The paper presents a concept, a construction, a circuit model and experimental results of the double-rotor induction motor. This type of a motor is to be implemented in the concept of the electromagnetic differential. At the same time it should fulfill the function of differential mechanism and the vehicle drive. One of the motor shafts is coupled to the direction changing mechanical transmission. The windings of the external rotor are powered by slip rings and brushes. The inner rotor has the squirrel-cage windings. The circuit model parameters were calculated based on the 7.5 kW real single-rotor induction motor (2p = 4). Experimental verification of the model was based on comparison between the mentioned single-rotor motor and double-rotor model with the outer rotor blocked. The presented results showed relatively good compliance between the model and real motor.

In this paper, we propose sensorless backstepping control of a double-star induction machine (DSIM). First, the backstepping approach is designed to steer the flux and speed variables to their references and to compensate uncertainties. Lyapunov”s theory is used and it demonstrates that the dynamic tracking of trajectories tracking is asymptotically stable. Second, unfortunately, this law control called sophisticated is a major problem which leads to the necessity of using a mechanical sensor (speed, load torque). This imposes an additional cost and increases the complexity of the montage. In practice, this variable is unknown and its measurement is expensive. To restrain this problem we estimate speed and load torque by using a Luenberger observer (LO). Simulation results are provided to illustrate the performance of the proposed approach in high and low variable speeds and load torque disturbance.

The article proposes a new method of reproducing the angular speed of the rotor of a cage induction machine designed for speed observers based on the adaptive method. In the proposed solution, the value of the angular speed of the rotor is not determined by the classical law of adaptation using the integrator only by an algebraic relationship. Theoretical considerations were confirmed by simulation and experimental tests.

The paper presents a multi-phase doubly fed induction machine operating as a DC voltage generator. The machine consists of a six-phase stator circuit and a three-phase rotor circuit. Two three-phase six-pulse diode rectifiers are connected to each three-phase machine section on the stator side and in parallel to the common DC circuit feeding the isolated load. The same DC bus is also common for the rotor side power electronics converter responsible for machine control. Two methods – direct torque control DTC and field oriented control FOC – were implemented for machine control and compared by means of simulation tests. Field oriented control was implemented in the laboratory test bench.

This paper presents the results of the DFG-project (Deutsche Forschungsgemeinschaft) Q-ELF (“Qualitätsorientierter Methodenworkflow für die Produktneuentwicklung eines Linearantriebs in der Fördertechnik”) carried out in cooperation of the TU Dortmund University (support code KU 1307/12-1) with the BUW Wuppertal (support code WI 1234-11/1). The project continues the former project SFB 696 (Sonderforschungsbereich) regarding the Demand Compliant Design (DeCoDe) and the corresponding system model that strengthens the knowledge management to create high-quality mechatronical systems. In contrast to the SFB, which comprised the reverse engineering of a belt conveyor, Q-ELF applied a workflow of methods for quality oriented development on a new product. The DeCoDe ensures a methodical development that connects different engineering domains. This connection is important because the most problems and malfunctions arise at the interface of different domains due to their different notations for example. This approach also enables a methodical comparison of different competing concepts to pick the best suited one. A genetic algorithm is presented to further decrease the design-space. The project was carried out to develop linear drives for intralogistic systems.

This paper presents novel bi-converter structure to supply the Doubly Fed Induction Machine (DFIM). Two Voltage Source Inverters (VSI) feed the stator and rotor windings. The outputs of two VSI are combined electro-mechanically in the machine and, as a result, novel features can be obtained. For example, for high power drive applications, this configuration use two inverters dimensioned for a half of the DFIM power. A new Dual-Direct Torque Control scheme is developed with flux model of DFIM. Two Switching Tables (ST) linked to VSI are defined for stator and rotor flux vector control. Experimental and simulation results confirm good dynamic behaviour in the four quadrants of the speed-torque plane. Moreover, experimental results show the correct flux vector control behaviour and speed tracking performances.

The paper presents a solution for sensorless field oriented control (FOC) system for five-phase induction motors with improved rotor flux pattern. In order to obtain the advantages of a third harmonic injection with a quasi-trapezoidal flux shape, two vector models, α1–β1 and α3–β3, were transformed into d1–q1, d3–q3 rotating frames, which correlate to the 1st and 3rd harmonic plane respectively. A linearization approach of the dual machine model in d–q coordinate frames is proposed by introducing a new additional variable “x” which is proportional to the electromagnetic torque. By applying the static feedback control law, a dual mathematical model of the five-phase induction motor was linearized to synthesize a control system in which the electromagnetic torque and the rotor flux can be independently controlled. The results shows the air gap flux shape in steady as well transient states under various load conditions. Moreover, the implemented control structure acquires fault tolerant properties and leads to possible emergency running with limited operation capabilities. The fault-tolerant capability of the analyzed machine was guaranteed by a special implemented control system with a dedicated speed observer, which is insensitive to open-phase fault situation. The experimental tests have been performed with single and double-open stator phase fault. A torque measurement was implemented to present the mechanical characteristics under healthy and faulty conditions of the drive system.

In this paper a scaling approach for the solution of 2D FE models of electric machines is proposed. This allows a geometrical and stator and rotor resistance scaling as well as a rewinding of a squirrel cage induction machine enabling an efficient numerical optimization. The 2D FEM solutions of a reference machine are calculated by a model based hybrid numeric induction machine simulation approach. In contrast to already known scaling procedures for synchronous machines the FEM solutions of the induction machine are scaled in the stator-current-rotor-frequency-plane and then transformed to the torque- speed-map. This gives the possibility to use a new time scaling factor that is necessary to keep a constant field distribution. The scaling procedure is validated by the finite element method and used in a numerical optimization process for the sizing of an electric vehicle traction drive considering the gear ratio. The results show that the scaling procedure is very accurate, computational very efficient and suitable for the use in machine design optimization.