The quest for airframe weight reduction results in a careful dimensioning cross section areas of structural airframe components depending on the anticipated loading. In the case of flanges of polymeric laminate spars subjected to tension such a dimensioning can be done by means of appropriate ply dropping along the spar flanges. A method for an effective calculation of the number of plies that can be cut off at the cross-section under consideration without excessive stress concentration resulted has been presented. The method takes advantage of the Linear Fracture Mechanics tools combined with simple finite element calculations. In addition, experimental data needed can be easily obtained with the use of inexpensive specimens that are simple for manufacturing and testing.
The paper presents results of compressive strength investigations of EN AC-44200 based aluminum alloy composite materials reinforced
with aluminum oxide particles at ambient and at temperatures of 100, 200 and 250C. They were manufactured by squeeze casting of the
porous preforms made of α-Al2O3 particles with liquid aluminum alloy EN AC-44200. The composite materials were reinforced with
preforms characterized by the porosities of 90, 80, 70 and 60 vol. %, thus the alumina content in the composite materials was 10, 20, 30
and 40 vol.%. The results of the compressive strength of manufactured materials were presented and basing on the microscopic
observations the effect of the volume content of strengthening alumina particles on the cracking mechanisms during compression at
indicated temperatures were shown and discussed. The highest compressive strength of 470 MPa at ambient temperature showed
composite materials strengthened with 40 vol.% of α-Al2O3 particles.
The paper presents results of bend tests at elevated temperatures of aluminium alloy EN AC-44200 (AlSi12) based composite materials
reinforced with aluminium oxide particles. The examined materials were manufactured by squeeze casting. Preforms made of Al2O3
particles, with volumetric fraction 10, 20, 30 and 40 vol.% of particles joined with sodium silicate bridges were used as reinforcement. The
preforms were characterised by open porosity ensuring proper infiltration with the EN AC-44200 (AlSi12) liquid alloy. The largest
bending strength was found for the materials containing 40 vol.% of reinforcing ceramic particles, tested at ambient temperature. At
increased test temperature, bending strength Rg of composites decreased in average by 30 to 50 MPa per 100°C of temperature increase.
Temperature increase did not significantly affect cracking of the materials. Cracks propagated mainly along the interfaces particle/matrix,
with no effect of the particles falling-out from fracture surfaces. Direction of cracking can be affected by a small number of
agglomerations of particles or of non-reacted binder. In the composites, the particles strongly restrict plastic deformation of the alloy,
which leads to creation of brittle fractures. At elevated temperatures, however mainly at 200 and 300°C, larger numbers of broken,
fragmented particles was observed in the vicinity of cracks. Fragmentation of particles occurred mainly at tensioned side of the bended
specimens, in the materials with smaller fraction of Al2O3 reinforcement, i.e. 10 and 20 vol.%.
We fabricated two different kinds of composite materials for absorbing microwave in a frequency range of 2 to 18 GHz using coaxial airline and thru-reflect-line (TRL) method. The composite materials having carbon nanotube (CNT) with carbonyl iron (CI) or iron oxide (Fe3O4) were fabricated by mixing each components. Magnetic properties were measured by SQUID equipment. Complex permittivity and complex permeability were also obtained by measuring S-parameters of the toroidal specimen dispersing CI/CNT and Fe3O4/CNT into the 50 weight percent (wt%) epoxy resin. The real permittivity was improved by mixing the CNT however, the real permeability was same as pure magnetic powders. The CI/CNT had a maximum value of real permittivity and real permeability, 11 and 1.4 at 10 GHz, respectively. The CNT composites can be adapted to the radar absorbing materials, band width 8-12 GHz.
