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Number of results: 19
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Abstract

The authors presented problems related to utilization of exhaust gases of the gas turbine unit for production of electricity in an Organic Rankine Cycle (ORC) power plant. The study shows that the thermal coupling of ORC cycle with a gas turbine unit improves the efficiency of the system. The undertaken analysis concerned four the so called "dry" organic fluids: benzene, cyclohexane, decane and toluene. The paper also presents the way how to improve thermal efficiency of Clausius-Rankine cycle in ORC power plant. This method depends on applying heat regeneration in ORC cycle, which involves pre-heating the organic fluid via vapour leaving the ORC turbine. As calculations showed this solution allows to considerably raise the thermal efficiency of Clausius-Rankine cycle.

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Authors and Affiliations

Sławomir Wiśniewski
Aleksandra Borsukiewicz-Gozdur
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Abstract

The present paper describes a cycle, which may be applied in sewage treatment plants as a system to convert biological waste into process heat and electricity. In sludge stabilization processes anaerobic fermentation acts as the source of methane, which can be used then to generate heat and electric current in gas turbines. Products of high-temperature oxidation can be utilized in organic Rankine cycles to generate electric power. Waste heat is used for heating the fermenting biomass. Energy balance equations mentioned in the thesis: organic Rankine cycle, regenerative gas turbine engine, anaerobic sludge stabilization system.

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Authors and Affiliations

Robert Matysko
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Abstract

In the paper a calculation methodology of isentropic efficiency of a compressor and turbine in a gas turbine installation on the basis of polytropic efficiency characteristics is presented. A gas turbine model is developed into software for power plant simulation. There are shown the calculation algorithms based on iterative model for isentropic efficiency of the compressor and for isentropic efficiency of the turbine based on the turbine inlet temperature. The isentropic efficiency characteristics of the compressor and the turbine are developed by means of the above mentioned algorithms. The gas turbine development for the high compressor ratios was the main driving force for this analysis. The obtained gas turbine electric efficiency characteristics show that an increase of pressure ratio above 50 is not justified due to the slight increase in the efficiency with a significant increase of turbine inlet combustor outlet and temperature.

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Authors and Affiliations

Janusz Kotowicz
Marcin Job
Mateusz Brzęczek
Krzysztof Nawrat
Janusz Mędrych
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Abstract

Paper presents the concept of energy storage system based on power-to-gas-to-power (P2G2P) technology. The system consists of a gas turbine co-firing hydrogen, which is supplied from a distributed electrolysis installations, powered by the wind farms located a short distance from the potential construction site of the gas turbine. In the paper the location of this type of investment was selected. As part of the analyses, the area of wind farms covered by the storage system and the share of the electricity production which is subjected storage has been changed. The dependence of the changed quantities on the potential of the hydrogen production and the operating time of the gas turbine was analyzed. Additionally, preliminary economic analyses of the proposed energy storage system were carried out.

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Authors and Affiliations

Janusz Kotowicz
Łukasz Bartela
Klaudia Dubiel-Jurgaś
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Abstract

This paper presents a gas turbine combined cycle plant with oxy-combustion and carbon dioxide capture. A gas turbine part of the unit with the operating parameters is presented. The methodology and results of optimization by the means of a genetic algorithm for the steam parts in three variants of the plant are shown. The variants of the plant differ by the heat recovery steam generator (HRSG) construction: the singlepressure HRSG (1P), the double-pressure HRSG with reheating (2PR), and the triple-pressure HRSG with reheating (3PR). For obtained results in all variants an economic evaluation was performed. The break-even prices of electricity were determined and the sensitivity analysis to the most significant economic factors were performed.

