In the paper, a new model of friction coupling in rolling friction is presented. Apart from slips related to elastic and plastic deformation in the area of actual contact of two bodies, the mechanism includes also inertia forces related to tangential deformations. Research concerning a model of coupling mechanism of variable ratio friction wheels is described. The main objective or the investigation was to prove that the force acting along the contact line of friction wheels is significantly affected by the shape of the contact area which had not been taken into account in the relations applied so far. A new model of the coupling mechanism was suggested and verified experimentally.

The paper presents the influence of modification with phosphorus (CuP10) on the tribological properties of the alloy AlSi17Cu5Mg coupled

abrasively with cast-iron EN GJL-350. Tests of coefficient of friction and wear of mass were conducted on tribological tester T-01. An

important aspect in the assessment of the tribological properties is the analysis of initial material microstructure in reference to silumin which

underwent modification with phosphorus. It was found that the difference in structure of tested materials, mainly sizes of primary silicon

crystals significantly influences the tribological properties whereas the speed change of the friction knot does not have such big influence.

The article brightens scientific problem concerning the new ball coupling, which can be used in different branches of engineering. A comparative analysis of the results of research known freewheel. The design features a ball coupling on the basis of which it is easy to create a torque limiter evenly tightening bolted connections of various machines and mechanisms. Prepositional necessary analytical fallow that describe the basic values of the forces off the torque limiter, which have become a benchmark for the development of a new design, which received a patent of Ukraine for utility models. Shows a schematic design of torque limiter, which is based on the known developed ball coupling s full description of its constituent parts and principle of operation. Based design features selected design scheme, which allowed for a mathematical model for the analysis of the power unit. Analytically describes the amount of force that acts on working balls at the beginning of the release of their engagement with the groove of the driven coupling half, i.e. an analytical expression effort off the clutch. On the basis of the formulas A quantitative analysis of the impact force of the spring by the amount of torque limiter for different angles of inclination grooves of the coupling halves. Made confirmation of the classical position that the dependence of torque limiter the wire diameter of the spring is the value is not linear. On the basis of current research findings and made practical recommendations for the implementation of the results of research opportunities in industry engineering.

The study presents an attempt at increasing the effectiveness of the crushing process through the application of a new original crumbling system. In the process of crushing materials, friction is present in many crushers as extremely significant or even dominating factor. The proposed construction solution is characterized by the occurrence – always on one of the working surfaces – of the static friction factor, and thus a friction that is greater than the kinetic friction.

This paper deals with issues related to tribological processes occurring as a result of excessive wear of the surface of scraper conveyor components caused by the impact of the mined material created during drilling of development or exploitation galleries. One of the most common types of tribological wear is abrasive wear. W ear tests were carried out for hard coal – based abrasive using dry carbon abrasive and a hydrated mixture with 76 and 58% hard coal. Based on the conducted research, it was established that the effects of wear processes are associated with damage typical of wear mechanisms: micro-scratching and micro-fatigue. For the wear variant in the presence of dry coal abrasive, individual scratches caused by the abrasive grains were observed on the surface of the samples. The main reason for this type of damage was the aggregation of quartz, which is one of the basic components of the mineral substance present in the tested hard coal. When hydrated carbon mixtures were used as an abrasive, the surface of the samples also displayed scratches characteristic of the aggregate quartz. A small part of the carbon abrasive was pressed into the scratches. Under the influence of the wear caused by friction, small depressions were also formed, where coal penetrated. The effect of coal pressing into micro-scratches is related to its plastic properties. T ests of the abrasive conducted after the conclusion of wear tests have shown that under the influence of the local increase in temperature and pressure, the hard coal contained in the abrasive can undergo transformations. In the abrasive transformed under friction, small, but measurable changes in the content of the C element in relation to the initial hard coal sample were exhibited.

The broad range applications of Ultra-Fine Grained metals is substantially limited by the lack of a welding method that allows them to be joined without losing the strong refinement of structure. From this point of view, the solid state welding processes are privileged. Friction welding tests were carried out on UFG 316L stainless steel. A joining process at high temperature activates the recrystallization, therefore the friction welding parameters were selected according to the criterion of the lowest degree of weakness due to recrystallization in the heat affected zone. In order to characterize the structure of basic material and selected areas of the obtained joint, were performed SEM, TEM and metallographic examinations in terms of hardness and range of softening of the material and tensile test. Despite the short time and relatively low welding temperature, results of the test by scanning electron microscopy and transmission electron microscopy confirmed the loss of the primary ultrafine structure in the Heat Affected Zone of welded joint.

