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Abstract

The paper deals with the possibility of the renovation of permanent steel molds for casting using electric arc welding technology. When casting liquid metal into permanent steel molds, there is chemical-thermo-mechanical wear of the surface of the mold cavity and the inlet system, which causes a deterioration of the surface quality and dimensional accuracy of the casting. For this reason, it is necessary to renovate the steel mold after a certain casting interval - mold life. In this case, the technology of manual electric arc welding with a coated electrode was used for the renovation. The welding renovation aims to increase the service life of the mold using carbide hardfacing welds, which after welding achieve high mechanical properties of the renovated mold parts. Two types of hardfacing coated electrodes were used for welding, namely the OK Weartrode 55HD electrode and the OK Weartrode 50T electrode. Macroscopic analysis, tribological tests as well as the measurement of the hardness of the welded layers were performed to evaluate the quality and the friction coefficients of the additional materials used. The properties of hardfacing welds were compared with the properties of the basic material of the high-alloy steel mold. The main advantage is in addition to increasing the durability and longevity of the mold, also reducing the cost of mold renovation compared to other renovation technologies.
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Bibliography

[1] Jankura, D., (2013). Wear evaluation of renovation layers based on hardfacing (Hodnotenie opotrebenia renovačných vrstiev na báze tvrdonávarov). Transfer Inovácií. 26, 126-129.
[2] Moravec, J. et.al. (2018). Experimental casting of forging ingots from model maeriál. In 22nd Slovak_Polish Scientific Conference on Machine Modelling and Simulations, 5-8 September 2017 (article No. 05017). Sklene Teplice, Slovakia: Univerzity of Zilina.
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[6] Mician, M. et al. (2018). The Repair of Foundry Defects in Steel Castings Using Welding Technology. Archives of Foundry Engineering. 18(2), 177-180. DOI: 10.24425/122524.
[7] Chander, S., Chawla, V. (2017). Failure of forging dies an update prespective. Materials Today: Proceedings 4, 1147-1157
[8] Chan, C.; Wang, Y.; Ou, H.; He, Y.; Tang, X. (2014). A review on remanufacture of dies and moulds. Journal of Cleaner Production. 64, 13-23.
[9] Pliszka, I. et al. (2018). Surface improvement by wc-cu electro-spark coatings with laser modification. In: 10th conference on terotechnology, 18-19 October 2017 (pp. 237-242). Kielce, Poland: Kielce University of Technology.
[10] Pastircak, R., Scury, J. (2017). Effect of Pressure on Crystalization of AlSiMg Alloy. Archives of Metallurgy and Materials. 62 (4), 2193-2198. DOI: 10.1515/amm-2017-0323.
[11] Gucwa, M., Beczkowski, R. & Winczek, J. (2017). The effect of type of welding sequence during hardfacing chromium cast iron for erosion resistance. Archives of Foundry Engineering. 17(3), 51-54. DOI: 10.1515/afe-2017-0089.
[12] Bronček, J., Vicen, M., Fabian, P., Radek, N., 2020, Investigation of the tribological properties of the nitride layer on heat-treated steel 100Cr6, Lecture notes in mechanical engineering, 59th International Conference of Machine Design, 11-14 September 2018, (pp. 463-471). Žilina, Slovakia: University of Žilina.
[13] Mician, M. et al. (2020) Effect of the t(8/5) cooling time on the properties of S960MC steel in the HAZ of welded joints evaluated by thermal physical simulation. Metals. 10(2), 229. DOI: 10.3390/met10020229
[14] Winczek, J. et al. (2019). The Evaluation of the Wear mechanism of High-Carbon Hardfacing Layers. Archives of Metallurgy and Materials. 64 (3), 1111-1115. DOI: 10.24425/amm.2019.129502.

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Authors and Affiliations

J. Šutka
1
R. Koňar
1
J. Moravec
1
L. Petričko
1

  1. Department of Technological Engineering, University of Zilina, Univerzitna 1, 010 26 Zilina, Slovakia
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Abstract

The main purpose of river system is to renovate its old processes. This article represents the results of two numerical models and a field site screening results for the river renovation in Idaho, U.S.A and some restoration methodologies that have been used to better understand possible renovating strategy. Ecological recovery methods using a degraded stream ecosystem have been found after estimating a channel design's capability. Despite these representing methods it is hard to present the most effective method to get efficient renovative outcomes. Two hydrodynamics modelling (MIKE 11-GIS and HEC-RAS5) and field site screening are used to evaluate pre- and post-renovation modifies in 35 laboratory experiments and biological performance indicators. Movement formed between 1994 and 2014 have been considered in this research. Ecosystem improvements have been evaluated to compare the pre-post renovation situations by considering the parameters such as water surface elevation, lower slope, shear stress, depth, wet perimeter, and velocities. The numerical model results for all mentioned parameters show that after the completion of phase I, II, III and IV, the sinuosity of the channel will be very close to the 1986 condition. The sediment carrying capacity and potential use of MIKE 11-GIS, hydrodynamic model for scour has been reduced throughout the lower reaches of the project site, where the channel slope is at its steepest posi-tion, and a close match with the field site screening and have been shown and presented as graphs.
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Bibliography