This paper presents an estimation of performances by tests on composite material structures. In order to evaluate the effects on the structural behavior, tests changing the percentage of orientation of the fiber at 0, 45 and 90 degrees and mixing the unidirectional plies with the fabric ones have been done. Fixed the lay-up configuration and so the stacking sequence, two typology of structures have been analyzed; the first one having only unidirectional plies while the second one having a fabric ply (plain weave 0/90) in place of the top and bottom unidirectional plies. The openhole compressive strength and the filled-hole tensile strength and moduli have been characterized by test. A total of 72 specimens have been used in the test campaign. In order to well compare the test results a Performance Weight Index (PWI) has been introduced by authors in order to normalize the strength of each laminate with respect to its weight/unit of surface. Results and different laminate behaviors have been evaluated and discussed.
The present work studies the tribological properties of new hybrid material composed from high porosity open cell aluminum alloy (AlSi10Mg) skeleton and B83 babbitt infiltrated into it. The porous skeleton is obtained by replication method applying salt (NaCl) as space holder. The reinforcing phase of the skeleton consists of Al2O3 particles. The skeleton contains Al2O3 particles as reinforcement. The microstructure of the obtained materials is observed and the tribological properties are determined. A comparison between tribological properties of nominally nonporous aluminum alloy, high porosity open cell skeleton, babbitt alloy and the hybrid material is presented. It is concluded that new hybrid material has high wear resistivity and is a promising material for sliding bearings and other machine elements with high wear resistivity.
The presented work deals with the influence of the addition of soft graphite particles on the abrasive wear of composite reinforced with
hard SiC particles. The discussed hybrid composites were produced by stirring the liquid alloy and simultaneous adding the mixture of
particles. The adequately prepared suspension was gravity cast into a metal die. Both the composite castings obtained in this way and the
comparative castings produced of the pure matrix alloy were examined for the abrasive wear behaviour. Photomacrographs of the sliding
surfaces of the examined composites were taken, and also the hardness measurements were carried out. It was found that even a small
addition of Cgr particles influences positively the tribological properties of the examined composite materials, protecting the abraded
surface from the destructive action of silicon carbide particles. The work presents also the results of hardness measurements which confirm
that the composite material hardness increases with an increase in the volume fraction of hard reinforcing particles.
Ceramic injection moulding and gas pressure infiltration were employed for the manufacturing of alumina/AlSi10Mg composites. Porous ceramic preforms were prepared by mixing alumina powder with a multi-binder system and injection moulding of the powder polymer slurry. Then, the organic part was removed through a combination of solvent and thermal debinding, and the materials were finally sintered at different temperatures. The ceramic preforms manufactured in this way were infiltrated by an AlSi10Mg alloy. The microstructure and properties of the manufactured materials were examined using scanning electron microscopy, mercury porosimetry and bending strength testing. The results of transmission electron microscopy and scanning electron microscopy observations show that the fabricated composite materials are characterised by the percolation type of the microstructure and a lack of unfilled pores with good cohesion at the metal-ceramic interfaces. This is surprising considering that over 30% of the pores are smaller than 1 μm. The results show that the bending strength of the obtained composites decreased with increasing sintering temperature of the porous preforms.
The present paper is devoted to the discussion and review of the non-destructive testing methods mainly based on vibration and wave propagation. In the first part, the experimental methods of actuating and analyzing the signal (vibration) are discussed. The piezoelectric elements, fiber optic sensors and Laser Scanning Doppler Vibrometer (SLDV) method are described. Effective detecting of the flaws needs very accurate theoretical models. Thus, the numerical methods, e.g. finite element, spectral element method and numerical models of the flaws in isotropic and composite materials are presented. Moreover, the detection of the damage in structures, which are subjected to cyclic or static loads, is based on the analyzing of the change in natural frequency of the whole structure, the change of internal impedance of the material and the change in guided waves propagating through the investigated structure. All these cases are characterized in detail. At the end of this paper, several applications of the structural health monitoring systems in machine design and operation are presented.
