. This paper presents a few examples of practical applications of composites the authors have designed for structural reinforcement and protection of historical buildings. Repairs of columns, vaults, masonry walls, stone facades and wooden beams with the use of steel screw-shaped bars and high strength fibres in epoxy resin or cement matrix were presented. Problems of ensuring the proper bond of the composite to the old substrate and insufficient coverage of the fibers with the cement matrix were considered. Although the threats and structural damages which occur in most historical buildings tend to be similar, individual design solutions are required in each case. Historical investigation and detailed measurement of geometry and deflections have to be made before choosing the appropriate method of reinforcing the old structure. It can be predicted that prestressing composite materials used for historical structures will also be applied.
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Authors and Affiliations

Stanisław Jurczakiewicz
1
ORCID: ORCID
Stanisław Karczmarczyk
1
ORCID: ORCID

  1. Cracow University of Technology, Faculty of Architecture, ul. Podchorazych 1, 30-084 Cracow
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Abstract

In this study, Ag-impregnated silica aerogel composites were fabricated via wet impregnation. In this approach, silver salt was reduced with ethylene glycol in the presence of polyvinylpyrrolidone (PVP) at reaction temperature 80°C. PVP was used as a capping agent to protect the Ag nanoparticles (NPs) from agglomeration. Wet impregnation was used to synthesize the Ag/SiO2 composite by combining the reduction of AgNO3 with a silica aerogel slurry. Experimental results showed that the AgNO3 concentration and PVP: AgNO3 ratio had an active influence on the growth of Ag NPs on silica surfaces. The X-ray diffraction (XRD) patterns of the composite material showed no imprints of impurities or parasitic materials except for Ag and SiO2. Scanning electron microscopy (SEM) images revealed that the Ag NPs were well impregnated into the porous silica aerogel structure. It was found that SiO2 aerogel surfaces were homogeneously surrounded by the Ag NPs.
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Authors and Affiliations

Pratik S. Kapadnis
1
Kyungsun Kim
1
Hyung-Ho Park
2
Haejin Hwang
1
ORCID: ORCID

  1. Inha university, Department of Materials Science and Engineering, Incheon 22212, Republic of Korea
  2. Yonsei University, Department of Materials Science and Engineering, Seoul 03722, Republic of Korea
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Abstract

The presented work deals with the influence of the addition of soft graphite particles on the abrasive wear of composite reinforced with

hard SiC particles. The discussed hybrid composites were produced by stirring the liquid alloy and simultaneous adding the mixture of

particles. The adequately prepared suspension was gravity cast into a metal die. Both the composite castings obtained in this way and the

comparative castings produced of the pure matrix alloy were examined for the abrasive wear behaviour. Photomacrographs of the sliding

surfaces of the examined composites were taken, and also the hardness measurements were carried out. It was found that even a small

addition of Cgr particles influences positively the tribological properties of the examined composite materials, protecting the abraded

surface from the destructive action of silicon carbide particles. The work presents also the results of hardness measurements which confirm

that the composite material hardness increases with an increase in the volume fraction of hard reinforcing particles.

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Authors and Affiliations

Z. Konopka
M. Łągiewka
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Abstract

Ceramic injection moulding and gas pressure infiltration were employed for the manufacturing of alumina/AlSi10Mg composites. Porous ceramic preforms were prepared by mixing alumina powder with a multi-binder system and injection moulding of the powder polymer slurry. Then, the organic part was removed through a combination of solvent and thermal debinding, and the materials were finally sintered at different temperatures. The ceramic preforms manufactured in this way were infiltrated by an AlSi10Mg alloy. The microstructure and properties of the manufactured materials were examined using scanning electron microscopy, mercury porosimetry and bending strength testing. The results of transmission electron microscopy and scanning electron microscopy observations show that the fabricated composite materials are characterised by the percolation type of the microstructure and a lack of unfilled pores with good cohesion at the metal-ceramic interfaces. This is surprising considering that over 30% of the pores are smaller than 1 μm. The results show that the bending strength of the obtained composites decreased with increasing sintering temperature of the porous preforms.