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CLAYTON S., BEARRIE G., FUHRMAN D., MINNS A., GOODWIN P. 1999. Lower Red River meadow restoration project, phases III and IV conceptual design. Moscow. Ecohydraulics Research Group, University of Idaho, USA pp. 48.
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Authors and Affiliations

Abolfazl Nazari Giglou
1 2
ORCID: ORCID

  1. Islamic Azad University, Department of Civil Engineering, Parsabad Moghan Branch, Parsabad Moghan, Iran
  2. University of Idaho, Center for Ecohydraulics Research, Department of Civil Engineering, 322 E. Front St., Suite 340 Boise, ID 83702, 83712, Boise, USA
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Abstract

In the authors’ opinion, the issue of incorrectly functioning water insulation of foundation walls in the existing buildings in Poland is currently rather common. The paper includes a multicriteria analysis aimed at arranging the selected options of the foundation wall vertical water insulation technology in an existing model historic building using the weighted sum, entropy and AHP methods. Each of the studied solutions was evaluated in terms of the following criteria: costs of construction works, time of execution of construction works, popularity of using particular insulation options by other contractors, durability of the executed insulation and the degree of nuisance of the executed works

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Authors and Affiliations

J. Rosłon
M. Seroka
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Abstract

There is often a need to improve the taste of mineral water by reducing the sulphate ion content. It was found that for such an effect, nanofiltration (NF) process can be used. In the case, the proposed formula was assumed obtaining a mineral water with reduction of H2S and SO42- content through the following processes: stripping - UF/MF or rapid fi ltration - nanofiltration - mixing with raw water or filtration through calcium bed. The paper shows the results of the tests, with use of mineral waters and nanofiltration. Commercial nanofiltration membranes NF-270 Dow Filmtec and NF-DK GE Infrastructure Water&Process Technologies were applied. NF was carried out for mixed water from both water intakes (1 and 2), recovery of 50%, at transmembrane pressure of 0.8-1.2 MPa in the dead-end fi ltration mode. In addition, the permeate obtained in NF was filtered through a column fi lled with 1.0-3.0 mm limestone rock, in order to improve the composition of mineral water. The tested mineral water is the sulphate-chloride-sodium-calcium-magnesium in nature and contains 991 mg/L of SO42- and 2398 mg/L of TDS, while the permeate after NF showed the chloride - sodium hydrogeochemical type (TDS: 780-1470 mg/L, sulfate 10-202.7 mg/L, calcium 23-39.7 mg/L, magnesium 11-28 mg/L). As a result of water treatment in the NF process, high reduction of SO42- ions was obtained (79-98.7%), while the TDS was reduced in 51-64%. Because the process of NF allows for relatively high reduction of bivalent ions, a significant reduction in calcium ion content (84-88%) and magnesium (84-89%) has been also obtained. Monovalent ions were reduced to a lesser extent, i.e. sodium in 46% and bicarbonates in 39-64.1%. Despite obtaining the positive effect of the sulphate ions content reduction, the NF process significantly changed the mineralogy composition of water. The permeate filtration (DK-NF membrane) on the CaCO3 deposit led to a correction of the hydrogeochemical type of water from chloridesodium to chloride-bicarbonate-sodium. The concentration of calcium ions was increased by 60.5% and was 28.2 mg/L, and bicarbonate ions by 7.78% (increased to 195 mg/L). Based on a morphological assessment of the deposits in the SEM image and their chemical composition, the presence of gypsum crystals was detected on the surface of the NF-270 membrane. The deposits formed on the NF-DK membrane were of a completely different character as aggregations of iron and aluminium oxides/hydroxides were found. Such significant mineralogical differences between the secondary deposits crystallising on the surface of the membranes point to the impact of several factors, including membrane characteristics, concentration polarisation, mass transport mechanisms, etc.

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Authors and Affiliations

Michał Bodzek
Mariola Rajca
Barbara Tomaszewska
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Abstract

This article aims to evaluate the potential application of prefabricated panels in energy retrofit of facades in the Portuguese building stock. The fundamentals of this study were part of Annex 50, which was an international ECBCS IEA project, with the purpose of developing an innovative concept of building renovation for the most representative buildings based on prefabricated systems. To analyze the potential application of energy retrofit using prefabricated panels, was important to know the reality of the existing building stock and its morphology. To know the reality of the building stock, an analysis was done based on the existing statistical data and to find the most representative residential buildings, target of the study, three criteria were defined: buildings built before 1990, with 2 to 6 floors and with renovation needs in the exterior envelope.

In the absence of statistical information about buildings morphology, a research work was done in the field. During the collection of data a methodology was developed in which each opening was classified according to a code with three parameters. In the end of the classification, 29 final codes were achieved and was verified that three types of panels have a higher probability of being applied.

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Authors and Affiliations

J. Sousa

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