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Authors and Affiliations

Janusz Kotowicz
Marcin Job
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Abstract

A thermodynamic and economic analysis of a GT10 gas turbine integrated with the air bottoming cycle is presented. The results are compared to commercially available combined cycle power plants based on the same gas turbine. The systems under analysis have a better chance of competing with steam bottoming cycle configurations in a small range of the power output capacity. The aim of the calculations is to determine the final cost of electricity generated by the gas turbine air bottoming cycle based on a 25 MW GT10 gas turbine with the exhaust gas mass flow rate of about 80 kg/s. The article shows the results of thermodynamic optimization of the selection of the technological structure of gas turbine air bottoming cycle and of a comparative economic analysis. Quantities are determined that have a decisive impact on the considered units profitability and competitiveness compared to the popular technology based on the steam bottoming cycle. The ultimate quantity that can be compared in the calculations is the cost of 1 MWh of electricity. It should be noted that the systems analyzed herein are power plants where electricity is the only generated product. The performed calculations do not take account of any other (potential) revenues from the sale of energy origin certificates.
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Authors and Affiliations

Sebastian Lepszy
Daniel Czaja
Tadeusz Chmielnak
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Abstract

A gas turbine air bottoming cycle consists of a gas turbine unit and the air turbine part. The air part includes a compressor, air expander and air heat exchanger. The air heat exchanger couples the gas turbine to the air cycle. Due to the low specific heat of air and of the gas turbine exhaust gases, the air heat exchanger features a considerable size. The bigger the air heat exchanger, the higher its effectiveness, which results in the improvement of the efficiency of the gas turbine air bottoming cycle. On the other hand, a device with large dimensions weighs more, which may limit its use in specific locations, such as oil platforms. The thermodynamic calculations of the air heat exchanger and a preliminary selection of the device are presented. The installation used in the calculation process is a plate heat exchanger, which is characterized by a smaller size and lower values of the pressure drop compared to the shell and tube heat exchanger. Structurally, this type of the heat exchanger is quite similar to the gas turbine regenerator. The method on which the calculation procedure may be based for real installations is also presented, which have to satisfy the economic criteria of financial profitability and cost-effectiveness apart from the thermodynamic criteria.

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Authors and Affiliations

Tadeusz Chmielniak
Sebastian Lepszy
Daniel Czaja
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Abstract

Liquefied natural gas (LNG) is transported by the sea-ships with relatively low pressure (0.13–0.14 MPa) and very low temperature (about 100 K) in cryo-containers. Liquid phase, and the low temperature of the medium is connected with its high exergy. LNG receives this exergy during the liquefaction and is related with energy consumption in this process. When the LNG is evaporated in atmospheric regasifiers (what takes place in many on-shore terminals as well as in local regasifier stations) the cryogenic exergy is totally lost. fortunately, there are a lot of installations dedicated for exergy recovery during LNG regasification. These are mainly used for the production of electricity, but there are also rare examples of utilization of the LNG cryogenic exergy for other tasks, for example it is utilized in the fruit lyophilization process. In the paper installations based on the Brayton cycle gas turbine are investigated, in the form of systems with inlet air cooling, liquid phase injection, exhaust gas based LNG evaporation and mirror gas turbine systems. The mirror gas turbine system are found most exegetically effective, while the exhaust gas heated systems the most practical in terms of own LNG consumption.
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Bibliography

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Authors and Affiliations

Ireneusz Szczygieł
1
Bartłomiej Paweł Rutczyk
1

  1. Silesian University of Technology Institute of Thermal Technology, Konarskiego 22, 44-100 Gliwice, Poland
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Abstract

The Bulletin of the Polish Academy of Sciences: Technical Sciences (Bull.Pol. Ac.: Tech.) is published bimonthly by the Division IV Engineering Sciences of the Polish Academy of Sciences, since the beginning of the existence of the PAS in 1952. The journal is peer‐reviewed and is published both in printed and electronic form. It is established for the publication of original high quality papers from multidisciplinary Engineering sciences with the following topics preferred: Artificial and Computational Intelligence, Biomedical Engineering and Biotechnology, Civil Engineering, Control, Informatics and Robotics, Electronics, Telecommunication and Optoelectronics, Mechanical and Aeronautical Engineering, Thermodynamics, Material Science and Nanotechnology, Power Systems and Power Electronics.

