The new legislative provisions, regulating the solid fuel trade in Poland, and the resolutions of
provincial assemblies assume, inter alia, a ban on the household use of lignite fuels and solid fuels
produced with its use; this also applies to coal sludge, coal flotation concentrates, and mixtures
produced with their use. These changes will force the producers of these materials to find new
ways and methods of their development, including their modification (mixing with other products
or waste) in order to increase their attractiveness for the commercial power industry. The presented
paper focuses on the analysis of coal sludge, classified as waste (codes 01 04 12 and 01 04 81)
or as a by-product in the production of coals of different types. A preliminary analysis aimed at
presenting changes in quality parameters and based on the mixtures of hard coal sludge (PG SILESIA)
with coal dusts from lignite (pulverized lignite) (LEAG) has been carried out. The analysis
of quality parameters of the discussed mixtures included the determination of the calorific value,
ash content, volatile matter content, moisture content, heavy metal content (Cd, Tl, Hg, Sb, As, Pb,
Cr, Co, Cu, Mn, Ni, and W), and sulfur content. The preliminary analysis has shown that mixing
coal sludge with coal dust from lignite and their granulation allows a product with the desired quality
and physical parameters to be obtained, which is attractive to the commercial power industry.
Compared to coal sludge, granulates made of coal sludge and coal dust from lignite with or without
ground dolomite have a higher sulfur content (in the range of 1–1.4%). However, this is still an
acceptable content for solid fuels in the commercial power industry. Compared to the basic coal
sludge sample, the observed increase in the content of individual toxic components in the mixture
samples is small and it therefore can be concluded that the addition of coal dust from lignite or carbonates
has no significant effect on the total content of the individual elements. The calorific value
is a key parameter determining the usefulness in the power industry. The size of this parameter for
coal sludge in an as received basis is in the range of 9.4–10.6 MJ/kg. In the case of the examined
mixtures of coal sludge with coal dust from lignite, the calorific value significantly increases to
the range of 14.0–14.5 MJ/kg (as received). The obtained values increase the usefulness in the
commercial power industry while, at the same time, the requirements for the combustion of solid
fuels are met to a greater extent. A slight decrease in the calorific value is observed in the case of
granulation with the addition of CaO or carbonates. Taking the analyzed parameters into account,
it can be concluded that the prepared mixtures can be used in the combustion in units with flue gas
desulfurization plants and a nominal thermal power not less than 1 MW. At this stage of work no
cost analysis was carried out.
This article presents the use of a multi-criterion Analytic Hierarchy Process (AHP) method to assess
geological and mining condition nuisance in longwall mining operations in selected coal mines in Poland.
For this purpose, a methodology has been developed which was used to calculate the operational nuisance
indicator (WUe) in relation to the cost of mining coal in individual longwalls. Components of the aggregate
operational nuisance indicator include four sub-indicators: the natural hazards indicator (UZN), an
indicator describing the seam parameters (UPZ), an indicator describing the technical parameters (UT)
and an environmental impact indicator (UŚ). In total, the impact of 28 different criteria, which formed
particular components of the nuisance indicators were analysed. In total 471 longwalls in 11 coal mines
were analysed, including 277 longwalls that were mined in the period of 2011 to 2016 and 194 longwalls
scheduled for exploitation in the years 2017 to 2021.
Correlation analysis was used to evaluate the relationships between nuisance and the operating costs
of longwalls. The analysis revealed a strong correlation between the level of nuisance and the operating
costs of the longwalls under study. The design of the longwall schedule should therefore also take into
account the nuisance arising from the geological and mining conditions of the operations. Selective
operations management allows for the optimization of costs for mining in underground mines using the
longwall system. This knowledge can also be used to reduce the total operating costs of mines as a result
of abandoning the mining operations in entire longwalls or portions of longwalls that may be permanently
unprofitable. Currently, underground mines do not employ this optimization method, which even more
emphasizes the need for popularizing this approach.
There was done an inventarization of 41 coal mining dumping grounds, gathering waste material from 27 mines. Considering the fact, that five mines belong to multi-motion plants the research comprised 32 hard coal deposits. Source data with localization of particular dumps have been obtained from archival materials from the mines and municipalities, in the boundaries where the dumps occur as well as free accessible published materials (books, scientific papers). The data have been verified, in the beginning on the basis of topographical maps, orthophotomaps and aerial photographs and then, after vision done during field works they have been drawn on the topographic base, what resulted in creating the map of post-mining dumping grounds. Valorisation of coal mining waste dumps, using already repeatedly presented method, included defining of: name of the dump, coal mine from where the wastes come from, state of the dump, surface of the dump, type of technical and biological reclamation, accessibility of the object, possibilities of recovery of coal and the results have been drawn on the map. On the basis of collected and elaborated data there was done an attempt of defining of potential possibilities of recovery of coal from the dumps and connecting of coal quality in exploited deposits and coal content in waste material. The results showed that in spite of initial information that the majority of the dumps comprise potential objects of coal recovery of coal from waste material, eventually only in some cases (thirteen objects) the recovery seems to be economically justified.