The aim of the study was to analyse mechanical properties and microstructure of joints obtained using friction stir welding (FSW) technology. The focus of the study was on overlap linear FSW joints made of 1.4541 DIN 17441 steel sheets with thickness of 1.2 mm. Tools used during friction stir welding of steel joints were made of W-Re alloy. The joints were subjected to visual inspection and their load bearing capacity was evaluated by means of the tensile strength test with analysis of joint breaking mechanism. Furthermore, the joints were also tested during metallographic examinations. The analysis performed in the study revealed that all the samples of the FSW joints were broken outside the joint area in the base material of the upper sheet metal, which confirms its high tensile strength. Mean load capacity of the joints was 15.8 kN. Macroscopic and microscopic examinations of the joints did not reveal significant defects on the joint surface and in the cross-sections.

In order to provide sufficient cooling capacity for working and heading faces of the coal mine, chilled water is often transported a long distance along pipelines in deep mine, which inevitably results in its temperature rising owing to heat transfer through pipe wall and the friction heat for flow resistance. Through theoretical models for temperature increasing of the chilled water were built. It is pointed out that the temperature rising of the chilled water should be considered as a result of the synergy effects of the heat transfer and the friction heat, but theoretical analysis shows that within engineering permitting error range, the temperature increasing can be regarded as the sum caused by heat transfer and fraction heat respectively, and the calculation is simplified. The calculation analysis of the above two methods was made by taking two type of pipe whose diameters are De273 × 7 mm and De377 × 10 mm, with 15 km length in coal mine as an example, which shows that the error between the two methods is not over 0.04°C within the allowable error range. Aims at the commonly used chilled water diameter pipe, it is proposed that if the specific frictional head loss is limited between 100 Pa/m and 400 Pa/m, the proportion of the frictional temperature rising is about 24%~81% of the total, and it will increase with high flow velocity and the thin of the pipe. As a result, the friction temperature rising must not be ignored and should be paid enough attention in calculation of the chilled water temperature rising along pipe.

The effects of friction were observed in electric guitar strings passing over an electric guitar saddle. The effects of changing the ratio of the diameter of the winding to the diameter of the core of the string, the angle through which the string is bent, and the length on either side of the saddle were measured. Relative tensions were deduced by plucking and measuring the frequencies of vibration of the two portions of string. Coefficients of friction consistent with the capstan equation were calculated and were found to be lower than 0.26 for wound strings (nickel plated steel windings on steel cores) and lower than 0.17 for unwound (tin plated steel) strings. The largest values of friction were associated with strings of narrower windings and wider cores and this may be due to the uneven nature of the contact between the string and saddle for wound strings or due the surface of the windings deforming more, encouraging fresh (and therefore higher friction) metal to metal contact. It is advised to apply lubrication under the saddle to string contact point after first bringing the string up to pitch rather than before in order to prevent this fresh metal to metal contact.

In this investigation, Copper Matrix Surface Composites (CMSCs) were reinforced with various ceramic particles like Aluminum Nitrate (AlN), Titanium diboride (TiB2), and Rice Husk Ash (RHA) are used to increase the metallurgical and mechanical properties by Friction Stir Processing (FSP). The Design of the Experiment (DOE) Taguchi L9 orthogonal array method was used. The process parameters considered were groove width and various types of reinforcement particles. The fabrication of CMSCs was achieved by using optimized process parameters, such as the tool transverse speed of 40 mm/min, rotational tool speed of 1000 rpm, and an axial load of 10 kN with one pass. The influence of FSP process parameters on CMSCs in the stir zone is observed through Optical Microscope (OM), Field Emission Scanning Electron Microscope (FESEM), and Transmission Electron Microscope (TEM). Mechanical properties such as microhardness and wear rate are studied and compared. It reveals that good interfacial bonding was produced between ceramic particles in CMSCs. TiB2 reinforced with copper matrix surface composites enhance microhardness and had a lesser wear rate.

One of important resistance parameters introduced into engineering calculations for selection of materials and evaluation of their operating properties is material crack resistance. Contrary to the stationary fracture toughness K1c, J," the dynamic fracture toughness K,d, J,d, ~ is also an important parameter. In this paper, the authors have evaluated the relation between the parameters of the dynamical fractures toughness and the structure as well as impact resistance in chosen frictionally welded joints. The above-mentioned joints are made of the following steel parts: N9E-45, 18G2A-St3S, St3S-45, 40H-45, 18G2A-40H. In this experiment, the instrumented bending impact test was used.

This paper presents a vibration analysis of a multi-link surgical micromanipulator joint, based on its detailed mathematical model. The manipulator’s prototype contains 6 links with the diameter of 8-10 [mm] and with the length of the modules of about 130 [mm]. It is driven by brushless servomotors with worm and planetary gears, for which the total transmission ratio is above 1/10000. Regarding the low efficiency of micro-robot drive systems and its vibrations, a reliable joint model and its performance is crucial for the development of a high-precision control system. To achieve the required accuracy, modelling framework has been enriched with an advanced model of friction. Simulation results are presented and discussed.