Journal Metrics: JCR Impact Factor 2018: 1.361, 5 Year Impact Factor: 1.323, SCImago Journal Rank (SJR) 2017: 0.319, Source Normalized Impact per Paper (SNIP) 2017: 1.005, CiteScore 2017: 1.27, The Polish Ministry of Science and Higher Education 2017: 25 points.

Abbreviations/Acronym: Journal citation: Bull. Pol. Ac.: Tech., ISO: Bull. Pol. Acad. Sci.-Tech. Sci., JCR Abbrev: B POL ACAD SCI-TECH Acronym in the Editorial System: BPASTS.

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Authors and Affiliations

Abdulrahman Almutairi
Hamad Alhajeri
Abdulrahman Alenezi
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Abstract

The paper presents the structure and parameters of advanced zero emission power plant (AZEP). This concept is based on the replacement of the combustion chamber in a gas turbine by the membrane reactor. The reactor has three basic functions: (i) oxygen separation from the air through the membrane, (ii) combustion of the fuel, and (iii) heat transfer to heat the oxygen-depleted air. In the discussed unit hot depleted air is expanded in a turbine and further feeds a bottoming steam cycle (BSC) through the main heat recovery steam generator (HRSG). Flue gas leaving the membrane reactor feeds the second HRSG. The flue gas consist mainly of CO2and water vapor, thus, CO2separation involves only the flue gas drying. Results of the thermodynamic analysis of described power plant are presented.

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Authors and Affiliations

Janusz Kotowicz
Marcin Job
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Abstract

This paper presents the results of experimental research on heat transfer distribution under the impinging jets at high jet velocity on curved surfaces. The air jets flow out from the common pipe and impinge on a surface which is cooled by them, in this way all together create a model of external cooling system of low pressure gas turbine casing. Preliminary measurement results from the flat plate case were compared with the results from the curved surface case. Surface modification presented in this paper relied on geometry change of flat surface to the form of a ‘bump’. The special system of pivoted mirrors was implemented during the measurements to capture the heat exchange on curved surfaces of the bump. The higher values of mean heat transfer coefficient were observed for all flow cases with a bump in relation to the reference flow case with a flat plate.
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Authors and Affiliations

Marcin Kurowski
1

  1. Institute of Fluid Flow Machinery, Polish Academy of Sciences, Fiszera 14, 80-231 Gdansk, Poland
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Abstract

Systematic attempts to maximise the efficiency of gas turbine units are achieved, among other possibilities, by increasing the temperature at the inlet to the expansion section. This requires additional technological solutions in advanced systems for cooling the blade rows with air extracted from the compressor section. This paper introduces a new mathematical model describing the expansion process of the working medium in the turbine stage with air film cooling. The model includes temperature and pressure losses caused by the mixing of cooling air in the path of hot exhaust gases. The improvement of the accuracy of the expansion process mathematical description, compared with the currently used models, is achieved by introducing an additional empirical coefficient estimating the distribution of the cooling air along the profile of the turbine blade. The new approach to determine the theoretical power of a cooled turbine stage is also presented. The model is based on the application of three conservation laws: mass, energy and momentum. The advantage of the proposed approach is the inclusion of variable thermodynamic parameters of the cooling medium. The results were compared with the simplified models used in the literature: separate Hartsel expansion, mainstream pressure, weighted-average pressure and fully reversible. The proposed model for expansion and the determination of theoretical power allows for accurate modelling of the performance of a cooled turbine stage under varying conditions.
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Authors and Affiliations

Paweł Trawiński
1

  1. Institute of Heat Engineering, Warsaw University of Technology, Nowowiejska 21/25, 00-665, Warsaw, Poland
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Abstract