Several recent earthquakes have indicated that the design and construction of bridges based on former seismic design provisions are susceptible to fatal collapse triggered by the failure of reinforced concrete columns. This paper incorporates an experimental investigation into the seismic response of nonductile bridge piers strengthened with low-cost glass fiber reinforced polymers (LC-GFRP). Three full-scale bridge piers were tested under lateral cyclic loading. A control bridge pier was tested in the as-built condition and the other two bridge piers were experimentally tested after strengthening them with LC-GFRP jacketing. The LC-GFRP strengthening was performed using two different configurations. The control bridge pier showed poor seismic response with the progress of significant cracks at very low drift levels. Test results indicated the efficiency of the tested strengthening configurations to improve the performance of the strengthened bridge piers including crack pattern, yield, and ultimate cyclic load capacities, ductility ratio, dissipated energy capacity, initial stiffness degradation, and fracture mode.
The composite materials as FRP (Fiber Reinforced Polymers), which are characterized by benefits resulting from the combination of high strength reinforcement (as carbon, glass, steel or aramid fibers) with synthetic matrix are increasingly used to reinforce existing structures. Reinforcing System as FRCM (Fibre Reinforced Cementitious Matrix), which includes, among others, Ruredil X Mesh Gold System, is much less commonly used. However, the uniform and practical methods for calculating composite reinforced structures are not determined. Especially when considering the real conditions of structure exploitation, which requires further research in this field. In the paper the initial loading level influence on the efficiency of reinforced concrete beams strengthen using system Ruredil X Mesh Gold was investigated.
The paper presents the results of experimental-numerical tests of firing at aluminum composite materials. The test materials were manufactured by pressure infiltration of porous ceramic preforms made of -Al2O3 particles in the amount of 30% and 40% by volume. The EN AW-7075 alloy was chosen as the material matrix, and the steel 7.62×39 mm (M 43) FMJ (Full Metal Jacket) intermediate ammunition was selected for firing. In the result of the experiment, the samples were perforated with a clear difference in the muzzle diameter. The projectile with fragments caused damage to up to three reference plates placed behind the samples (witness plates) in composites with 40% of particles by volume. The mechanics of crack propagation during ballistic impacts of the projectile was characterized based on microstructure studies. Then, using numerical analysis of impact load, the examination of composite materials puncture in the ABAQUS environment was carried out. The Finite Element Method (FEM) was employed for the discretization of geometric models using Hex elements. The Johnson-Cook constitutive model describing the relationship between stress and strain in metal-ceramic composites was applied for the analyses. Numerical models were then subjected to numerical verification using smoothed particle hydrodynamics (SPH). Based on the obtained results, it was found that the hybrid FEM/SPH method correlates significantly with the experimental results.
There were two aims of the research. One was to enable more or less automatic confirmation of the known associations – either quantitative or qualitative – between technological data and selected properties of concrete materials. Even more important is the second aim – demonstration of expected possibility of automatic identification of new such relationships, not yet recognized by civil engineers. The relationships are to be obtained by methods of Artificial Intelligence, (AI), and are to be based on actual results from experiments on concrete materials. The reason of applying the AI tools is that in Civil Engineering the real data are typically non perfect, complex, fuzzy, often with missing details, which means that their analysis in a traditional way, by building empirical models, is hardly possible or at least can not be done quickly. The main idea of the proposed approach was to combine application of different AI methods in a one system, aimed at estimation, prediction, design and/or optimization of composite materials. The paradigm of the approach is that the unknown rules concerning the properties of concrete are hidden in experimental results and can be obtained from the analysis of examples. Different AI techniques like artificial neural networks, machine learning and certain techniques related to statistics were applied. The data for the analysis originated from direct observations and from reports and publications on concrete technology. Among others it has been demonstrated that by combining different AI methods it is possible to improve the quality of the data, (e.g. when encountering outliers and missing values or in clustering problems), so that the whole data processing system will be giving better prediction, (when applying ANNs), or the newly discovered rules will be more effective, (e.g. with descriptions more complete and – at the same time – possibly more consistent, in case of ML algorithms).