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Abstract

Small bucket models with many short fictitious micro-periods ensure high-quality schedules in multi-level systems, i.e., with multiple stages or dependent demand. In such models, setup times longer than a single period are, however, more likely. This paper presents new mixedinteger programming models for the proportional lot-sizing and scheduling problem (PLSP) with setup operations overlapping multiple periods with variable capacity.
A new model is proposed that explicitly determines periods overlapped by each setup operation and the time spent on setup execution during each period. The model assumes that most periods have the same length; however, a few of them are shorter, and the time interval determined by two consecutive shorter periods is always longer than a single setup operation. The computational experiments showthat the newmodel requires a significantly smaller computation effort than known models.
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Bibliography

[1] I. Barany, T.J. van Roy and L.A. Wolsey: Uncapacitated lot-sizing: The convex hull of solutions. Mathematical Programming Studies, 22 (1984), 32–43, DOI: 10.1007/BFb0121006.
[2] G. Belvaux and L.A. Wolsey: Modelling practical lot-sizing problems as mixed-integer programs. Management Science, 47(7), (2001), 993–1007, DOI: 10.1287/mnsc.47.7.993.9800.
[3] J.D. Blocher, S. Chand and K. Sengupta: The changeover scheduling problem with time and cost considerations: Analytical results and a forward algorithm. Operations Research, 47(7), (1999), 559-569, DOI: 10.1287/opre.47.4.559.
[4] W. Bozejko, M. Uchronski and M. Wodecki: Multi-machine scheduling problem with setup times. Archives of Control Sciences, 22(4), (2012), 441– 449, DOI: 10.2478/v10170-011-0034-y.
[5] W. Bozejko, A. Gnatowski, R. Idzikowski and M. Wodecki: Cyclic flow shop scheduling problem with two-machine cells. Archives of Control Sciences, 27(2), (2017), 151–167, DOI: 10.1515/acsc-2017-0009.
[6] D. Cattrysse, M. Salomon, R. Kuik and L. vanWassenhove: A dual ascent and column generation heuristic for the discrete lotsizing and scheduling problem with setup times. Management Science, 39(4), (1993), 477–486, DOI: 10.1287/mnsc.39.4.477.
[7] K. Copil, M. Worbelauer, H. Meyr and H. Tempelmeier: Simultaneous lotsizing and scheduling problems: a classification and review of models. OR Spectrum, 39(1), (2017), 1–64, DOI: 10.1007/s00291-015-0429-4.
[8] A. Drexl and K. Haase: Proportional lotsizing and scheduling. International Journal of Production Economics, 40(1), (1995), 73–87, DOI: 10.1016/0925-5273(95)00040-U.
[9] B. Fleischmann: The discrete lot-sizing and scheduling problem. European Journal of Operational Research, 44(3), (1990), 337-348, DOI: 10.1016/0377-2217(90)90245-7.
[10] K. Haase: Lotsizing and scheduling for production planning. Number 408 in Lecture Notes in Economics and Mathematical Systems. Springer-Verlag, Berlin, 1994.
[11] W. Kaczmarczyk: Inventory cost settings in small bucket lot-sizing and scheduling models. In Total Logistic Management Conference, Zakopane, Poland, November 25-28 2009.
[12] W. Kaczmarczyk: Modelling multi-period set-up times in the proportional lot-sizing problem. Decision Making in Manufacturing and Services, 3(1-2), (2009), 15–35, DOI: 10.7494/dmms.2009.3.2.15.
[13] W. Kaczmarczyk: Proportional lot-sizing and scheduling problem with identical parallel machines. International Journal of Production Research, 49(9), (2011), 2605–2623, DOI: 10.1080/00207543.2010.532929.
[14] W. Kaczmarczyk: Valid inequalities for proportional lot-sizing and scheduling problem with fictitious microperiods. International Journal of Production Economics, 219(1), (2020), 236–247, DOI: 10.1016/j.ijpe.2019.06.005.
[15] W.Kaczmarczyk: Explicit modelling of multi-period setup times in proportional lot-sizing problem with constant capacity. (2021), Preprint available at Research Square, DOI: 10.21203/rs.3.rs-1086310/v1.
[16] U.S. Karmarkar and L. Schrage: The deterministic dynamic product cycling problem. Operations Research, 33(2), (1985), 326–345, DOI: 10.1287/opre.33.2.326.
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Authors and Affiliations

Waldemar Kaczmarczyk
1

  1. Department of Strategic Management, AGH University of Science and Technology, Al.Mickiewicza 30, 30-059, Kraków, Poland
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Abstract

The main optimized objects in underground mines include: stope layout, access layout and production scheduling. It is common to optimize each component sequentially, where optimal results from one phase are regarded as the input data for the next phase. Numerous methods have been developed and implemented to achieve the optimal solution for each component. In fact, the interaction between different phases is ignored in the tradition optimization models which only get the suboptimal solution compared to the integrated optimization model. This paper proposes a simultaneous integrated optimization model to optimize the three components at the same time. The model not only optimizes the mining layout to maximize the Net Present Value (NPV), but also considers the extension sequence of stope extraction and access excavation. The production capacity and ore quality requirement are also taken into account to keep the mining process stable in all mine life. The model is validated to a gold deposit in China. A two-dimensional block model is built to do the resource estimation due to the clear boundary of the hanging wall and footwall. The thickness and accumulation of each block is estimated by Ordinary Kriging (OK). In addition, the conditional simulation method is utilized to generate a series of orebodies with equal possibility. The optimal solution of optimization model is carried out on each simulated orebody to evaluate the influence of geological uncertainty on the optimal mining design and production scheduling. The risk of grade uncertainty is quantified by the possibility of obtaining the expected NPV. The results indicate that the optimization model has the ability to produce an optimal solution that has a good performance under the uncertainty of grade variability.

