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Abstract

Generally, the temperature of flue gases at the furnace outlet is not measured. Therefore, a special computation procedure is needed to determine it. This paper presents a method for coordination of the numerical model of a pulverised fuel boiler furnace chamber with the measuring data in a situation when CFD calculations are made in regard to the furnace only. This paper recommends the use of the classical 0-dimensional balance model of a boiler, based on the use of measuring data. The average temperature of flue gases at the furnace outlet tk" obtained using the model may be considered as highly reliable. The numerical model has to show the same value of tk" . This paper presents calculations for WR-40 boiler. The CFD model was matched to the 0-dimensional tk" value by means of a selection of the furnace wall emissivity. As a result of CFD modelling, the flue gas temperature and the concentration of CO, CO2, O2 and NOx were obtained at the furnace chamber outlet. The results of numerical modelling of boiler combustion based on volumetric reactions and using the Finite-Rate/Eddy-Dissipation Model are presented.

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Authors and Affiliations

Bartłomiej Hernik
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Abstract

Distribution of the exhaust gas temperature within the furnace of a grate boiler greatly depends on its operating parameters such as output. It has a considerably different character than temperature distributions in other types of boilers (with pulverised or fluidised bed), as it varies considerably across the chamber. Results presented in this paper have been obtained through research of a grate-fired hot water boiler with a nominal rating of some 30 MW. Measurements have been taken by introducing temperature sensors into prearranged openings placed in the boiler side walls. Investigation has been carried out for different output levels. Tests involved thermocouples in ceramic coating and aspirated thermocouples. The latter were used to eliminate influence of radiative heat transfer on measured results. Values obtained with both methods have been cross-checked.
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Authors and Affiliations

Piotr Krawczyk
Krzysztof Badyda
Jacek Szczygieł
Szczepan Młynarz
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Abstract

In the paper the methodology of furnace exit gas temperature calculations by using well known normative standard method CKTI is presented. There are shown changes in methodology approach for three editions of it and in additional developments. Furnace exit gas temperature for two stoker grate boilers is calculated. By using described methods, it was possible to determine their effectiveness by comparing with measurements. Knowledge of the furnace exit gas temperature allows to define the division into irradiated and convection surfaces, which has an impact on the design features of the boiler as well as its dimensions and weight.
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Bibliography

[1] Kashnikov S.P., Tsygankov V.N.: Calculation of Boiler Units. In Examples and Problems. Gosenergoizdat, Moscow 1951 (in Russian).
[2] Kuznetsov N.V., Mitor V.V., Dubovsky I.E., Karasina E.S. (Eds.): Thermal Calculation of Boiler Units. Normative Method (2nd Edn.). Energia, Moscow 1973 (in Russian).
[3] Blokh A.G.: Heat Transfer in Steam Boiler Furnaces. Energoatomizdat, Moscow 1984 (in Russian).
[4] Blokh A.G.: Heat Transfer in Steam Boiler Furnaces, Springer Verlag, 1988.
[5] Kagan G.M.: Thermal Calculation of Boilers. Normative Method (3rd Edn.). NPO CKTI, Sankt-Peterburg 1998 (in Russian).
[6] Ye Weijie, Cheng Leming (Eds.): Thermal Calculation Method for Grate-Firing and Fluidized Bed Industrial Boiler, General Methods of Calculation and Design for Industrial Boiler. Standards Press, Bejing 2003 (in Chinese).
[7] Zhang Y.: Theory and Calculation of Heat Transfer in Furnaces. Elsevier, 2016.
[8] Kamenetskii B.Ya.: Applicability of the standard method for calculating heat transfer in furnaces with stokers. Therm. Eng. 53(2006), 2, 138–142.
[9] Kamenetskii B.Ya.: Calculation of heat transfer in boiler furnaces during firing of fuel in a bed. Therm. Eng. 55(2008), 5, 442–445.
[10] EN 12952-15. Water tube boilers and auxiliary installations – Part 15: Acceptance tests.
[11] EN ISO 9001:2015. Quality management systems – Requirements.
[12] EN ISO 14001:2015. Environmental management systems. Requirements with guidance for use.
[13] PN-N-18001:2004. Occupational health and safety management systems – Requirements
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Authors and Affiliations

