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Abstract

In the paper modeling of main inductances for mathematical models of induction motors is applied to study the effects caused by a rotor eccentricity and saturation effects. All three possible types of eccentricity: static, dynamic and mixed are modeled. The most important parameters describing rotor eccentricity include self and mutual inductances of the windings. The structural changes of the permeance function as a result of eccentricity appearance and the Fourier spectra of inductances in occurrence of saturation for each case are determined in the paper. The presented algorithm can be used for the diagnostically specialized models of induction motors.

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Authors and Affiliations

Tomasz Węgiel
Konrad Weinreb
Maciej Sułowicz
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Abstract

Uzyskanie czystego produktu z surowców w przemysłowych procesach ich przetwarzania jest trudne. Jak badać mieszalniki i zapewnić efektywne wykorzystanie energii?

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Authors and Affiliations

Magdalena Jasińska
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Abstract

The paper presents the possibilities of neural network application in recognition of rotor blade faults. Computer calculated data of rotor response due to faults were used for neural network training. The rotor was modeled by elastic axes with distribution of Jumped masses. The rotor defects were simulated by changing aerodynamic, inertial or stiffness properties of one of the blades. Time results were subjected to spectral analysis for the purpose of neural networks training.
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Authors and Affiliations

Jarosław Stanisławski
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Abstract

The efficiency of the solid-rotor induction machines depends on axial length of rotor (including the end-regions). Determination of the best axial length is problematic because of current density distribution in the end-regions and also because of absence of dedicated methods and models. This work proposes a method that circumvents this difficulty. It is based on the numerical determination of a dimensionless rotor-end factor using a combination of three- and two-dimensional finite element models restricted to the motor rotor. Such the end factor can be used in both analytical and numerical model of the machine in order to determine the typical performance characteristics. In this work, using this method, we determined an optimal length of the slitted solid rotor of a motor operating at 12 000 rpm, that maximizes the motor efficiency. The results of computations and measurements, carried out on the laboratory test-stand, are presented.

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Authors and Affiliations

Mariusz Jagiela
Tomasz Garbiec
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Abstract

Main energy conversion machinery used and to be used in cogeneration systems are schematically described. Some assets of the distributed generation are pointed out and small-scale cogeneration systems designed for energy units of distributed cogeneration are described.

In the small scale, turbines and bearings are a source of specific problems connected with securing stable rotor operation. Accepted has been two kinds of high speed micro-turbines of electric power about 3 KW with multistage axial and radial rotors supported on foil bearings. A concept which becomes more and more attractive takes into account a low-boiling agent, which is normally used in the thermal cycle of the micro-turbine, as the lubricating liquid in the bearings (so-called ORC based systems). Of some importance is the operation of these machines at a low noise emission level, sine being parts of the household equipment they could disturb the calm of the residents. The scope of the present article is limited to the discussion of dynamic characteristics of the selected design. The properties of the rotor combined with slide bearings (foil bearings in this particular case) were taken under investigation. A combination of this type is a certain novelty since a typical modal analysis of such objects refers to a rotor itself. Analysing the dynamic state of the "home" power plants requires qualitatively novel research tools.

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Authors and Affiliations

Jan Kiciński
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Abstract

In-line rotor-stators are widely used for power intensive industrial applications, such as deagglomeration, emulsification. There is limited information on characteristic power numbers for different designs which can be used to calculate the average power input as a means to evaluate process performance. This study made use of 18 different rotor-stators, 17 of which were toothed designs with different geometry, and also a commercially available design, with the objectives of evaluating the applicability of different expressions for characteristic power numbers and establishing the effects of geometric variations on the power input.

The expression P=〖Po〗_1 ρN^3 D^5+〖Po〗_2 ρN^2 D^2 Q is found to account for the experimental data over a wide range of operating conditions.

