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Abstract

Mechanical components and tools in modern industry are facing increasing performance requirements leading to the growing need for advanced materials and thus, for modern frictional systems. In the last decades, the Pulsed Laser Deposition (PLD) has emerged as an unique tool to grow high quality mono- as well as multilayers surfaces in metallic/ceramic systems. Building up a knowledge base of tribological properties of industrially-scaled, room temperature deposited PLD hard coatings are the most important step for the application of these coatings in engineering design. Although single-layer coatings find a range of applications, there are an increasing number of applications where the properties of a single material are not sufficient. One way to surmount this problem is to use a multilayer coating. Application of metallic interlayers improves adhesion of nitride hard layer in multilayer systems, which has been used in PVD processes for many years, however, the PLD technique gives new possibilities to produce system comprising many bilayers at room temperature. Tribological coatings consisted of 2, 4 and 16 bilayers of Cr/CrN and Ti/TiN type were fabricated with the Pulsed Laser Deposition (PLD) technique in the presented work. It is found in transmission electron examinations on thin foils prepared from cross-section that both nitride-based multilayer structures studied are characterized by small columnar crystallite sizes and high defect density, what might rise their hardness but compromise coating adhesion. The intermediate metallic layers contained larger sized and less defective columnar structure compared to the nitride layers, which should improve the coatings toughness. Switching from single layer to multi-layer metal/nitride composition improved resistance to delamination.

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Authors and Affiliations

J.M. Lackner
W. Waldhauser
L. Major
J. Morgiel
M. Kot
B. Major
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Abstract

Thanks to their excellent strength and durability, composite materials are used to manufacture many important structural elements. In the face of their extensive use, it is crucial to seek suitable methods for monitoring damages and locating their origins. The purpose of the article was to verify the possibility of applying the acoustic emissions (AE) method in the detection of damages in the structures of composite materials. The experimental part comprised static tensile tests carried out on various sandwich composites, including simultaneous registration of elastic waves with increasing loads, carried out with the use of an acousticelectrical sensor connected. The signal obtained from the sensor was then further processed and used to draw up diagrams of the AE hits, amplitude, root mean square of the AE source signal (RMS) and duration in the function of time. These diagrams were then applied on their corresponding stretching curves, the obtained charts were analysed. The results obtained point to a conclusion that the acoustic emissions method can be successfully used to detect and locate composite material damages.
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Bibliography

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Authors and Affiliations

Katarzyna Panasiuk
1
Krzysztof Dudzik
2
Grzegorz Hajdukiewicz
1

  1. Gdynia Maritime University, Faculty of Marine Engineering, Department of Engineering Sciences, Gdynia, Poland
  2. Gdynia Maritime University, Faculty of Marine Engineering, Marine Maintenance Department, Gdynia, Poland
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Abstract

Metal-intermetallic layered (MIL) composites attract considerable attention due to their remarkable structural and ballistic performance. This study aimed to develop a Ti/Al-based multilayered MIL material by adding ceramic powders, since they can improve the composite’s impact resistance. To this end, an experiment was conducted which a stack of alternating Ti and Al sheets bonded by hot pressing; Ti/Al multilayers containing additional layers of Al2O3 and SiC powders were also produced. The samples obtained were examined using electron microscopy techniques. The clads’ mechanical properties were investigated using a Charpy hammer. In the reaction zone, only one intermetallic phase occurred: the Al3Ti phase. The model with an additional Al2O3 layer showed the highest impact energy. None of the Ti/Al clads broke during the Charpy impact test, a result proving their high ductility.
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Bibliography