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Authors and Affiliations

G. Matula
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Abstract

The present paper is devoted to the discussion and review of the non-destructive testing methods mainly based on vibration and wave propagation. In the first part, the experimental methods of actuating and analyzing the signal (vibration) are discussed. The piezoelectric elements, fiber optic sensors and Laser Scanning Doppler Vibrometer (SLDV) method are described. Effective detecting of the flaws needs very accurate theoretical models. Thus, the numerical methods, e.g. finite element, spectral element method and numerical models of the flaws in isotropic and composite materials are presented. Moreover, the detection of the damage in structures, which are subjected to cyclic or static loads, is based on the analyzing of the change in natural frequency of the whole structure, the change of internal impedance of the material and the change in guided waves propagating through the investigated structure. All these cases are characterized in detail. At the end of this paper, several applications of the structural health monitoring systems in machine design and operation are presented.

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Authors and Affiliations

Marek Barski
Piotr Kędziora
Aleksander Muc
Paweł Romanowicz
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Abstract

The goal of this study is to develop a method of manufacturing porous ceramic skeletons used as semi-finished products for reinforcement of composite materials or as filters. For manufacturing skeletons, only waste materials from coal combustion (fly ashes and bottom slags) as well as rubber granules from used tires and car parts were used. These granules were a pore-forming agent that underwent thermal degradation during sintering process. The influence of sintering temperature, portion, and type of rubber granules on the porosity of developed ceramic skeletons was determined. The study of structure of base materials and the developed ceramic skeletons in a scanning electron microscope as well as their X-ray phase analysis were made. Results will allow to predict phases that can be formed on the metal-reinforcement interface during pressure infiltration.
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Authors and Affiliations

M. Krezmer
1
ORCID: ORCID

  1. Silesian University of Technology, Faculty of Mechanical Engineering, Scientific and Didactic Laboratory of Nanotechnology and Materials Technologies , Krasińskiego Str., 44-100 Gliwice, Poland
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Abstract

The paper presents results of research on steel castings GX120Mn13 (L120G13 by PN-89/H-83160), zone-reinforced by elektrocorundum particles (Al2O3), with a grain size from 2 to 3.5 mm. Studies revealed continuity at interface between composite components and formation of a diffusion zone in the surface layer of electrocorundum grains. In the area of this zone, simple manganese segregation and reverse iron and chromium segregation were found. The transfer of these elements from cast steel to electrocorundum grains resulted superficial depletion in aluminum and oxygen in this area. No porosity was observed at the interface between two components of the composite. We found it very beneficial from an exploitation point of view, as confirmed by the study of resistance to abrasive wear.
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Bibliography

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Authors and Affiliations

Daniel Medyński
ORCID: ORCID
A.J. Janus
1

  1. Witelon State University of Applied Science in Legnica ul. Sejmowa 5A, 59 – 220 Legnica, Poland
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Abstract

Several recent earthquakes have indicated that the design and construction of bridges based on former seismic design provisions are susceptible to fatal collapse triggered by the failure of reinforced concrete columns. This paper incorporates an experimental investigation into the seismic response of nonductile bridge piers strengthened with low-cost glass fiber reinforced polymers (LC-GFRP). Three full-scale bridge piers were tested under lateral cyclic loading. A control bridge pier was tested in the as-built condition and the other two bridge piers were experimentally tested after strengthening them with LC-GFRP jacketing. The LC-GFRP strengthening was performed using two different configurations. The control bridge pier showed poor seismic response with the progress of significant cracks at very low drift levels. Test results indicated the efficiency of the tested strengthening configurations to improve the performance of the strengthened bridge piers including crack pattern, yield, and ultimate cyclic load capacities, ductility ratio, dissipated energy capacity, initial stiffness degradation, and fracture mode.