Łukasz Rutkowski
1
Ireneusz Szczygieł
2

  1. Boilers Manufacturer SEFAKO S.A., Przemysłowa 9, 28-340 Sedziszów, Poland
  2. Silesian University of Technology Institute of Thermal Technology, Konarskiego 22, 44-100 Gliwice, Poland
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Abstract

As part of the work, the error level of simulations of uniform optical-fibre Bragg gratings was determined using the transitionmatrixmethod. The errorswere established by comparing the transmission characteristics of the structures obtained by simulation with the corresponding characteristics arrived at experimentally. To compile these objects, elementary properties of the characteristics were specified, also affecting the applications of Bragg gratings, and compared with each other. The level of error in determining each of these features was estimated. Relationships were also found between the size of the physical properties of Bragg gratings and the level of errors obtained. Based on the findings, the correctness of the simulation of structures with the said method was verified, giving satisfying results.

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Authors and Affiliations

Piotr Stępniak
Piotr Kisała
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Abstract

This paper presents a simulation study of the simultaneous reconstruction of the non-smooth strain distribution of an optical fiber Bragg grating and its temperature, which is based on the reflection spectrum of the reflected beam of the grating. The transition matrix method was used to model the reflection spectrum of the grating, and the nonlinear Nelder- Mead optimization method was used to simultaneously reconstruct the strain distribution along the grating and its temperature. The results of simulations of simultaneous reconstruction of the strain profile and temperature indicate good accord with the strain profiles and temperature set. The reconstruction errors of the strain profiles are less than 1.2 percent and the temperature change errors are less than 0.2 percent, with a noise level of 5 percent.
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Authors and Affiliations

Małgorzata Detka
1
Cezary Kaczmarek
2

  1. Faculty of Electrical Engineering, Automatic Control and Computer Science, Kielce University of Technology, Poland
  2. Faculty of Electrical Engineering and ComputerScience, Lublin University of Technology, Poland
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Abstract

This article proposes an unequivocal method of labeling and numbering the cladding modes propagating in single-mode opticalwaveguides with tilted periodic structures. The unambiguous determination of individual propagating modes in this type of optical fiber is crucial for their use in sensory systems. The selection of the appropriate spectral range and mode determines the sensitivity and measuring range of tilted fiber Bragg grating (TFBG) sensors. The measurement methods proposed by individual research teams using TFBGs as transducers are usually based on the selection of specific modes. Unification of the labeling of modes and their numbering enables comparison of the basic metrological parameters of individual measurement methods and reproduction and verification of the proposed sensors and methods in the laboratories of other scientific and research centers.
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Authors and Affiliations

Piotr Kisała
1
Aliya Kalizhanova
2 3
Ainur Kozbakova
2
Bakhyt Yeraliyeva
4

  1. Lublin University of Technology, Nadbystrzycka 38A, 20-618 Lublin, Poland
  2. Institute of Information and Computational Technologies CS MES RK, 050010, 125 Pushkin str., Almaty,Republic of Kazakhstan
  3. Almaty University of Power Engineering and Telecommunications named after Gumarbek Daukeyev, Almaty 050010,Kazakhstan, Almaty, Shevshenko 28
  4. Taraz State University after M.Kh. Dulaty, Tole Bi St 40, Taraz, Republic of Kazachstan
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Abstract

Dynamic angle measurement (DAM) plays an important role in precision machining, aerospace, military and artificial intelligence. Because of its advantages including high sensitivity, solid state and miniaturization, fibre-optic gyroscope (FOG) has great application prospects in the field of DAM. In this paper, we propose a dynamic angle metrology method based on FOG and a rotary table to evaluate the DAMaccuracy with FOG. The system synchronously collects data from the FOG and rotary table, and analyses the DAM accuracy of the FOG for different sway conditions compared with that of the angle obtained from the rotary table. An angle encoder in the rotary table provides absolute or incremental angular displacement output with angular displacement measurement accuracy of 10′′ (0:0028◦) and angular displacement repeat positioning accuracy of 3′′ (0:00083◦), and can be used as an angle reference. The experimental results show that the DAM accuracy of the FOG is better than 0:0028◦ obtained with the angular encoder, and the absolute DAM accuracy of the FOG is better than 0:0048◦ for given conditions. At the same time, for the multi-path signal synchronization problem in the metrology field, this paper proposes a signal delay measurement method combining test and algorithm procedures, which can control a delay within 25 μs.