[1] I.A. Bataev, A.A. Bataev, V.I. Mali, D.V. Pavliukova, Structural and mechanical properties of metallic-intermetallic laminate composites produced by explosive welding and annealing, Mater. Design 35, 225-234 (2012). DOI: https://doi.org/10.1016/j.matdes.2011.09.030
[2] F. Foadian, M. Soltanieh, M. Adeli, M. Etminanbakhsh, A Study on the Formation of Intermetallics During the Heat Treatment of Explosively Welded Al-Ti Mulitlayers, Metall. Mater. Trans. A 45A, 1823 (2014). DOI: https://doi.org/10.1007/s11661-013-2144-6
[3] H. Paul, Ł. Maj, M. Prażmowski, A. Gałka, M. Miszczyk, P. Petrzak, Microstructure and mechanical properties of multilayered Al/Ti composites produced by explosive welding, Procedia Manufacturing 15, 1391-1398 (2018). DOI: https://doi.org/10.1016/j.promfg.2018.07.343
[4] D.M. Fronczek, R. Chulist, Z. Szulc, J. Wojewoda-Budka, Growth kinetics of TiAl3 phase in annealed Al/Ti/Al explosively welded clads, Mater. Lett. 198, 160-163 (2017). DOI: https://doi.org/10.1016/j.matlet.2017.04.025
[5] F. Kong, Y. Chen, D. Zhang, Interfacial microstructure and shear strength of Ti-6Al-4V/TiAl laminate composite sheet fabricated by hot packed rolling, Mater. Design 32, 3167-3172 (2011). DOI: https://doi.org/10.1016/j.matdes.2011.02.052
[6] H. Xiao, Z. Qi, C. Yu, C. Xu, Preparation and properties for Ti/ Al clad plates generated by differential temperature rolling, J. Mater. Process. Tech. 249, 285-290 (2017). DOI: https://doi.org/10.1016/j.jmatprotec.2017.06.013
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[8] L. Qin, M. Fan, X. Guo, J. Tao, Plastic deformation behaviors of Ti-Al laminated composite fabricated by vacuum hot-pressing, Vacuum 155, 96-107 (2018). DOI: https://doi.org/10.1016/j.vacuum.2018.05.021
[9] J . Li, K.H. Wang, K. Zhang L.L. Kang, H. Liang, Mechanism of interfacial reaction between Ti and Al-ceramic, Mater. Design 105, 223-233 (2016). DOI: https://doi.org/10.1016/j.matdes.2016.05.073
[10] G .H.S.F.L. Carvalho, I. Galvão, R. Mendes, R.M. Leal, A. Loureiro, Explosive welding of aluminium to stainless steel, J. Mat. Process. Tech. 262, 340-349 (2018). DOI: https://doi.org/10.1016/j.jmatprotec.2018.06.042
[11] I. D. Zakharenko, Critical conditions in detonation welding, Fizika Goreniya i Vzryva 8 (3), 422-427 (1972).
[12] M. Tayyebi, D. Rahmatabadi, M. Adhami, R. Hashemi, Influence of AR B technique on the microstructural, mechanical and fracture properties of the multilayered Al1050/Al5052 composite reinforced by SiC particles, J. Mater. Res. Tech. 8 (5), 4287-4301 (2019). DOI: https://doi.org/10.1016/j.jmrt.2019.07.039
[13] M.N. Yuan, Lili Li, Zh J. Wang, Study of the microstructure modulation and phase formation of Ti-Al3Ti laminated composites, Vacuum 157, 481-486 (2018). DOI: https://doi.org/10.1016/j.vacuum.2018.09.002
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Authors and Affiliations

W. Kowalski
1
ORCID: ORCID
H. Paul
1
ORCID: ORCID
P. Petrzak
1
ORCID: ORCID
Ł. Maj
1
ORCID: ORCID
I. Mania
1
ORCID: ORCID
M. Faryna
1
ORCID: ORCID

  1. Institute of Metallurgy and Materials Science , Polish Academy of Sciences , 25 Reymonta Str., 30-059 Kraków, Poland
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Abstract

The study is devoted to a parametric analysis of the stability and load carrying capacity of prismatic segment shells built of rectangular sections of cylindrical shells and subjected to compression. Segment shells (columns) with a constant crosssectional area (weight) have been analysed and all the results obtained have been compared with the results obtained for the cylindrical shell with a radius R and a thickness c; First, an influence of geometrical parameters of the cross-section of single-layer isotropic shells has been analysed and such profiles have been sought for which the load carrying capacity is significantly higher than in the case of the cylindrical shell. Then, for a selected shape of the shell (apart from higher load carrying capacity, this choice could be influenced by other factors such as, e.g. easiness of manufacturing), an effect of the arrangement and thickness of orthotropic layers of the shell (laminate) on the stability and load carrying capacity has been investigated. The analysis has shown that one can design a segment shell made of the same orthotropic material and characterised by higher resistance to buckling and load carrying capacity than a single-layer cylindrical orthotropic shell. The results are depicted in the form of plots.
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Authors and Affiliations

Marian Królak
Zbigniew Kolakowski
Tomasz Kubiak
ORCID: ORCID
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Abstract

To calculate the transmission coefficient of ultrasonic waves through a multi-layered medium, a new approach is proposed by expanding it into Debye’s series. Using this formalism, the transmission coefficient can be put in the form of resonance terms series. From this point of view, the relative amplitude of the transmitted wave can be considered as an infinite summation of terms taking into account all possible reflections and refractions on each interface. Our model is then used to investigate interaction between the ultrasonic plane wave and the N-plane-layer structure.
Obviously, the resulting infinite summation has to be reduced to a finite one, according to some level of accuracy. The numerical estimation of the transmission coefficient using the exact expression (Eq. (1)) is then compared to the one of our method in the case of two or three plane-layer structure. The effect of the order of the finite summation on the calculated value of the transmission coefficient is, as well, studied. Finally, our proposed method may be used, with the decomposition into Gaussian beams of a pressure field created by a circular source, to draw a 3D image of the pressure field transmitted through a multilayered structure.
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Authors and Affiliations