The role of the hard coal mining sector in ensuring energy security of the country has been presented in the paper. An analysis of its current status was made based on the results obtained by the sector in 2017. Moreover, the determinants which are the precondition for further sustainable and efficient operation in the years to come have been defined.
The paper investigates the competitiveness of the Polish hard coal mining sector as a fuel source for heat and power generation. The main objective of the study is to make a quantitative assessment of the impact of the price relationship between domestic and imported steam coal on the consumption of domestic fine coal in the Polish heat and power generation sector. For this purpose, a long-term mathematical model of the Polish steam coal market is employed and scenarios that mimic the relationship between domestic and imported steam coal prices is developed. The following results are analysed:
- the volume of total domestic steam coal consumption under the scenarios analysed,
- the absolute difference in domestic steam coal consumption under the scenarios analysed in comparison with the scenario 0%,
- the total imported and domestic steam coal consumption in the period analysed.
In addition, the results were depicted in cartograms in order to present the distribution of domestic and imported coal consumption in the various regions of Poland.
The results of the study indicate that the supply of steam coal in Poland can be completely covered by domestic mines when the price of domestic coal is from –40% to –20% lower than that of imported coal. For the remaining scenarios, the consumption of imported coal increases and reaches its highest value in the scenario +40%, in which imported coal covered of 71% of total steam coal consumption in Poland over the period.
The conclusions presented in this paper provide valuable findings and policy insights into the competitiveness of domestic mines and management of domestic production both in Poland and other countries in which power generation systems are mostly dominated by coal.
The new legislative provisions, regulating the trade in solid fuels in our country, draw attention to the need to develop and improve methods and methods of managing hard coal sludge. The aim of the work was to show whether filtration parameters (mainly the permeability coefficient) of hard coal sludge are sufficient for construction of insulating layers in landfills at the stage of their closing and what is the demand for material in the case of such a procedure. The analysis was carried out for landfills for municipal waste in the Opolskie, Śląskie and Małopolskie provinces. For hard coal sludge, the permeability coefficient values are in the range of 10–8–10–11 m/s, with the average value of 3.16 × 10–9 m/s. It can be concluded that this material generally meets the criteria of tightness for horizontal and often vertical flows. When compaction, increasing load or mixing with fly ash from hard coal combustion and clays, the achieved permeability coefficient often lowers its values. Based on the analysis, it can be assumed that hard coal sludge can be used to build mineral insulating barriers. At the end of 2016, 50 municipal landfills were open in the Opolskie, Śląskie and Małopolskie Provinces. Only 36 of them have obtained the status of a regional installation, close to 1/3 of the municipal landfill are within the Major Groundwater Basin (MGB) range. The remaining storage sites will be designated for closure. Assuming the necessity to close all currently active municipal waste landfills, the demand for hard coal sludge amounts to a total of 1,779,000 m3 which, given the assumptions, gives a mass of 2,704,080 Mg. The total amount of hard coal sludge production is very high in Poland. Only two basic mining groups annually produce a total of about 1,500,000 Mg of coal sludge. The construction of insulating layers in landfills of inert, hazardous and non-hazardous and inert wastes is an interesting solution. Such an application is prospective, but it will not solve the problem related to the production and management of this waste material as a whole. It is important to look for further solutions.