One of the problems in Russia Power Sector strategy until 2035 is the technologies development for mitigation of harmful emissions by the heat and power production industry. This goal may be reached by the transition to environmentally friendly generation units such as oxy-fuel combustion power cycles that burn organic fuels in pure oxygen. This paper provides the results of research on one of the most efficient oxy-fuel combustion power cycle, which was modified by the usage of nitrogen for turbine cooling. The computer simulation and parametric optimization approaches are described in detail. The net efficiency of the oxy-fuel combustion power cycle in relationship to the carbon dioxide turbine exhaust pressure is shown. Moreover, the influence of the regenerator scheme and modeling parameters on heat performance is obtained. Particularly, it was found that the transition to a scheme with five two-threaded heat exchangers decrease cycle efficiency by 4.2% compare to a scheme with a multi-stream regenerator.

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Authors and Affiliations

Vladimir Kindra
Andrey Rogalev
Olga Vladimirovna Zlyvko
Alexey Zonov
Matvey Smirnov
Ilya Kaplanovich
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Abstract

The installations of CO2 capture from flue gases using chemical absorption require a supply of large amounts of heat into the system. The most common heating medium is steam extracted from the cycle, which results in a decrease in the power unit efficiency. The use of heat needed for the desorption process from another source could be an option for this configuration. The paper presents an application of gas-air systems for the generation of extra amounts of energy and heat. Gas-air systems, referred to as the air bottoming cycle (ABC), are composed of a gas turbine powered by natural gas, air compressor and air turbine coupled to the system by means of a heat exchanger. Example configurations of gas-air systems are presented. The efficiency and power values, as well as heat fluxes of the systems under consideration are determined. For comparison purposes, the results of modelling a system consisting of a gas turbine and a regenerative exchanger are presented.
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Authors and Affiliations

Sebastian Lepszy
Tadeusz Chmielniak
Daniel Czaja
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Abstract

Indirectly or externally fired gas turbines (IFGT or EFGT) are interesting technologies under development for small and medium scale combined heat and power (CHP) supplies in combination with micro gas turbine technologies. The emphasis is primarily on the utilization of the waste heat from the turbine in a recuperative process and the possibility of burning biomass even "dirty" fuel by employing a high temperature heat exchanger (HTHE) to avoid the combustion gases passing through the turbine. In this paper, finite time thermodynamics is employed in the performance analysis of a class of irreversible closed IFGT cycles coupled to variable temperature heat reservoirs. Based on the derived analytical formulae for the dimensionless power output and efficiency, the efficiency optimization is performed in two aspects. The first is to search the optimum heat conductance distribution corresponding to the efficiency optimization among the hot- and cold-side of the heat reservoirs and the high temperature heat exchangers for a fixed total heat exchanger inventory. The second is to search the optimum thermal capacitance rate matching corresponding to the maximum efficiency between the working fluid and the high-temperature heat reservoir for a fixed ratio of the thermal capacitance rates of the two heat reservoirs. The influences of some design parameters on the optimum heat conductance distribution, the optimum thermal capacitance rate matching and the maximum power output, which include the inlet temperature ratio of the two heat reservoirs, the efficiencies of the compressor and the gas turbine, and the total pressure recovery coefficient, are provided by numerical examples. The power plant configuration under optimized operation condition leads to a smaller size, including the compressor, turbine, two heat reservoirs and the HTHE.