Rotor diameter was found to have the most prominent effect on the power input: an increase in rotor diameter from 119.6 to 123.34 mm resulted in an increase in the average power draw. The effect of rotor diameter examined with geometrically similar set ups reducing the diameter from 123.34 to 61.44 mm, for which the mixing chamber was also proportionately smaller, showed a decrease in the power input at a given speed and flowrate as well. The effects relating to the percentage of open area of the stator and number of rotor teeth were less obvious. Increasing the open area resulted in an increase in the power input – an effect which could be observed more clearly as the flowrate (1 to 4 l/s) and rotor speed (at 2000 and 3000 rpm) were also increased. Increasing the number of stator teeth increased the power input and this effect was more prominent when operating at the highest rotor speed of 3000 rpm and at low flowrates (1–2 l/s).
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Bibliography

Atiemo-Obeng V.A., Calabrese R.V., 2004. Rotor–stator mixing devices, In: Paul E.L., Atiemo-Obeng V.A., Kresta,S.M. (Eds.), Handbook of industrial mixing. John Wiley & Sons, Inc., Hoboken, NJ, USA, 479–505. DOI: 10.1002/0471451452.ch8.

Baldyga J., Kowalski A.J., Cooke M., Jasinska M., 2007. Investigation of micromixing in a rotor-stator mixer. Chem. Process Eng., 28 (4), 867-877.

Carrillo De Hert S., Rodgers T.L., 2017. Continuous, recycle and batch emulsification kinetics using a high-shear mixer. Chem. Eng. Sci., 167, 265–277. DOI: 10.1016/j.ces.2017.04.020.

Cooke M., Rodgers T.L., Kowalski A.J., 2011. Power consumption characteristics of an in-line silverson high shear mixer. AIChE J., 58, 1683-1692. DOI: 10.1002/aic.12703.

Doucet L., Ascanio G., Tanguy P.A., 2005. Hydrodynamics characterisation of rotor-stator mixer with viscous fluids. Chem. Eng. Res. Des., 83, 1186-1195. DOI: 10.1205/cherd.04254.

Håkansson, A., Chaudhry, Z., Innings, F., 2016. Model emulsions to study the mechanism of industrial mayonnaise emulsification. Food Bioprod. Process., 98, 189–195. DOI: 10.1016/j.fbp.2016.01.011.

Hall S., Cooke M., Pacek A.W., Kowalski A J., Rothman D., 2011. Scaling up of silverson rotor–stator mixers. Can. J. Chem. Eng., 89, 1040-1050. DOI: 10.1002/cjce.20556.

Kamaly S.W., Tarleton A.C., Özcan-Taskın N.G., 2017. Dispersion of clusters of nanoscale silica particles using batch rotor-stators. Adv. Powder Technol., 28, 2357-2365. DOI: 10.1016/j.apt.2017.06.017.

Meeuwse M., van der Schaaf J., Kuster B. F. M., Schouten,J. C., 2010. Gas–liquid mass transfer in a rotor–stator spinning disc reactor. Chem. Eng. Sci., 65, 466-471. DOI: 10.1016/j.ces.2009.06.006.

Özcan-Taskın G., Kubicki D., Padron G., 2011. Power and flow characteristics of three rotor-stator heads. Can. J. Chem. Eng., 89, 1005-1017. DOI: 10.1002/cjce.20553.

Özcan-Taskin G., Padron G., Voelkel A., 2009. Effect of particle type on the mechanisms of break up of nanoscale particle clusters. Chem. Eng. Res. Des., 87, 468-473. DOI: 10.1016/j.cherd.2008.12.012.

Özcan-Taskin N.G., Padron G.A., Kubicki D., 2016. Comparative performance of in-line rotor-stators for deagglomeration processes. Chem. Eng. Sci., 156, 186–196. DOI: 10.1016/j.ces.2016.09.023.

Padron G.A., 2005. Effect of surfactants on drop size distribution in a batch, rotor-stator mixer. PhD Thesis, University of Maryland.

Padron G.A., Eagles W.P., Ozcan-Taskin G.N., McLeod G., Xie L., 2008. Effect of particle properties on the breakup of nanoparticle clusters using an in-line rotor-stator. J. Dispersion Sci. Technol., 29, 4, 580-586. DOI: 10.1080/01932690701729237.

Padron G., 2001. Measurement and comparison of power draw in batch rotor-stator mixers. MSc Thesis, Department of Chemical Engineering, University of Maryland.