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Authors and Affiliations

Lei Chen
Yilan Zhou
Dengwei Zhang
Xiaowu Shu
Cheng Liu
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Abstract

In this article, we study tilted fiber Bragg gratings (TFBGs) with tilt angles of 6◦ and 8◦, their transmission spectra, and spectral parameters that have a linear dependence on the refractive index of the environment. It is shown that there can be several such characteristics, such as the minimum, width and energy of the spectrum. The linear dependence of the spectrum width on the refractive index does not depend on the tilt angle. The linear dependence of the spectrum minimum is only observed for a tilt angle of 8◦. The results of this work can be used to create a sensor system based on an optical fiber.

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Authors and Affiliations

Akmaral Tolegenova
Piotr A. Kisała
Ainur Zhetpisbayeva
Orken Mamyrbayev
Bekbolat Medetov
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Abstract

The article shows the possibility of using TFBG gratings to measure the radius of curvature of fiber bending in conditions of variable polarization of the introduced light. Most of the modern, stable light sources generate light with a high degree of polarization. Due to the spatial asymmetry, the direction of the light polarization plane affects the spectral parameters of individual modes. For this reason, in the measurement systems using TFBGs presented so far it becomes necessary to determine and control the state of light polarization directly in front of the periodic structure. The article presents the determined spectral parameters of the cladding modes which allow bending measurements regardless of the direction of polarization of the introduced light. Thanks to this, the measuring system can be constructed without providing control of the introduced light polarization angle, which makes its construction simpler. When using TFBGs with an angle of 2°, the accuracy of determining the bending radius in the range from 15 mm to 30 mm when changing the angle of the plane of polarization in the full range is 0.318 mm in the case of changes in the transmission coefficient. For changes in the wavelength of the selected cladding mode, the accuracy is 0.3203 mm, with the input light polarization being changed in the range from 0° (P type) to 90° (S type).
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Authors and Affiliations

Damian Harasim
1
Sławomir Cięszczyk
1

  1. Lublin University of Technology, Electrical and Information Technology Department, Nadbystrzycka Str. 36D, Lublin, Poland
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Abstract

The article presents an analysis of the impact of bending optical fibers with tilted Bragg gratings on their spectral parameters. This article proves that it is possible to a choose TFBG cladding mode and the optical spectrum range related to it that allows the best metrological properties to be obtained when measuring bend. The results contained in the paper explain why the minima in the spectral characteristics, corresponding only to some cladding modes, change their shape during TFBG bending, which is important for application of Bragg gratings as bending sensors. It has been presented that in the case of TFBG we are able to aggregate the knowledge obtained during experiment to the form of a physical model of the fiber bending sensor.
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Authors and Affiliations

Piotr Kisała
1

  1. Lublin University of Technology, Nadbystrzycka 38A, 20-618 Lublin, Poland
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Abstract

Austenitic Fe-Ni-Cr alloys are commonly used for the production of castings intended for high-temperature applications. One area where Fe-Ni-Cr castings are widely used is the equipment for heat treatment furnaces. Despite the good heat resistance properties of the materials used for the castings, they tend to develop cracks and deformations over time due to cyclic temperature changes experienced under high temperature operating conditions. In the case of carburizing furnace equipment, thermal stresses induced by the temperature gradient in each operating cycle on rapidly cooled elements have a significant influence on the progressive fatigue changes. In the carburized subsurface zone, also the different thermal expansion of the matrix and non-metallic precipitates plays a significant role in stress distribution. This article presents the results of analyses of thermal stresses in the surface and subsurface layer of carburized alloy during cooling, taking into account the simultaneous effect of both mentioned stress sources. The basis for the stress analyzes were the temperature distribution in the cross-section of the cooled element as a function cooling time, determined numerically using FEM. These distributions were taken as the thermal load of the element. The study presents the results of analyses on the influence of carbide concentration increase on stress distribution changes caused by the temperature gradient. The simultaneous consideration of both thermal stress sources, i.e. temperature gradient and different thermal expansions of phases, allowed for obtaining qualitatively closer results than analyzing the stress sources independently
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Bibliography