Ahmed Chitnalah
1
Noureddine Aouzale
1
Hicham Jakjoud
2

  1. Electrical Systems Energetic Efficiency and Telecommunications Laboratory, Cadi Ayyad University, Marrakesh, Morocco
  2. Energy Engineering Materials and Systems Laboratory, Ibn Zohr University, Agadir, Morocco
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Abstract

This study aimed to develop Fe/Al multilayered metallic/intermetallic composites produced by hot pressing under an air atmosphere. Analyses were carried out on the composite plates made up of alternatively situated sheets of AA1050 aluminum alloy and DN04 low carbon steel, which were annealed at 903 K for 2, 5, and 10 h. Annealing was performed to obtain reaction layers of distinct thickness. The samples were examined using X-Ray diffraction and scanning and transmission electron microscope equipped with an energy-dispersive X-Ray spectrometer. To correlate the structural changes with mechanical properties, microhardness measurements in near-the-interface layers were performed. All the reaction layers grew with parabolic kinetics with η-Al5Fe2 intermetallic phase as the dominant component. After annealing for 5 and 10 hours, a thin sublayer of θ-Al13Fe4 phase was also detected.
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Authors and Affiliations

W. Kowalski
1
ORCID: ORCID
H. Paul
1
ORCID: ORCID
I. Mania
1
ORCID: ORCID
P. Petrzak
1
ORCID: ORCID
P. Czaja
1
ORCID: ORCID
R. Chulist
1
ORCID: ORCID
A. Góral
1
ORCID: ORCID
M. Szlezynger
1
ORCID: ORCID

  1. Institute of Metallurgy and Materials Science, Polish Academy of Sciences, 25 Reymonta Str., 30-059 Krakow, Poland
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Abstract

The study examined the impact of the angle of incidence of mechanical waves on various types of quasi one-dimensional superlattice. Binary periodic structure, quasi-periodic distribution of Thue-Morse layers and Severin’s aperiodic multilayer were used. Using the concatenation and recursive rules, the distribution of layers was determined for individual structure types for generation numbers equal to 3, 4 and 5. The structures were selected so that the thickness of the composite was the same for each type of distribution for a given generation number value. Transfer Matrix Method algorithm was used to determine reflectance. The band structure of reflectance has been demonstrated for incidence angles up to 90 degrees at mechanical wave frequencies up to 50 kHz. The existence of wide bands of high reflectance above the acoustic frequencies was demonstrated for the analyzed structures. Increasing the layer thickness caused an inhomogeneous shifts of transmission peaks towards lower frequencies.
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Authors and Affiliations

S. Garus
1
ORCID: ORCID
W. Sochacki
1
ORCID: ORCID

  1. Czestochowa University of Technology, Department of Mechanics and Fundamentals of Machinery Design, Faculty of Mechanical Engineering and Computer Science, 73 Dąbrowskiego Str., 42-201 Częstochowa, Poland
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Abstract

Multilayered composites based on light metals are promising materials in many applications. In the present work the 15-layered clad, composed of alternately stacked of Ti(Gr.1) and AA1050-H24 alloy sheets of 1 mm thick has been investigated with respect to determination of the kinetic of the Al3Ti phase growth. The defect-free multilayered composite was successfully formed by explosive welding technology. Then EXW samples were modified via annealing at the temperature of 600oC in closed die under pressure of 44 MPa for various times ranged between 1 and 10 h. Transmission and Scanning Electron Microscopy examinations were conducted in order to study the kinetic of the elements migration across the interfaces between the layers of the Al/Ti composite. The macro-scale observations of samples after EXW revealed that wavy interfaces were always formed in layers near the explosive charge. The increase of the distance from the top surface leads to flattening of the interface with very thin reaction layer between Al and Ti sheets. During annealing the kinetic of the Al3Ti phase growth is similar near all interfaces and coincides with data from other works. It was found that despite the loading after 10 h of annealing still only small part of Al-sheets undergoes dissolution and the width of the reaction layer does not exceed 5-8 µm.