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Authors and Affiliations

Jie Hou
Guoqing Li
Nailian Hu
Hao Wang
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Abstract

Optimization in mine planning could improve the economic benefit for mining companies. The main optimization contents in an underground mine includes stope layout, access layout and production scheduling. It is common to optimize each part sequentially, where optimal results from one phase are treated as the input for the next phase. The production schedule is based on the mining design. Access layout plays an important role in determining the connection relationships between stopes. This paper proposes a shortest-path search algorithm to design a network that automatically connects each stope. Access layout optimization is treated as a network flow problem. Stopes are viewed as nodes, and the roads between the stopes are regarded as edges. Moreover, the decline location influences the ore transport paths and haul distances. Tree diagrams of the ore transportation path are analyzed when each stope location is treated as an alternative decline location. The optimal decline location is chosen by an enumeration method. Then, Integer Programming (IP) is used to optimize the production scheduling process and maximize the Net Present Value (NPV). The extension sequence of access excavation and stope extraction is taken into account in the optimization model to balance access development and stope mining. These optimization models are validated in an application involving a hypothetical gold deposit, and the results demonstrate that the new approach can provide a more realistic solution compared with those of traditional approaches.

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Authors and Affiliations

Jie Hou
Guoqing Li
Nailian Hu
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Abstract

The paper refers to planning deliveries of food products (especially those available in certain seasons) to the recipients: supermarket networks. The paper presents two approaches to solving problems of simultaneous selection of suppliers and transportation modes and construction of product flow schedules with these transportation modes. Linear mathematical models have been built for the presented solution approaches. The cost criterion has been taken into consideration in them. The following costs have been taken into account: purchase of products by individual recipients, transport services, storing of products supplied before the planned deadlines and penalties for delays in supply of products. Two solution approaches (used for transportation planning and selection of suppliers and selection of transportation modes) have been compared. The monolithic approach calls for simultaneous solutions for the problems of supplier selection and selection of transportation modes. In the alternative (hierarchical) solution approach, suppliers are selected first, and then transportation companies and their relevant transportation modes are selected. The results of computational experiments are used for comparison of the hierarchical and monolithic solution approaches.

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Authors and Affiliations

Marek Magiera
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Abstract

In the paper, we present a coordinated production planning and scheduling problem for three major shops in a typical alloy casting

foundry, i.e. a melting shop, molding shop with automatic line and a core shop. The castings, prepared from different metal, have different

weight and different number of cores. Although core preparation does not required as strict coordination with molding plan as metal

preparation in furnaces, some cores may have limited shelf life, depending on the material used, or at least it is usually not the best

organizational practice to prepare them long in advance. Core shop have limited capacity, so the cores for castings that require multiple

cores should be prepared earlier. We present a mixed integer programming model for the coordinated production planning and scheduling

problem of the shops. Then we propose a simple Lagrangian relaxation heuristic and evolutionary based heuristic to solve the coordinated

problem. The applicability of the proposed solution in industrial practice is verified on large instances of the problem with the data

simulating actual production parameters in one of the medium size foundry.

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Authors and Affiliations

A. Stawowy
J. Duda
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Abstract

The presented method is constructed for optimum scheduling in production lines with parallel

machines and without intermediate buffers. The production system simultaneously

performs operations on various types of products. Multi-option products were taken into

account – products of a given type may differ in terms of details. This allows providing for

individual requirements of the customers. The one-level approach to scheduling for multioption

products is presented. The integer programming is used in the method – optimum

solutions are determined: the shortest schedules for multi-option products. Due to the lack

of the intermediate buffers, two possibilities are taken into account: no-wait scheduling,

possibility of the machines being blocked by products awaiting further operations. These two

types of organizing the flow through the production line were compared using computational

experiments, the results of which are presented in the paper.

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Authors and Affiliations

Marek Magiera
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Abstract

In a rectilinear route, a moving sink is restricted to travel either horizontally or vertically along the connecting edges. We present a new algorithm that finds the shortest round trip rectilinear route covering the specified nodes in a grid based Wireless Sensor Network. The proposed algorithm determines the shortest round trip travelling salesman path in a two-dimensional grid graph. A special additional feature of the new path discovery technique is that it selects that path which has the least number of corners (bends) when more than one equal length shortest round trip paths are available. This feature makes the path more suitable for moving objects like Robots, drones and other types of vehicles which carry the moving sink. In the prosed scheme, the grid points are the vertices of the graph and the lines joining the grid points are the edges of the graph. The optimal edge set that forms the target path is determined using the binary integer programming.

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Authors and Affiliations

Sanu Thomas
Thomaskutty Mathew

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