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Abstract

Water distribution systems at KGHM S.A. are of great importance for the efficient production of copper and environmental protection. For failures leading to perforation and leakage, the corrosion processes are responsible. This paper aims to assess corrosion on the basis of the analysis of the exposure of the Hydrotechnical Plant pipelines. To this end, the system of transfer and deposition of post-flotation waste as well as the circulation of industrial water in the process of copper ore enrichment are described. Water sources as well as inflows and outflows in the water system are indicated; corrosion hazards are determined. Water is obtained from mines; it is often contaminated during the copper ore mining process. The chemical analysis of industrial (technological) water and sludge water resulting from the sedimentation of post-flotation waste showed a high concentration of inorganic salts which are responsible for the corrosive processes. Furthermore, tests were carried out to determine the corrosion rate.Additionally, possible methods to reduce corrosion have been proposed, i.e., a corrosion monitoring system has been described as a tool for reducing production interruptions and environmental pollution.
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Authors and Affiliations

Robert Mazur
1
ORCID: ORCID
Paweł Stefanek
2
ORCID: ORCID
Juliusz Orlikowski
3
ORCID: ORCID

  1. Implementation PhD student, KGHM Polska Miedz S.A. Hydrotechnical Division, 52 Polkowicka Str. 59-305 Rudna, Poland
  2. KGHM Polska Miedz S.A. Hydrotechnical Division, 52 Polkowicka Str. 59-305 Rudna, Poland
  3. Gdansk University of Technology, Department of Electrochemistry Corrosion and Materials Engineering, 11/12 Gabriela Narutowicza Str. 80-233 Gdansk, Poland
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Abstract

Corrosion of water distribution system is a significant issue causing problems with quality, safety and continuity of distribution. The changes of corrosion rates of the water distribution systems in Cracow made of carbon steel were investigated by analysis of online corrosion monitoring system results. Corrosion rates were determined using the linear polarization method. The impact of rain, temperatures, conductivity, dissolved oxygen content on corrosion rate were characterized. The corrosivity of different water sources like mountain water, underground water or river water were indicated. The possible actions for reducing corrosion losses were characterized. Results show that pollution of the environment in the form of acid rain and runoff from agriculture as well as the type of the source water has significant influence on corrosion of water distribution system. Corrosion monitoring system gives possibility of controlling corrosion rate by mixing waters from different sources in the way to obtain less corrosive mixture (see Fig. 8).

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Authors and Affiliations

A. Jażdżewska
M. Gruszka
R. Mazur
J. Orlikowski
J. Banaś

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