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Authors and Affiliations

Zheshu Ma
Jieer Wu
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Abstract

A transition fuel on the path from coal to hydrogen.
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Authors and Affiliations

Janusz Lewandowski
1

  1. Warsaw University of Technology, Poland
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Abstract

In response to the problems of high-temperature gas intrusion and ablation in the expansion slit between ceramic tiles under complex flow conditions in the floating-wall combustion chamber, as well as the issue of hooks exceeding their service temperature, numerical simulations and analysis were conducted for this paper. The study revealed the mechanisms of gas intrusion and sealing and proposed two evaluation metrics for evaluating the cooling effect: the maximum temperature of the hook and the proportion of high-temperature area on the sidewall of the tile. Furthermore, the CRITIC weighting method was used to analyze the weight of these metrics. Based on this, the spacing, radius, and length effects on sealing and cooling effectiveness were studied, and multi-parameter calculations and optimization were performed. The results showed that the degree of gas intrusion in the transverse slit was significantly higher than that in the longitudinal slit. In addition, the sealing method of the jet impingement could effectively cool the downstream of both the transverse and longitudinal slit. The spacing of the jet impingement holes had the greatest impact on the cooling effect, followed by the radius and length. Finally, when the spacing of the holes is 10 mm, the length is 18.125 mm, and the radius is 1.6 mm, the cooling effect is optimal, with the proportion of high-temperature area on the side wall of the tile being 20.86% and the highest temperature of the hook reaching 836.02 K.
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Authors and Affiliations

Hong Shi
1
ORCID: ORCID
Rui Wang
1
ORCID: ORCID
Mingmin Chen
2
Jiao Wang
1
Jie Yuan
3
Qianwei Zhang
1
Kaijie Yang
3

  1. College of Energy & Power Engineering, Jiangsu University of Science and Technology, China
  2. College of Power and Energy Engineering, Harbin Engineering University, China
  3. College of Aerospace Engineering, Nanjing University of Aeronautics and Astronautics, China
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Abstract

The current practice of reconstruction of oxidized turbine parts (due to hot corrosion) using arc welding methods facilitates restoration of the nominal shapes and dimensions, as well as other attributes and features. Intense development of 3D additive methods and techniques contributes to the repair/modification of different parts including gas turbine (GT) hardware. The article proves the viability of the concept of using a robotized additive arc welding metal active gas (MAG) process to repair and modify gas turbine diaphragms using different filler materials from the substrate. The industrialized robotic additive process (hybrid repair) shows that very good results were achieved if the diaphragm is cast of nickel-iron and the filler material for welding the passes is austenitic stainless steel (for instance 308 LSi). This is one of the novelties introduced to the repair process that was granted a patent (US11148235B2) and is already implemented in General Electric Service Centers.
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Authors and Affiliations

Piotr Steckowicz
1
ORCID: ORCID
Paweł Pyrzanowski
2
ORCID: ORCID
Efe Bulut
3

  1. GE Power Sp. z o.o. – Oddział Engineering Innovation Center w Warszawie, Al. Krakowska 110/114, 02-256 Warsaw, Poland
  2. Warsaw University of Technology, Institute of Aeronautics and Applied Mechanics, ul. Nowowiejska 24, 00-665 Warsaw, Poland
  3. GE Marmara Technology Center Müh. Hiz. Ltd. Sti. Tubitak-Mam Teknoloji Serbest Bolgesi, 41400, Gebze/Kocaeli, Turkey
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Abstract

In the paper the results of analysis of an integrated gasification combined cycle IGCC polygeneration system, of which the task is to produce both electricity and synthesis gas, are shown. Assuming the structure of the system and the power rating of a combined cycle, the consumption of the synthesis gas for chemical production makes it necessary to supplement the lack of synthesis gas used for electricity production with the natural gas. As a result a change of the composition of the fuel gas supplied to the gas turbine occurs. In the paper the influence of the change of gas composition on the gas turbine characteristics is shown. In the calculations of the gas turbine the own computational algorithm was used. During the study the influence of the change of composition of gaseous fuel on the characteristic quantities was examined. The calculations were realized for different cases of cooling of the gas turbine expander’s blades (constant cooling air mass flow, constant cooling air index, constant temperature of blade material). Subsequently, the influence of the degree of integration of the gas turbine with the air separation unit on the main characteristics was analyzed.

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Authors and Affiliations

Łukasz Bartela
Janusz Kotowicz

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