Padron G.A., Özcan-Taskın N.G., 2018. Particle de-agglomeration with an in-line rotor-stator mixer at different solids loadings and viscosities. Chem. Eng. Res. Des., 32, 913-921. DOI: 10.1016/j.cherd.2018.01.041.

Qin H., Xu Q., Li W., Dang,X., Han Y., Lei K., Zhou L., Zhang J., 2017. Effect of stator geometry on the emulsification and extraction in the inline single-row blade-screen high shear mixer. Ind. Eng. Chem. Res., 56, 9376-9388. DOI: 10.1021/acs.iecr.7b01362.

Schönstedt B., Jacob H., Schilde C., Kwade A., 2015. Scale-up of the power draw of inline-rotor–stator mixers with high throughput. Chem. Eng. Res. Des., 93, 12-20. DOI: 10.1016/j.cherd.2014.04.004.

Sparks T., 1996. Fluid mixing in rotor–stators. PhD Thesis, Cranfield University, Cranfield, UK.

Utomo A., Baker M., Pacek A., 2009. The effect of stator geometry on the flow pattern and energy dissipation rate in a rotor–stator mixer. Chem. Eng. Res. Des., 87, 533–542. DOI: 10.1016/j.cherd.2008.12.011.

van Kouwen E.R., Winkenwerder W., Brentzel Z., Joyce B., Pagano T., Jovic S., Bargeman G., and van der Schaaf J., 2021. The mixing sensitivity of toluene and ethylbenzene sulfonation using fuming sulfuric acid studied in a rotor-stator spinning disc reactor. Chem. Eng. Process., 160, 108303. DOI: 10.1016/j.cep.2021.108303.

Vashisth V., Nigam K.D.P., Kumar V., 2021. Design and development of high shear mixers: Fundamentals, applications and recent progress. Chem. Eng. Sci., 232, 116296. DOI: 10.1016/j.ces.2020.116296.

Yang L., Li W., Guo J., Li W., Wang B., Zhang M., Zhang J., 2020. Effects of rotor and stator geometry on dissolution process and power consumption in jet-flow high shear mixers. Front. Chem. Sci. Eng., 15, 384–398. DOI: 10.1007/s11705-020-1928-7.
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Authors and Affiliations

Alex Hannam
1
Trevor Sparks
2
N. Gül Özcan-Taskın
3

  1. Loughborough University, School of Chemical Engineering, Loughborough LE11 3TT, UK
  2. Independent Consultant
  3. Loughborough University, School of Chemical Engineering, Loughborough LE11 3TT, UK 2
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Abstract

The paper presents a concept, a construction, a circuit model and experimental results of the double-rotor induction motor. This type of a motor is to be implemented in the concept of the electromagnetic differential. At the same time it should fulfill the function of differential mechanism and the vehicle drive. One of the motor shafts is coupled to the direction changing mechanical transmission. The windings of the external rotor are powered by slip rings and brushes. The inner rotor has the squirrel-cage windings. The circuit model parameters were calculated based on the 7.5 kW real single-rotor induction motor (2p = 4). Experimental verification of the model was based on comparison between the mentioned single-rotor motor and double-rotor model with the outer rotor blocked. The presented results showed relatively good compliance between the model and real motor.

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Authors and Affiliations

Dominik Adamczyk
Andrzej Wilk
Michal Michna
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Abstract

The considerations presented in the paper relate to one of the most intriguing phenomena, which is the development of oil whirls and oil whips in rotors with journal bearings. This effect is sometimes referred to as flutter, as its origin is in some relation to self-exciting vibrations of the system. Despite the fact that the flutter has been an object of investigation in numerous research centres all over the world, its nature has not been sufficiently recognized yet. The present paper delivers a description of particular phases of development of the hydrodynamic instability and proposes diagnostic determinants for this state. The object of investigations also included bearings with hybrid lubrication and siphon pockets in the oil gaps. The answer has been received to the question whether the self-exciting vibrations in rotating machines can be avoided, or reduced by means of additional oil supply having the form of siphon oil.

