The objective of this article is to carry out a systematic review of the literature on multivariate statistical process control (MSPC) charts used in industrial processes. The systematic review was based on articles published via Web of Science and Scopus in the last 10 years, from 2010 to 2020, with 51 articles on the theme identified. This article sought to identify in which industry the MSPC charts are most applied, the types of multivariate control charts used and probability distributions adopted, as well as pointing out the gaps and future directions of research. The most commonly represented industry was electronics, featuring in approximately 25% of the articles. The MSPC chart most frequently applied in the industrial sector was the traditional T2 of Harold Hotelling (Hotelling, 1947), found in 26.56% of the articles. Almost half of the combinations between the probabilistic distribution and the multivariate control graphs, i.e., 49.4%, considered that the data followed a normal distribution. Gaps and future directions for research on the topic are presented at the end.

The paper presents an analysis of SPC (Statistical Process Control) procedures usability in foundry engineering. The authors pay particular attention to the processes complexity and necessity of correct preparation of data acquisition procedures. Integration of SPC systems with existing IT solutions in area of aiding and assistance during the manufacturing process is important. For each particular foundry, methodology of selective SPC application needs to prepare for supervision and control of stability of manufacturing conditions, regarding specificity of data in particular “branches” of foundry production (Sands, Pouring, Metallurgy, Quality).

The aim of the research was the evaluation of wastewater management in terms of stability and efficiency of wastewater treatment, using statistical quality control. For this purpose, the analysis of the operation and operation of the “Kujawy” Sewage Treatment Plant was made, which is one of the most important and largest sewage management facilities in the city of Cracow. This assessment was done using control charts x for 59 observations. The analysed research period covered the multi-year from 2012 to 2016. Five key pollutant indicators were used to evaluate the work of the tested object: BOD5, CODCr, total suspension, total nitrogen and total phosphorus. In the case of the majority of them, based on the analysis of control charts, full stability of their removal was found in the tested sewage management facility. The exception was total nitrogen, for which periods of disturbed stability of its disposal processes were noted. Analysis of the effectiveness of wastewater treatment showed each time that the required efficiency of reduction of the analysed pollution indicators in the “Kujawy” Sewage Treatment Plant was achieved.

Recently, simultaneous monitoring of process mean and variability has gained increasing attention. By departing from the accurate measurements assumption, this paper investigates the effect of gauge measurement errors on the performance of the maximum generally weighted moving average (Max-GWMA) chart for simultaneous monitoring of process mean and variability under an additive covariate model. Multiple measurements procedure is employed to compensate for the undesired impact of gauge inaccuracy on detection capability of the Max- GWMA chart. Simulation experiments in terms of average run length (ARL) are conducted to assess the power of the developed chart to detect different out-of-control scenarios. The results confirm that the gauge inaccuracy affects the sensitivity of the Max-GWMA chart. Moreover, the results show that taking multiple measurements per item adequately decreases the adverse effect of measurement errors. Finally, a real-life example is presented to demonstrate how measurement errors increases the false alarm rate of the Max-GWMA chart.

Statistical Process Control (SPC) based on the well known Shewhart control charts, is widely used in contemporary manufacturing

industry, including many foundries. However, the classic SPC methods require that the measured quantities, e.g. process or product

parameters, are not auto-correlated, i.e. their current values do not depend on the preceding ones. For the processes which do not obey this

assumption the Special Cause Control (SCC) charts were proposed, utilizing the residual data obtained from the time-series analysis. In the

present paper the results of application of SCC charts to a green sand processing system are presented. The tests, made on real industrial

data collected in a big iron foundry, were aimed at the comparison of occurrences of out-of-control signals detected in the original data

with those appeared in the residual data. It was found that application of the SCC charts reduces numbers of the signals in almost all cases

It is concluded that it can be helpful in avoiding false signals, i.e. resulting from predictable factors.