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Authors and Affiliations

K. Rodsin
Q. Hussain
P. Joyklad
A. Nawaz
H. Fazliani
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Abstract

In the present study a new energy theorem is proposed, "The two actionstheorem", which is valid in linear elastostatic problems. A new formalism concerning the works done by the external actions is introduced. Known energy theorems are proved using the proposed two-actions theorem. A composite materials problem is confronted in terms of the two actions theorem and energy relations are formulated. Finally, it is presented a study on the problems of a composed two material hollow cylinder under internal and external pressure, and of stretching of an infinite plate with an inserted elastic disc of a different material. The proposed energy relations are verified in these applications.
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Authors and Affiliations

Ioannis H. Stampouloglou
Efstathios E. Theotokoglou
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Abstract

The work presents the effect of the addition of graphite from recycled graphite electrodes on the mechanical properties of metal matrix composites (MMC) based on the AlMg10 alloy. A composite based on the AlMg10 alloy reinforced with natural graphite particles was also tested. Further, tests of the mechanical properties of the AlMg10 alloy were performed for comparative purposes. Composites with a particle content of 5, 10 and 15 percent by volume were produced by adding introduction of particles into the liquid matrix while mechanically mixing molten alloy. The composite suspensions were gravitationally cast into metal molds. Samples for the Rm, R0.2, A and E tests were made from the prepared castings. Photos of the microstructures of the materials were also taken. The research shows that the addition of graphite to the matrix alloy causes minor changes in tensile strength (Rm) and yield strength (R02), regardless of the type of graphite used. The results of the relative elongation tests showed that the introduction of graphite particles into the matrix alloy had an adverse effect on the elongation values in the case of each of the tested composites. The introduction of graphite particles into the AlMg10 alloy significantly increased the Young’s modulus value, both in the case of composites with flake graphite (natural) and graphite from ground graphite electrodes.
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Bibliography

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Authors and Affiliations

Małgorzata Łągiewka
1
ORCID: ORCID

  1. Czestochowa University of Technology, Poland
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Abstract

The composite materials as FRP (Fiber Reinforced Polymers), which are characterized by benefits resulting from the combination of high strength reinforcement (as carbon, glass, steel or aramid fibers) with synthetic matrix are increasingly used to reinforce existing structures. Reinforcing System as FRCM (Fibre Reinforced Cementitious Matrix), which includes, among others, Ruredil X Mesh Gold System, is much less commonly used. However, the uniform and practical methods for calculating composite reinforced structures are not determined. Especially when considering the real conditions of structure exploitation, which requires further research in this field. In the paper the initial loading level influence on the efficiency of reinforced concrete beams strengthen using system Ruredil X Mesh Gold was investigated.

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Authors and Affiliations

Z. Blikharskyy
K. Brózda
J. Selejdak
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Abstract

The paper presents the results of experimental-numerical tests of firing at aluminum composite materials. The test materials were manufactured by pressure infiltration of porous ceramic preforms made of -Al2O3 particles in the amount of 30% and 40% by volume. The EN AW-7075 alloy was chosen as the material matrix, and the steel 7.62×39 mm (M 43) FMJ (Full Metal Jacket) intermediate ammunition was selected for firing. In the result of the experiment, the samples were perforated with a clear difference in the muzzle diameter. The projectile with fragments caused damage to up to three reference plates placed behind the samples (witness plates) in composites with 40% of particles by volume. The mechanics of crack propagation during ballistic impacts of the projectile was characterized based on microstructure studies. Then, using numerical analysis of impact load, the examination of composite materials puncture in the ABAQUS environment was carried out. The Finite Element Method (FEM) was employed for the discretization of geometric models using Hex elements. The Johnson-Cook constitutive model describing the relationship between stress and strain in metal-ceramic composites was applied for the analyses. Numerical models were then subjected to numerical verification using smoothed particle hydrodynamics (SPH). Based on the obtained results, it was found that the hybrid FEM/SPH method correlates significantly with the experimental results.