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Authors and Affiliations

J. Kiciński
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Abstract

This paper presents the bases of a new method of monitoring technical condition of turbomachine blades during their operation. The method utilizes diagnostic models such as a quotient of amplitude amplification and a phase shift of diagnostic signal y(t) which is a result of blade operation as well as a signal x(t) of blade environment while a blade tip approaches a sensor, amplitude amplification and phase shift of these signals while the blade tip moves away from the sensor. The adopted diagnostic models indirectly take into account the existing environment of a blade, represented by the signal x(t), without the need to measure it. Thus, the model is sensitive to the changes in technical condition of blades and practically intensive to a change in environment. The suggested method may prove very important in diagnostics of rotor blades during turbomachines operation (compressors, turbines etc.).

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Authors and Affiliations

Paweł Lindstedt
Rafał Grądzki
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Abstract

The paper presents research on dynamics, modeling and the results of experimental tests of the rotor system rotating in gas lubricated bearing with a floating bush. The dependence of rotor vibration intensity on the waviness of bearing elements was tested and simulated. It was confirmed experimentally that the amplitude of rotor vibration in gas lubricated bearing with double gas film is basically lower than the one with single gas film. The kinetic orbits of the rotor shaft vibration displacements are presented. Dynamic and mathematical models constructed enable to design bearings that distinct optimal according to the minimal vibration intensity.

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Authors and Affiliations

Vytautas Barzdaitis
Vytautas Zemaitis
V.V. Barzdaitis
Rimantas Didziokas
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Abstract

Obtaining a pure product by mixing together raw materials, so as to carry out a chemical reaction at high selectivity, is a difficult part of manufacturing chemical products. How can we test reactors and mixers to ensure the efficient use of energy?

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Authors and Affiliations

Magdalena Jasińska
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Abstract

The axial-radial flux type permanent magnet synchronous machine (ARFTPMSM) can adjust the main magnetic field by controlling the axial flux, so it can overcome the problem that the flux of the permanent magnet synchronous motor (PMSM) is difficult to adjust. Due to the existence of the axial device in the ARFTPMSM, the finite element method (FEM) is used to establish a three-dimensional model for analysis. By analyzing the magnetic density distribution of the rotor, it is found that there is a serious magnetic leakage phenomenon at both ends of the tangential permanent magnet. The rotor material at the end of the tangent permanent magnet is replaced by non-ferromagnetic material to reduce the magnetic leakage. On this basis, the influence of the width of the non-ferromagnetic material on the performance of the motor is compared. By Fourier decomposition of the back-EMF waveform, the total harmonic distortion (THD) rate of the back-EMF under different axial magnetomotive force (MMF) was calculated. Finally, the eddy current distribution and the eddy current loss of the rotor are analyzed, and the variation law of the eddy current loss is summarized. The conclusion can provide reference for the optimal design of the ARFTPMSM.
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Bibliography

