Mining wastes are by-products generated during search, excavation and processing, both physical and chemical, of ores and other minerals. In 2017, wastes from group 01 constituted 60% of total wastes produced in Poland. According to the statistical data, approximately 92% of the waste generated during the excavation and processing of hard coal is economically reused. 30% of this waste used in industry and nearly 70% is used for the reclamation of the degraded industrial areas. At present, there is a tendency in the E uropean Union to shift from a linear economy to the Circular E conomy. The goal is to maintain economical value of the resources, among others, by their reuse in a productive way, which at the same time eliminates waste. One of the industrial branch where the ideals of a Circular E conomy can be implemented is the mining industry. Mining wastes may form one of the sources of anthropogenic minerals, as they belong to alternative aggregates. Deposits of anthropogenic minerals are considered sources of valuable raw materials which guarantee that the products made on their basis will be of high quality. The article presents the results of physico-chemical tests, the leachability of contaminations and phytotoxicity tests carried out on the basis of the selected mining waste in light of a Circular E conomy.

Sixteen samples were designed for analysis (hard coal, aggregate – barren rock, hard coal sludge). The total mercury content and the amount of mercury leaching were determined. The percentage of leachable form in the total content was calculated. The studies were carried out under various pH medium. The leachability under conditions close to neutral was determined in accordance with the PN EN 12457/1-4 standard. The leachability under acidic medium (pH of the solution – approx. 3) was determined in accordance with principles of the TCLP method. The mercury content was determined by means of the AAS method. For hard coal the total mercury content was 0.0384–0.1049 mg/kg. The level of leaching on mean was 2.6%. At the acidic medium the amount of leaching increases to an mean 4.1%. The extractive waste of aggregate type features a higher total mercury content in the finest fraction < 6 mm (up to 0.4564 mg/kg) and a lower content in the fraction 80–120 mm (up to 0.1006 mg/kg). The aggregate shows the percentage of the leachable form on mean from 1.4 to 2.2%. With pH decreasing to approx. 3, the amount of leaching grows up to mean values of 1.7–3.2%. Coal sludge features the total mercury content of 0.1368–0.2178 mg/kg. The percentage of mercury leachable form is approx. 1.8%. With pH decreasing the value increases to mean value of 3.0%. In general, the leachability of mercury from hard coals and extractive waste is low, and the leachability in an acidic medium grows approx. twice. Such factors as the type and origin of samples, their grain composition, and the pH conditions, have basic importance for the process. The time of waste seasoning and its weathering processes have the greatest impact on increasing the leaching of mercury from the extractive waste.

Significant quantities of coal sludge are created during the coal enrichment processes in the mechanical processing plants of hard coal mines (waste group 01). These are the smallest grain classes with a grain size below 1 mm, in which the classes below 0.035 mm constitute up to 60% of their composition and the heat of combustion is at the level of 10 MJ/kg. The high moisture of coal sludge is characteristic, which after dewatering on filter presses reaches the value of 16–28% (Wtot r) (archival paper PG SILESIA). The fine-grained nature and high moisture of the material cause great difficulties at the stage of transport, loading and unloading of the material. The paper presents the results of pelletizing (granulating) grinding of coal sludge by itself and the piling of coal sludge with additional material, which is to improve the sludge energy properties. The piling process itself is primarily intended to improve transport possibilities. Initial tests have been undertaken to show changes in parameters by preparing coal sludge mixtures (PG SILESIA) with lignite coal dusts (LEAG). The process of piling sludge and their mixtures on an AGH laboratory vibratory grinder construction was carried out. As a result of the tests, it can be concluded that all mixtures are susceptible to granulation. This process undoubtedly broadens the transport possibilities of the material. The grain composition of the obtained material after granulation is satisfactory. Up to 2 to 20 mm granules make up 90–95% of the product weight. The strength of the fresh pellets is satisfactory and comparable for all mixtures. Fresh lumps subjected to a test for discharges from a height of 700 mm can withstand from 7 to 14 discharges. The strength of the pellets after longer seasoning, from the height of 500 mm, shows different values for the analyzed samples. The values obtained for hard coal sludge and their blends with brown coal dust are at the level from 4 to 5 discharges. The strength obtained is sufficient to determine the possibility of their transport. At this stage of the work it can be stated that the addition of coal dust from lignite does not cause the deterioration of the material’s strength with respect to clean coal sludge. Therefore, there is no negative impact on the transportability of the granulated material. As a result of mixing with coal dusts, it is possible to increase their energy value (Klojzy-Karczmarczyk at al. 2018). The cost analysis of the analyzed project was not carried out.

In the process of extraction and enrichment of coal waste, considerable quantities of waste material are produced, mainly the gangue and coal sludge, considered as waste or raw material. The main directions of the management development of the waste rock are the production of aggregates, the production of energy products and the liquidation works in hard coal mines and the filling of excavations. The paper proposes the extension of these activities to the use of waste material. The possibility of using aggregates or extractive waste to fill open-pit excavations has been proposed, also in areas within the reach of groundwater and the possibility of building insulation layers of waste material and the production of mixtures of hard coal sludge and sewage sludge to produce material with good energy properties. The analysis was based on the author’s own research and literature data related to selected parameters of waste material. This paper presents our own preliminary studies on the amount of combustion heat and the calorific value of coal sludge combined with other wastes such as sewage sludge. The proposed methods and actions are part of the current directions of development, but they allow the extension of the scope of use of both extractive waste and products produced on the basis of gangue or coal sludge. Due to the frequent lack of the stable composition of these materials, their current properties should be assessed each time before attempting to use them. The fact that it is important to continue research to promote existing economic use and to seek new activities or methods has been concluded.