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Authors and Affiliations

A. Kurzawa
D. Pyka
K. Jamroziak
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Abstract

The article presents the results of the research related to the decomposition of polylactic acid (PLA)/halloysite nanotube (HNTs) biocomposites into a simple organic form. After manufacturing the nanocomposites, the evaluation of the composting process simulation was conducted using the biodegradation method. First, the selected properties of PLA/HNTs biocomposites, such as density, water absorption, and impact strength were tested. Next, the impact of the composting process on the behavior of PLA/HNTs composites was investigated from 30 to 90 days. Finally, the loss of mass of the composites, hardness, and the structural changes of biocomposites under the composting conditions before and after the composting were evaluated using SEM microscopy. The results showed that the PLA modified by HNT particles has biodegradation-friendly properties and therein is fully suitable for organic recycling. Due to this, in the coming years, it may contribute to the replacement of non-biodegradability polymers, i.e. polyolefins and polyesters, and reduction of plastic packaging wastes.
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Authors and Affiliations

Dorota Czarnecka-Komorowska
1
ORCID: ORCID
Katarzyna Bryll
2
ORCID: ORCID
Ewelina Kostecka
2
ORCID: ORCID
Małgorzata Tomasik
3
ORCID: ORCID
Elżbieta Piesowicz
4
ORCID: ORCID
Katarzyna Gawdzińska
2
ORCID: ORCID

  1. Institute of Materials Technology, Polymer Processing Division; Poznan University of Technology, 60-965 Poznan, Poland
  2. Department of Machines Construction and Materials, Maritime University of Szczecin, 71-650 Szczecin, Poland
  3. Department of Interdisciplinary Dentistry, Pomeranian Medical University, 70-111 Szczecin, Poland
  4. Institute of Material Science and Engineering, West Pomeranian University of Szczecin, 70-310 Szczecin, Poland
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Abstract

Composite materials are a constantly evolving group of engineering materials, which has significantly changed their current, and potential role as structural materials over the past decades. Composites offer greater strength, stiffness, and less deformation to structural designers than previously available engineering materials. Resin matrix composites are widely used in the transportation, marine, aerospace, energy, and even sports industries. The manufacturing stage has a profound influence on the quality of the final product. This paper presents the production of composite materials by gravity casting in silicone moulds, using an epoxy/polyester resin matrix reinforced with wood chips and shredded glass fiber reinforced composite from recycled wind turbine blades. Some of the fabricated samples were degassed in a reduced-pressure chamber. The mechanical properties of the produced material were then examined. It was noted that the silicone moulds did not affect the resin self-degassing due to the large surface area to weight ratio, and the remaining small air bubbles had a limited effect on the mechanical properties of the samples. The filler used also played a significant role. Composites filled with crushed GFRC showed better strength properties than composites filled with wood chips. The conducted research is aimed at selecting materials for further testing with a view to their use in the manufacture of next-generation wood-based composite structural materials.
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Authors and Affiliations

Anna Czajkowska
1
ORCID: ORCID
Tomasz Rydzkowski
1
ORCID: ORCID
Dorota Laskowska
1
ORCID: ORCID

  1. Koszalin University of Technology, Faculty of Mechanical Engineering, Racławicka 15-17 street, 75-620 Koszalin, Poland
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Abstract

There were two aims of the research. One was to enable more or less automatic confirmation of the known associations – either quantitative or qualitative – between technological data and selected properties of concrete materials. Even more important is the second aim – demonstration of expected possibility of automatic identification of new such relationships, not yet recognized by civil engineers. The relationships are to be obtained by methods of Artificial Intelligence, (AI), and are to be based on actual results from experiments on concrete materials. The reason of applying the AI tools is that in Civil Engineering the real data are typically non perfect, complex, fuzzy, often with missing details, which means that their analysis in a traditional way, by building empirical models, is hardly possible or at least can not be done quickly. The main idea of the proposed approach was to combine application of different AI methods in a one system, aimed at estimation, prediction, design and/or optimization of composite materials. The paradigm of the approach is that the unknown rules concerning the properties of concrete are hidden in experimental results and can be obtained from the analysis of examples. Different AI techniques like artificial neural networks, machine learning and certain techniques related to statistics were applied. The data for the analysis originated from direct observations and from reports and publications on concrete technology. Among others it has been demonstrated that by combining different AI methods it is possible to improve the quality of the data, (e.g. when encountering outliers and missing values or in clustering problems), so that the whole data processing system will be giving better prediction, (when applying ANNs), or the newly discovered rules will be more effective, (e.g. with descriptions more complete and – at the same time – possibly more consistent, in case of ML algorithms).

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Authors and Affiliations

D. Alterman
J. Kasperkiewicz

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