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[7] Lekakh, S. N., Buchely, M., Li, M., & Godlewski, L. (2023). Effect of Cr and Ni concentrations on resilience of cast Nb-alloyed heat resistant austenitic steels at extreme high temperatures. Materials Science and Engineering: A. 873, 145027. DOI: doi.org/10.1016/j.msea.2023.145027.
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Authors and Affiliations

A. Bajwoluk
1
ORCID: ORCID
P. Gutowski
1
ORCID: ORCID

  1. Mechanical Engineering Faculty, West Pomeranian University of Technology, Szczecin Al. Piastów 19, 70-310 Szczecin, Poland
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Abstract

In this work, an electrically tunable long-period fiber grating (LPFG) coated with liquid crystal layer (LC) is presented. As a LC layer, a prototype low-birefringence 1550A LC mixture was chosen. As a LPFG host, two types of gratings were studied: the LPFGs based on a standard telecommunication fiber, produced by an electric arc technique with a period of 222 μm, and the LPFGs based on a boron co-doped fiber written by a UV technique with a period of 226.8 μm. The relatively short period of these gratings allowed exploiting unique sensing properties of the attenuation bands associated with modes close to the turn-around point. Experiments carried out showed that for the UV-induced LPFG with a LC layer, on the powered state the attenuation band could be offset from the attenuation band measured in the unpowered state by almost 130 nm. When the arc-induced LPFG was coated with the LC, the depth of the attenuation band could be efficiently controlled by applying an external E-field. Additionally, all experimental results obtained in this work were supported by the theoretical analysis based on a model developed with Optigrating v.4.2 software.

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Authors and Affiliations

A. Czapla
W.J. Bock
T.R. Woliński
P. Mikulic
R. Dąbrowski
E. Nowinowski-Kruszelnicki
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Abstract

An adaptive and precise peak wavelength detection algorithm for fibre Bragg grating using generative adversarial network is proposed. The algorithm consists of generative model and discriminative model. The generative model generates a synthetic signal and is sampled for training using a deep neural network. The discriminative model predicts the real fibre Bragg grating signal by the calculation of the loss functions. The maxima of loss function of the discriminative signal and the minima of loss function of the generative signal are matched and the desired peak wavelength of fibre Bragg grating is determined. The proposed algorithm is verified theoretically and experimentally for a single fibre Bragg grating peak. The accuracy has been obtained as ±0.2 pm. The proposed algorithm is adaptive in the sense that any random fibre Bragg grating peak can be identified within a short wavelength range.
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Bibliography

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Authors and Affiliations

Sunil Kumar
1
ORCID: ORCID
Somnath Sengupta
1

  1. Department of Electronics and Communication Engineering, Birla Institute of Technology, Mesra, Ranchi, Jharkhand, India
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Abstract

This paper presents the implementation of a thinned fibre Bragg grating as a fuel adulteration sensor for volatile organic compounds. The proposed sensor can detect upto 10% adulteration of benzene, toluene and xylene: hydrocarbons precisely, whereas traditional methods can detect only upto 20% adulteration. The results obtained from the experiments are verified using Finite Difference Time Domain method. It is found that experimental results have very less deviation from simulation results. The proposed sensor provides us with the new possibility that may have commercial application, as well.

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Authors and Affiliations

S. Agarwal
Y.K. Prajapati
V. Mishra
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Abstract

Monitoring the stress change of bolt and knowing the anchoring condition in a reasonable and effective way, accurately, can effectively prevent tunnel accident from breaking out. The stress of rock mass around the roadway is usually transferred to the anchor rod in the form of axial load, so it is of great significance to study the axial load of the bolt. In this paper, a full size anchoring and drawing experiment system was designed and established, innovatively, which realized the pull-out test of 2.5 m prestressed end Anchorage and the full-length Anchorage by using the new resin anchorage agent under vertical and horizontal loads. Through the application of fiber Bragg grating (FBG) sensing technology to the test of full-scale anchor rod, the axial force distribution characteristics of the end Anchorage and the full-length Anchorage anchor rod were obtained under the action of pre-tightening torque and confining rock pressure. The comparison indicates that the proportion of high stress range accounts for only 17.5% and the main bearing range is near the thread end of anchor rod, the proportion of main bearing range of end Anchorage is 83.3%, and the feasibility of FBG force-measuring anchor rod is verified in the field. The research results have certain reference value.

