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Abstract

The solution of planetary gear with simplifying technology using the same geometry of the sun gear and the central gear is already known. The authors decided to change this concept i.e. to design a planetary gear with the same geometry of satellite wheels, which cooperate with a sun gear and a central gear with different number of teeth. The structural solution of elements of the gear is analyzed taking advantage of computational technique. Geometrical dimensions are described for the sake of teeth correction. Calculations and structural solutions of this kind of transmission are shown in the article.

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Authors and Affiliations

Jan Ryś
Tomasz Kasperek
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Abstract

Gear systems in today’s industry are one of the critical pillars providing power transformation and matching speed and torque to application requirements. Reliability, high efficiency, and low operating costs are desirable due to the prevalence of gearboxes. This paper provides a comparative analysis of selected mechanical and magnetic gears, using a specific example to point out the advantages and disadvantages of contactless power conversion. After determining the essence of the operation of the magnetic gear on the base model, two magnetic gear optimization cases are presented, testifying to the application potential. An analysis of the stress distribution in the area of the teeth of the mechanical gearbox and the most stressed element of the magnetic gear – the modulator, was carried out. The effects of temperature and load on losses were measured and simulated, and ultimately, the efficiency characteristics of the two gears were also compared.
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Authors and Affiliations

Janusz Kołodziej
1
ORCID: ORCID
Rafał Gabor
1
ORCID: ORCID
Marcin Kowol
1
ORCID: ORCID
Marian Łukaniszyn
1
ORCID: ORCID

  1. Faculty of Electrical Engineering, Automatic Control and Informatics, Opole University of Technology, Poland
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Abstract

The aim of this article is to present the design procedure for determining modification coefficients of toothed wheels of involutes planetary gear train with internal conjunction of teeth. It is possible to obtain a higher load-carrying capacity which depends also on correction coefficients. For example, we take into consideration a concept of planetary gears in which the teeth can be corrected, which allows better fatigue and contact surface strength. Two cases are considered when the namely zero center distance (without corrections) of the central and satellite wheels is the same or not, in relation to the zero center distance between the satellite and the sun wheel. Geometrical dimensions are described with regard to the technological teeth correction scope, and inequality restriction conditions are determined with respect to the ISO standards recommendations and the literature. The procedure can be applied to any other planetary gears with another kinematic connection of wheels.

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Authors and Affiliations

Jan Ryś

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