The paper discusses thermodynamic phenomena accompanying the flow of gas in a slotted seal. The analysis of the gas flow has been described based on an irreversible adiabatic transformation. A model based on the equation of total enthalpy balance has been proposed. The iterative process of the model aims at obtaining such a gas temperature distribution that will fulfill the continuity equation. The model allows for dissipation of the kinetic energy into friction heat by making use of the Blasius equation to determine the friction coefficient. Within the works, experimental research has been performed of the gas flow in a slotted seal of slot height 2 mm. Based on the experimental data, the equation of local friction coefficient was modified with a correction parameter. This parameter was described with the function of pressure ratio to obtain a mass flow of the value from the experiment. The reason for taking up of this problem is the absence of high accuracy models for calculating the gas flow in slotted seals. The proposed model allows an accurate determination of the mass flow in a slotted seal based on the geometry and gas initial and final parameters.

Aluminium metal matrix composites (AMMCs) are the fastest developing materials for structural applications. Friction Stir Processing (FSP) has evolved as a promising surface composite fabrication technique mainly because it is an eco-friendly and solid-state process. A spurt in the interest of research community and a resulting huge research output makes it difficult to find relevant information to further the research with objectivity. To facilitate this, the present article addresses the current state of the art and development in surface metal matrix fabrication through FSP with a specific focus on ex-situ routes. The available literature has been carefully read and categorized to present effects of particle size, morphology and elemental composition. The effect of various reinforcements on development of different functional characteristics is also discussed. Effect of main FSP parameters on various responses is presented with objectivity. Based on the studied literature concluding summary is presented in a manner in which the literature becomes useful to the researchers working on this important technology.

In order for the working status of the aluminum alloyed hydraulic valve body to be controlled in actual conditions, a new friction and wear

design device was designed for the cast iron and aluminum alloyed valve bodies comparison under the same conditions. The results

displayed that: (1) The oil leakage of the aluminum alloyed hydraulic valve body was higher than the corresponding oil leakage of the iron

body during the initial running stage. Besides during a later running stage, the oil leakage of the aluminum alloyed body was lower than

corresponding oil leakage of the iron body; (2) The actual oil leakage of different materials consisted of two parts: the foundation leakage

that was the leakage of the valve without wear and wear leakage that was caused by the worn valve body; (3) The aluminum alloyed valve

could rely on the dust filling furrow and melting mechanism that led the body surface to retain dynamic balance, resulting in the valve

leakage preservation at a low level. The aluminum alloy modified valve body can meet the requirements of hydraulic leakage under

pressure, possibly constituting this alloy suitable for hydraulic valve body manufacturing.

The friction and wear properties of 201HT aluminum alloys and the corresponding competitive coupons were tested on an electrohydraulic

servo face friction and wear testing machine (MM-U10G). The microstructures of the competitive coupons were investigated by

scanning electron microscopy (SEM) and consequently the corresponding friction and wear mechanisms were studied. The results

demonstrated that: (1) the best competitive material of friction and wear performance of the 201HT was the 201HTC. (2) the 201HTC

modified by carbon following the initial mill for oil storage of the micro-groove to be produced, increased the corresponding lubrication

performance reduced the friction coefficient and wear rate effectively. (3) the 201HT-201HTC could obtain both better friction and wear

mainly due to the initial process of grinding following the 201HT plastic deformation occurred in the surface and the formation of a series

of re-melting welding points, whereas the 201HT material hardness would be similar to the 201HTC material hardness, which led into the

competitive material friction and wear performance improvement.

Emergence of new designs for internal combustion engines resulted in a necessity to search for new materials which will rise to excessive technological requirements under operating conditions of modern internal combustion engines of up to 150 kW. Focusing only on material properties, theoretically existing alloys should meet presents requirements. More importantly, existing materials are well fitted to the entire crank-piston system. Thus, there is a need for a more thorough examination of these materials. The paper presents studies on determination of coefficient of friction μ and wear for the A390.0 alloy modified with AlTi5B master alloy combined with EN GJL-350 cast iron. The characteristics of a T-11 tribological tester (pin on disc) used for the tests, as well as the methodology of the tribological tests, were described. Also, the analysis of the surface distribution of elements for the pin and the disc was presented. The studies were realized in order to find whether the analyzed alloy meets the excessive requirements for the materials intended for pistons of modern internal combustion engines. The results show that the A390.0 alloy can only be applied to a load of 1.4 MPa. Above this value was observed destructive wear, which results in the inability to use it in modern internal combustion engines.