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Authors and Affiliations

Tuo Wang
Jucai Chang
Peng Gong
ORCID: ORCID
Wenbao Shi
Ning Li
Shixing Cheng
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Abstract

The contradiction between the restriction of grating manufacturing technology and high-resolution measurement requirements has been the focus of attention. The precision requirement of angle calculation during the digital subdivision processing of a Moiré signal is focused on, the causes of errors in the solution of arcsine function are analysed, and an improved coordinate rotation digital computer (CORDIC)with double-rotation iteration is proposed by discussing the principle of the conventional CORDIC in detail herein. Because the iterative number and data width of the improved CORDIC are limited by the finite digital circuit resources and thus determine the calculation accuracy directly, subsequently the overall quantization error (OQE) of the improved CORDIC is analysed. The approximate error and rounding error of the algorithm are deduced, and the error models of iterative number and data width are established. The validity and application value of the improved CORDIC are proved through simulations and experiments involving a subdividing circuit. The corresponding relation between the approximate error, rounding error and iteration number, as well as the bit width are proved by quantization. The error of subdivision with the improved CORDIC, obtained through a calibration experiment, is within ±0.5′′ and the mean variance is 0.2′′. The results of the research can be applied directly to a digital subdivision system to guide the parameter setting in the iterative process, which is of crucial importance in the quantitative analysis of error separation and error synthesis.

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Authors and Affiliations

Weibin Zhu
Shengjin Ye
Yao Huang
ORCID: ORCID
Zi Xue
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Abstract

In this paper, based on the feasible method and sensors for the full-scale prestressed monitor, the novel optical fiber sensors and the traditional monitoring sensors will be set up into two prestressed concrete beams with the same geometrical dimensions, material properties, and construction conditions, etc. to investigate the working state of the novel sensors and obtain the evolution law of prestress loss of the prestressed feature component under the static load. The results show that the evolution law of prestress loss of the loaded beam under the condition of no damage state and initial crack is the same as the non-loaded one; however, the prestress loss increases with the increase of time under the situation with the limit crack. The total loss of the prestressed beam with the limit crack is 36.4% without damage. The prestress loss of the prestressed beam under the static load increase with the development of the crack (injury).
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Authors and Affiliations

Jinbo Wang
1
ORCID: ORCID
Guodong Li
1
ORCID: ORCID
Chunguang Lan
2
ORCID: ORCID
Nan Guo
1
ORCID: ORCID

  1. Northeast Forestry University, School of Civil Engineering, Al. Harbin City, Heilongjiang Province, China
  2. Beijing Building Construction Research Institute Co., Ltd, A1. Beijing, China
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Abstract

The paper presents FEM approach for comparative analyses of wall connections applied in cast grates used for charge transport in furnaces for heat and thermal-chemical treatment. Nine variants of wall connection were compared in term of temperature differences arising during cooling process and stresses caused by the differences. The presented comparative methodology consists of two steps. In first, the calculations of heat flow during cooling in oil for analysed constructions were carried out. As a result the temperature distributions vs cooling time in cross-sections of analysed wall connections were determined. In the second step, based on heat flow analyses, calculations of stresses caused by the temperature gradient in the wall connections were performed. The conducted calculations were used to evaluate an impact of thermal nodes reduction on maximum temperature differences and to quantitative comparison of various base design of the cast grate wall connection in term of level of thermal stresses and their distribution during cooling process. The obtained results clearly show which solution of wall connection should be applied in cast grate used for charge transport in real constructions and which of them should be avoided because the risk of high thermal stresses forming during cooling process.
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Bibliography