Significant quantities of coal sludge are created during the coal enrichment processes in the mechanical processing plants of hard coal mines (waste group 01). These are the smallest grain classes with a grain size below 1 mm, in which the classes below 0.035 mm constitute up to 60% of their composition and the heat of combustion is at the level of 10 MJ/kg. The high moisture of coal sludge is characteristic, which after dewatering on filter presses reaches the value of 16–28% (Wtot r) (archival paper PG SILESIA). The fine-grained nature and high moisture of the material cause great difficulties at the stage of transport, loading and unloading of the material. The paper presents the results of pelletizing (granulating) grinding of coal sludge by itself and the piling of coal sludge with additional material, which is to improve the sludge energy properties. The piling process itself is primarily intended to improve transport possibilities. Initial tests have been undertaken to show changes in parameters by preparing coal sludge mixtures (PG SILESIA) with lignite coal dusts (LEAG). The process of piling sludge and their mixtures on an AGH laboratory vibratory grinder construction was carried out. As a result of the tests, it can be concluded that all mixtures are susceptible to granulation. This process undoubtedly broadens the transport possibilities of the material. The grain composition of the obtained material after granulation is satisfactory. Up to 2 to 20 mm granules make up 90–95% of the product weight. The strength of the fresh pellets is satisfactory and comparable for all mixtures. Fresh lumps subjected to a test for discharges from a height of 700 mm can withstand from 7 to 14 discharges. The strength of the pellets after longer seasoning, from the height of 500 mm, shows different values for the analyzed samples. The values obtained for hard coal sludge and their blends with brown coal dust are at the level from 4 to 5 discharges. The strength obtained is sufficient to determine the possibility of their transport. At this stage of the work it can be stated that the addition of coal dust from lignite does not cause the deterioration of the material’s strength with respect to clean coal sludge. Therefore, there is no negative impact on the transportability of the granulated material. As a result of mixing with coal dusts, it is possible to increase their energy value (Klojzy-Karczmarczyk at al. 2018). The cost analysis of the analyzed project was not carried out.
The paper presents the application of the Analytic Hierarchy Process technique to evaluate and choose the best alternative for acquiring hard coal for energy purposes by a potential Investor operating in the mining and energy sector. Six different sources supposed to provide hard coal were analysed, each of which might ensure a secure and independent supply of the material to the newly built coal-fired power plant. When choosing the best decision alternative, the positive and negative impacts of alternatives were considered through the BOCR analysis: benefits (B), opportunities (O), costs (C) and risks (R) analysis. For this purpose, 4 independent hierarchical models were developed. Different models have the same decision alternatives assessed, but they differ in criteria used to develop the models. In each of the models, in accordance with the AHP rules, were calculated final, global weights for the alternatives being assessed. Showing the best alternative was possible by applying the multiplicative formula (B ź O)/(C ź R), which value was used to rank and choose the best alternative from all assessed ones. The best decision alternative is the alternative where the (B ź O)/(C ź R) ratio is the highest.
Because of the value of time, investors are interested in obtaining economic benefits rather early and at a highest return. But some investing opportunities, e.g. mineral projects, require from an investor to freeze their capital for several years. In exchange for this, they expect adequate remuneration for waiting, uncertainty and possible opportunities lost. This compensation is reflected in the level of interest rate they demand. Commonly used approach of project evaluation – the discounted cash flow analysis – uses this interest rate to determine present value of future cash flows. Mining investors should worry about project’s cash flows with greater assiduousness – especially about those arising in first years of the project lifetime. Having regard to the mining industry, this technique views a mineral deposit as complete production project where the base sources of uncertainty are future levels of economic-financial and technical parameters. Some of them are more risky than others – this paper tries to split apart and weigh their importance by the example of Polish hard coal projects at the feasibility study. The work has been performed with the sensitivity analysis of the internal rate of return. Calculations were made using the ‘bare bones’ assumption (on all the equity basis, constant money, after tax, flat price and constant operating costs), which creates a good reference and starting point for comparing other investment alternatives and for future investigations. The first part introduces with the discounting issue; in the following sections the paper presents data and methods used for spinning off risk components from the feasibility-stage discount rate and, in the end, some recommendations are presented.
The Polish power generation system is based mostly on coal-fired power plants. Therefore, the coal mining sector is strongly sensitive to changes in the energy sector, of which decarbonization is the crucial one. The EU Emission Trading System (EU ETS) requires power generating companies to purchase European Emission Allowances (EUAs), whose prices have recently soared. They have a direct impact on the cost efficiency of hard coal-fired power generation, hence influence the consumption of hard coal on the power sector. In this context, the objective of this paper is to estimate the hard coal consumption in various regions of Poland under selected forecasts of the EUA price. To investigate this question, two models are employed:
- the PolPower_LR model that simulates the Polish power generation system,
- the FSM _LR model that optimizes hard coal supplies.
Three scenarios differentiated by the EUA price are designed for this study. In the first one, the average EUA price from 2014–2017 is assumed. In the second and third, the EUA prices are assumed accordingly to the NPS and the SDS scenario of the World Energy Outlook. In this study we consider only existing, modernized, under construction and announced coal-fired power generation units. The results of the study indicate that regardless of the scenario, a drop in hard coal consumption by power generation units is observed in the entire period of analysis. However, the dynamics of these changes differ. The results of this analysis prove that the volume of hard coal consumption may differ by even 136 million Mg (in total) depending on the EUA prices development scenario. The highest cumulated volume of hard coal consumption is observed in the Opolski, Radomski and Sosnowiecki region, regardless of the considered scenario.