The results of experimental study of solid state joining of tungsten heavy alloy (THA) with AlMg3Mn alloy are presented. The aim of

these investigations was to study the mechanism of joining two extremely different materials used for military applications. The

continuous rotary friction welding method was used in the experiment. The parameters of friction welding process i.e. friction load and

friction time in whole studies were changed in the range 10 to 30kN and 0,5 to 10s respectively while forging load and time were constant

and equals 50kN and 5s. The results presented here concerns only a small part whole studies which were described elsewhere. These are

focused on the mechanism of joining which can be adhesive or diffusion controlled. The experiment included macro- and microstructure

observations which were supplemented with SEM investigations. The goal of the last one was to reveal the character of fracture surface

after tensile test and to looking for anticipated diffusion of aluminum into THA matrix. The results showed that joining of THA with

AlMg2Mn alloy has mainly adhesive character, although the diffusion cannot be excluded.

The AlMg10 aluminum alloy reinforced with SiC particles was subjected to friction stir processing (FSP). The composite was made by mechanical mixing and gravity casting. The mass fraction of SiC particles in the composite was about 10%. Evaluation of the effects of FSP treatment was performed by means of light microscopy, scanning electron microscopy, EDS and hardness measurement. It was found that the inhomogeneous distribution of SiC particles and their agglomeration, which were observable in the cast composite, were completely eliminated after FSP modification. The treatment was also accompanied by homogenisation of the material in the mixing zone as well as fragmentation of both the matrix grain of the composite and SiC particles. In the case of SiC particles, a change in their shape was also observed. In the as-cast composite, particles with dimensions from 30 to 60 µm and a sharp-edged polyhedral shape prevailed, while in the material subjected to friction treatment, particles with dimensions from 20 to 40 µm and a more equiangular shape prevailed. Pores and other material discontinuities occurring frequently in the as-cast composite were completely eliminated after friction modification. The recorded changes in the microstructure of the material were accompanied by an increase in the hardness of the composite by nearly 35%. The conducted investigations have shown that FSP modification of the AlMg10/SiC composite made by the casting method leads to favorable microstructural changes in the surface layer and may be an alternative solution to other methods and technologies used in surface engineering.

Welding strength is very important in safe use of polypropylene sheets. The determination of welding parameters and design of the welding tool has an impact on the weld strength. The welding parameters can be determined experimentally. In this study, Charpy impact test is used to determine suitable welding parameters in welding of polypropylene sheets with FSW method. At the same time, the weld zone microstructure is examined and Shore hardness measurements are made. The impact tests were performed on samples cut from the welded sheets. The impact tests values and hardness values were presented graphically. According to the test results, some welded parts behaved similar to the matrix material. In some welding parameters, Charpy impact test values were obtained close to values of the main materials. The suitable welding parameters were determined for polypropylene sheets welding.

This work presents a numerical simulation of aviation structure joined by friction stir welding, FSW, process. The numerical simulation of aviation structure joined by FSW was created. The simulation uses thermomechanical coupled formulation. Th model required creation of finite elements representing sheets, stiffeners and welds, definition of material models and boundary conditions. The thermal model took into account heat conduction and convection assigned to appropriate elements of the structure. Time functions were applied to the description of a heat source movement. The numerical model included the stage of welding and the stage of releasing clamps. The output of the simulation are residual stresses and deformations occurring in the panel. Parameters of the global model (the panel model) were selected based on the local model (the single joint model), the experimental verification of the local model using the single joint and the geometry of the panel joints.

Aluminum 6082-T6 panels were joined by friction stir welding utilizing a bobbin tool. A thermal simulation of the process was developed based upon machine torque and the temperature dependent yield stress utilizing a slip factor and an assumed coefficient of friction. The torque-based approach was compared to another simulation established on the shear layer methodology (SLM), which does not require the slip factor or coefficient of friction as model inputs. The SLM simulation, however, only models heat generation from the leading edges of the tool. Ultimately, the two approaches yielded matching temperature predictions as both methodologies predicted the same overall total heat generation from the tool. A modified shear layer approach is proposed that adopts the flexibility and convenience of the shear layer method, yet models heat generation from all tool/workpiece interfaces.

Considering the developing role of the friction stir welding in manufacturing industry, a complete study on the process is necessary. Studies on each stage of the process in particular, provide a better understanding of friction stir welding, and specially friction stir spot welding. In this study, plunge stage has been studied by experimental methods for investigating the temperature distribution around the tool during the plunge stage and microstructure changes of the workpiece. Experiments were performed on aluminium 7050 plates with coincident measurement of temperature. In the study, the tool which has a triangle pin is used. The results of this study are used as initial conditions for theoretical analysis of welding process. The results show that the temperature distribution around the tool is quite asymmetric. The asymmetric distribution of temperature is due to nonuniform load distribution underneath the tool and tilt angle of it. The temperatures of the points behind the tool are higher compared with points located forward the tool. Microstructural studies showed that four regions with different microstructures are formed around the tool during the process. These areas were separated based on differences in grain size and elongations. Grains near the tool are elongated in a particular direction that show the material flow direction.