[1] Lai, G.Y. (2007). High-Temperature Corrosion and Materials Applications. ASM International.
[2] Davis, J.R. (Ed.). (1997). Industrial Applications of HeatResistant Materials. In Davis, J.R. (Eds.), ASM Specialty Handbook - Heat-Resistant Materials (pp. 67-85). ASM International.
[3] Piekarski, B. (2012). Creep-resistant castings used in heat treatment furnaces. Szczecin: West Pomeranian University of Technology Publishing House. (in Polish).
[4] Ul-Hamid et al. (2006). Failure analysis of furnace tubes exposed to excessive temperature. Engineering Failure Analysis. 13(6), 1005-1021. DOI: 10.1016/j.engfailanal.2005.04.003.
[5] Reihani, A., Razavi, S.A., Abbasi, E. et al. (2013). Failure Analysis of welded radiant tubes made of cast heat-resisting steel. Journal of failure Analysis and Prevention. 13, 658–665. DOI: https://doi.org/10.1007/s11668-013-9741-y.
[6] Piekarski, B. (2010). Damage of heat-resistant castings in a carburizing furnace. Engineering Failure Analysis. 17(1), 143-149. DOI: 10.1016/j.engfailanal.2009.04.011.
[7] Nandwana, D., et al. (2010). Design, Finite Element analysis and optimization of HRC trays used in heat treatment process. In World Congress on Engineering 2010, June 30 - July 2, 2010 (pp. 1149-1154). London, U.K.: Newswood Limited.
[8] Sandeep, K., Ajit, K. & Mahesh, N.S. (2012). Improving productivity in a heat treatment shop for piston Pins. SASTECH Journal. 11(2), 38-46.
[9] Standard PN-EN 10295: 2004. Heat resistant steel castings.
[10] Bajwoluk, A. & Gutowski, P. (2019). Thermal stresses in the accessories of heat treatment furnaces vs cooling kinetics. Archives of Foundry Engineering. 19(3), 88-93, DOI: 10.24425/afe.2019.127146.
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Authors and Affiliations

A. Bajwoluk
1
ORCID: ORCID
P. Gutowski
1
ORCID: ORCID

  1. Mechanical Engineering Faculty, West Pomeranian University of Technology, Szczecin, Al. Piastów 19, 70-310 Szczecin, Polska
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Abstract

Spectral characteristics and amplitude tunability of a long period grating with a dual- resonance inside fiber loop mirror are studied in terms of applied stress caused by elongation. Inserting the polarization controller between grating and part of polarization maintaining fiber in the loop structure enables tuning of resonance and interferometric peaks. The maximum sensitivity of demonstrated sensor is of 1.943 dB/mε for the range of 1.1–4.4 mε. Combination of these two optical components allows to measure strain in a wider range comparing with sensors based on standard long period grating.

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Authors and Affiliations

R. Zawisza
L.R. Jaroszewicz
ORCID: ORCID
P. Mikulic
W.J. Bock
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Abstract

An interferometric structure based on a Dual-Resonance Long-Period Grating (DRLPG) within a Fiber Loop Mirror (FLM) is presented in this paper. Its purpose is to measure the refractive index (RI) of liquid analytes. The grating is the RI sensing probe, while the FLM serves as a band-pass filter. Due to the high extinction ratio of the FLM, amplitude measurements can be obtained, allowing implementation of the differential interrogation method to establish the sensitivity of the device. The use of a polarization controller makes it possible to fine-tune the interferometric peaks with respect to the two notches of the DRLPG. Precisely aligned configuration produces a maximum sensitivity of 3871.5 dB/RIU within the RI range of 1.3333 up to 1.3419 with linear sensor response.

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Authors and Affiliations

R. Zawisza
T. Eftimov
P. Mikulic
Y. Chinifooroshan
A. Celebańska
W.J. Bock
L.R. Jaroszewicz
ORCID: ORCID
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Abstract

The Fibre Bragg Grating (FBG) based temperature optical sensor has been designed and demonstrated. FBGs have been modelled and fabricated so as to convert the Bragg wavelength shift into the intensity domain. The main experimental setup consists of a filtering FBG and two scanning FBGs, respectively, left and right scanning FBG, whereby scanning FBGs are symmetrically located on the slopes of the filtering FBG. Such an approach allows for the modulation of power for the propagating optical signal depending on the ambient temperature at the scanning FBG location. A positive or negative change of power is determined by the spectral response of the FBG. Experimental research of the scanning FBGs’ sensitivities emphasized that the key issue is the filtering FBG. A different level of sensitivity could be achieved due to the spectral characteristic of the filtering FBG. Omitting advanced and high-cost devices, the FBG-based temperature sensor is presented. The FBG-based sensor setup could yield resolution of 1°C for the range of temperature 0.5°C to 52.5°C. The experimental study has been performed as a base for an easy-placed sensor system to monitor external parameters in real environment.

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Authors and Affiliations

M. Mądry
K. Markowski
K. Jędrzejewski
E. Bereś-Pawlik

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