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Authors and Affiliations

P. Petrzak
ORCID: ORCID
I. Mania
ORCID: ORCID
H. Paul
ORCID: ORCID
Ł. Maj
ORCID: ORCID
A. Gałka
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Abstract

The stainless steel/aluminum multilayer composites were prepared by one-step explosive welding using ammonium nitrate explosive with two different thicknesses. The microstructure and mechanical properties of the multilayer composites were examined. There is a thin metallurgical melting zone at each bonding interface, consisting mostly of iron and aluminum elements. However, the micro-crack appears in the second metallurgical bonding zone obtained using the explosive of 24 mm thickness. The micro-hardness values at the four bonding interfaces are higher than those of bulk 1060 aluminum and 304 stainless steel. The yield strength of the multilayer composites obtained in the two cases is higher than that of the original 304 stainless steel while the tensile strength is between those of the original 1060 aluminum and 304 stainless steel. Meanwhile, the tensile strength and yield strength of multilayer composites obtained by explosive welding with explosive of 20 mm thickness are relatively higher.
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Authors and Affiliations

Xiaoyan Hu
1
ORCID: ORCID
Yingbin Liu
1
ORCID: ORCID
Li Yang
2
ORCID: ORCID
Xiaochen Huang
3
ORCID: ORCID

  1. North University of China, School of Environment and Safety Engineering, Taiyuan 030051, China
  2. Military Products Research Institute, Shanxi Jiangyang Chemical Co., Ltd., Taiyuan 030051, China
  3. Capital Aerospace Machinery Corporation Limited, Beijing 100076, China
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Abstract

The stainless steel/aluminum multilayer composites were prepared by one-step explosive welding using ammonium nitrate explosive with two different thicknesses. The microstructure and mechanical properties of the multilayer composites were examined. There is a thin metallurgical melting zone at each bonding interface, consisting mostly of iron and aluminum elements. However, the micro-crack appears in the second metallurgical bonding zone obtained using the explosive of 24 mm thickness. The micro-hardness values at the four bonding interfaces are higher than those of bulk 1060 aluminum and 304 ­stainless steel. The yield strength of the multilayer composites obtained in the two cases is higher than that of the original 304 stainless steel while the tensile strength is between those of the original 1060 aluminum and 304 stainless steel. Meanwhile, the tensile strength and yield strength of multilayer composites obtained by explosive welding with explosive of 20 mm thickness are relatively higher.
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Authors and Affiliations

Xiaoyan Hu
1
ORCID: ORCID
Yingbin Liu
1
ORCID: ORCID
Li Yang
2
ORCID: ORCID
Xiaochen Huang
3
ORCID: ORCID

  1. North University of China, School of Environment and Safety Engineering, Taiyuan 030051, China
  2. Military Products Research Institute, Shanxi Jiangyang Chemical Co., Ltd., Taiyuan 030051, China
  3. Capital Aerospace Machinery Corporation Limited, Beijing 100076, China
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Abstract

Problems concerning structures dynamics are being one of most important subjects in recent investigations associated with railways constructions. The need of modelling of such structures and their behaviour prediction leads to necessity of seeking new approaches, mainly due to highly increasing speeds of vehicles and traffic intensity. Comparative studies carried out on experimental data, measurements and theoretical research show that models based on multi-layered approach supported by semi-analytical approximations of solutions can give new insight into undertaken analyses. More detailed consideration of roads components and their physical properties, along with application of effective estimations allowing to avoid numerical instabilities linked with extremal dynamic variations, can be important tools in obtaining new solutions both, theoretical and engineering. This paper briefly presents a number of multilayer railway track models, with special emphasis on nonlinear track properties. Existing analytical and semi-analytical solution methods are presented with main advantages of new approaches. The theoretical double-beam system with two nonlinear layers is solved and computational examples are presented along with possibility of their transition to other multilayer structures analysis.

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Authors and Affiliations

Piotr Kozioł
Rafał Pilecki
ORCID: ORCID
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Abstract

The article presents precision and numerically stable method of calculation of the characteristic impedance of cylindrical multilayer waveguides used in high-precision wideband measuring instruments and standards, especially calculable thermal converters of AC voltage and precision wideband current shunts. Most of currently existing algorithms of characteristic impedance calculation of such waveguides are based upon approximations. Unfortunately, application of such methods is limited to waveguides composed of a specific, usually low number of layers. The accuracy of approximation methods as well as the number of layers is sometimes not sufficient, especially when the coaxial waveguide is a part of precision measurement equipment. The article presents the numerically stable matrix analytical formula using exponentially scaled modified Bessel functions to compute characteristic impedance and its components of the cylindrical coaxial multilayer waveguides. Results obtained with the developed method were compared with results of simulations made using the Finite Element Method (FEM) software simulations. Very good agreement between results of those two methods were achieved.
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Authors and Affiliations

Krzysztof Kubiczek
1
Marian Kampik
1

  1. Dept. of Measurement Science, Electronics and Control, Silesian University of Technology, Gliwice, Poland

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