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Abstract

The paper introduces a comprehensive investigation in end winding inductances of large two-pole turbo-generators. With the aid of an analytic-numeric approach, where Neumann's formula is applied, the influence of geometric characteristics of double-layer stator end windings with involute shape is analysed. This parameter study results in approximation formulas for the stator self and mutual inductances at stand level as well as for the common used end winding leakage inductance. In order to consider field affecting components as pressure plate, flux shield, rotor shaft and rotor retaining ring, finite elements models for two machines (250 MVA and 1150 MVA) are created and computed. The results are integrated in the developed approximation formulas. Finally the simulation results of machine 1 are compared to the data of two different measurements. All approaches introduced in this paper show good correlation. The high speed of the analytic-numeric calculation is combined with the accuracy and opportunity to consider field affecting components within the extensive finite element computation successfully.

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Authors and Affiliations

Michael Freese
Stefan Kulig
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Abstract

This paper presents a finite element investigation into the proximity losses in a high-speed permanent magnet (PM) machine for traction applications. A three-dimensional (3D) finite element analysis (FEA) is employed to evaluate and identify the endwinding contribution into the overall winding power loss generated. The study is focused on the end-winding effects that have not been widely reported in the literature. The calculated results confirm that the end-winding copper loss can significantly affect the eddycurrent loss within copper and it should be taken into account to provide reasonable prediction of total losses. Several structures of the end-winding are analyzed and compared in respect to the loss and AC resistance. The results clearly demonstrate that the size of the end-winding has a significant impact on the power loss. The calculated results are validated experimentally on the high-speed permanent magnet synchronous machine (PMSM) prototype for selected various winding arrangements.

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Authors and Affiliations

Adrian Młot
Marian Lukaniszyn
Mariusz Korkosz
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Abstract

The article presents a modulation method for BLDC motors with unconnected windings. This method uses two full bridges (or three 12-switch H-bridges). The use of the described modulation enables reducing the motor current variable and increasing (fourfold in relation to the switching frequency) the motor current ripple frequency. The most important benefit of using a 12-switch inverter is the twofold reduction of the dc-link voltage while maintaining the rated rpm (voltage reduction in comparison to a typical supply method). A voltage reduction causes a reduction in losses on semi-conductor elements. The article also demonstrates that the proposed modulation technique significantly shortens the time of current commutation between windings.
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Bibliography

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Authors and Affiliations

Marcin Baszynski
1
ORCID: ORCID

  1. AGH – University of Science and Technology, Poland
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Abstract

Accurate prediction of power loss distribution within an electrical device is highly desirable as it allows thermal behavior to be evaluated at the early design stage. Three-dimensional (3-D) and two-dimensional (2-D) finite element analysis (FEA) is applied to calculate dc and ac copper losses in the armature winding at high-frequency sinusoidal currents. The main goal of this paper is showing the end-winding effect on copper losses. Copper losses at high frequency are dominated by the skin and proximity effects. A time-varying current has a tendency to concentrate near the surfaces of conductors, and if the frequency is very high, the current is restricted to a very thin layer near the conductor surface. This phenomenon of nonuniform distribution of time-varying currents in conductors is known as the skin effect. The term proximity effect refers to the influence of alternating current in one conductor on the current distribution in another, nearby conductor. To evaluate the ac copper loss within the analyzed machine a simplified approach is adopted using one segment of stator core. To demonstrate an enhanced copper loss due to ac operation, the dc and ac resistances are calculated. The resistances ratio ac to dc is strongly dependent on frequency, temperature, shape of slot and size of slot opening.

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Authors and Affiliations

Adrian Młot
Mariusz Korkosz
Piotr Grodzki
Marian Łukaniszyn
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Abstract

The mathematical model of the five-phase squirrel-cage induction motor and the system of the dual five-phase voltage source inverter have been presented. The control methods and control systems of the field-oriented control of the five-phase induction motor with an open-end stator winding are described. The structures of the direct fieldoriented control system (DFOC) and the Indirect Field-oriented control system (IFOC) with PI controllers in outer and inner control loops are analyzed. A method of space vector modulation used to control the system of the dual five-phase voltage source inverter has been discussed. The results of simulation studies of the field-oriented control methods are presented. Comparative analysis of the simulation results was carried out.

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Authors and Affiliations

Jacek Listwan
Krzysztof Pieńkowski

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