The welding of nuclear grade P91 and P92 steel plate of thickness 5.2 mm were performed using the autogenous tungsten

inert gas (TIG) welding process. The welded joint of P91 and P92 steel plate were subjected to the varying post weld heat-treatment

(PWHT) including the post weld heat treatment (PWHT) and re-austenitizing based tempering (PWNT). A comparative study was

performed related to the microstructure evolution in fusion zone (FZ) of both the welded joint using the scanning electron microscope

and optical microscope in a different condition of heat treatment. The hardness test of the FZ for both joints was also conducted in

a different condition of heat treatment. P92 steel welded joint have observed the higher tendency of the δ ferrite formation that led

to the great variation in hardness of the P92 FZ. The homogeneous microstructure (absence of δ ferrite) and acceptable hardness

was observed after the PWNT treatment for both the welded joint.

Vacoflux-49 (Fe-49% Co-49% V-2%) is used in torque, sonar and gyroscopic sensors applications due to excellent magnetic properties (high saturation magnetisation, low coercivity and high Curie temperature). In this study, the shape, size and characteristics of different thermal zones and the microstructural evolution during electron beam melting and welding of Vacoflux-49 material are studied. The experimental studies on melting have been carried out with under-focussed, focussed and over focussed electron beam. In the case of the under-focussed and over-focused beam, no evaporated zone is found. In the case of focussed beam, a shallow conical-shaped evaporated zone, a choked funnel-shaped fusion zone, a conical shaped partially melted zone and the heat-affected zone are observed. The solidified melt pool in terms of shape, size and microstructure of different zones are investigated for the focussed beam. The grains in the fusion zone appear wavy having crest and trough. The fusion zone microstructure also shows the formation of solidification rings. From the electron beam welding experiments performed for joining two Vacoflux-49 plates (continuous welding), it is found that the weldment shape is similar to the spot melting and re-solidification experiments. The grain growth in different zones in the welding sample is also examined.