[1] Zhao X., Niu S., Ching T.W., Design and Analysis of a New Brushless Electrically Excited Claw-Pole Generator for Hybrid Electric Vehicle, in IEEE Transactions on Magnetics, vol. 54, no. 11, pp. 1–5 (2018).
[2] Sathyan Sabin et al., Influence of Magnetic Forces and Magnetostriction on the Vibration Behavior of an Induction Motor, pp. 825–834 (2019).
[3] Hongbo Qiu, Yong Zhang et al., Performance Analysis and Comparison of PMSM with Concentrated Winding and Distributed Winding [J], Archives of Electrical Engineering, vol. 69, no. 2, pp. 303–317 (2020).
[4] Kommuri S.K., Defoort M., Karimi H.R., Veluvolu K.C., A Robust Observer-Based Sensor Fault- Tolerant Control for PMSM in Electric Vehicles, in IEEE Transactions on Industrial Electronics, vol. 63, no. 12, pp. 7671–7681 (2016).
[5] Liu X., Chen H., Zhao J., Belahcen A., Research on the Performances and Parameters of Interior PMSM Used for Electric Vehicles, in IEEE Transactions on Industrial Electronics, vol. 63, no. 6, pp. 3533–3545 (2016).
[6] Tong W. et al., Feasibility Analysis of 100 kA DC Commutation Scheme to be Applied in the Quench Protection Unit of CFETR, in IEEE Transactions on Applied Superconductivity, vol. 30, no. 1, pp. 1–9 (2020).
[7] Yıldırız E., Onbilgin G., Comparative study of new axial field permanent magnet hybrid excitation machines, in IET Electric Power Applications, vol. 11, no. 7, pp. 1347–1355 (2017).
[8] Weili L., Hongbo Q., Ran Y., Xiaochen Z., Liyi L., Three-Dimensional Electromagnetic Field Calculation and Analysis of Axial–Radial Flux-Type High-Temperature Superconducting Synchronous Motor, IEEE Trans. Appl. Supercond., vol. 23, no. 1, article sequence number 5200607 (2013).
[9] Zhang Z., Liu Y., Tian B., Wang W., Investigation and Implementation of a New Hybrid Excitation Synchronous Machine Drive System, IET Electric Power Application, vol. 11, no. 4, pp. 487–494 (2017).
[10] Kim K., A Novel Magnetic Flux Weakening Method of Permanent Magnet Synchronous Motor for Electric Vehicles, in IEEE Transactions on Magnetics, vol. 48, no. 11, pp. 4042–4045 (2012).
[11] Kim D.Y., Jang G.H., Nam J.K., Magnetically Induced Vibrations in an IPM Motor Due to Distorted Magnetic Forces Arising From Flux Weakening Control, in IEEE Transactions on Magnetics, vol. 49, no. 7, pp. 3929–3932 (2013), DOI: 10.1109/TMAG.2013.2238614.
[12] Hua W., Cheng M., Zhang G., A Novel Hybrid Excitation Flux-Switching Motor for Hybrid Vehicles, in IEEE Transactions on Magnetics, vol. 45, no. 10, pp. 4728–4731 (2009).
[13] Wang D., Zhang D., Xue D., Peng C.,Wang X., A New Hybrid Excitation Permanent Magnet Machine with an Independent AC Excitation Port, in IEEE Transactions on Industrial Electronics, vol. 66, no. 8, pp. 5872–5882 (2019).
[14] Lee J. et al., A Study on Analysis of Synchronous Reluctance Motor Considering Axial Flux Leakage Through End Plate, in IEEE Transactions on Magnetics, vol. 55, no. 6, pp. 1–4, article sequence number 8201704 (2019).
[15] Ye X., Zheng S., Zhang Y., He Z., Modeling and Optimization of IRTMB for High-Speed Motor Considering Magnetic Flux Leakage Effect, 2019 22nd International Conference on Electrical Machines and Systems (ICEMS), Harbin, China, pp. 1–5 (2019).
[16] Qiu H., Yu W., Tang B., Mu Y., Li W., Yang C., Study on the Influence of Different Rotor Structures on the Axial-Radial Flux Type Synchronous Machine, in IEEE Transactions on Industrial Electronics, vol. 65, no. 7, pp. 5406–5413 (2018), DOI: 10.1109/TIE.2017.2784339.
[17] Hu W., Zhang X., Lei Y., Du Q., Shi L., Liu G., Analytical Model of Air-Gap Field in Hybrid Excitation and Interior Permanent Magnet Machine for Electric Logistics Vehicles, in IEEE Access, vol. 8, pp. 148237–148249 (2020), DOI: 10.1109/ACCESS.2020.3015601.
[18] Ma S., Zhang Z., Investigation of field regulation characteristic of a hybrid excitation synchronous machine with axial auxiliary air-gaps, 2012 15th International Conference on Electrical Machines and Systems (ICEMS), Sapporo, pp. 1–6 (2012).
[19] Jiang X., Xu D., Gu L., Li Q., Xu B., Li Y., Short-Circuit Fault-Tolerant Operation of Dual-Winding Permanent-Magnet Motor Under the Four-Quadrant Condition, in IEEE Transactions on Industrial Electronics, vol. 66, no. 9, pp. 6789–6798 (2019), DOI: 10.1109/TIE.2018.2878131.
[20] Hongbo Q., Ran Y.,Weili L., Nan J., Influence of rectifiers on high speed permanent magnet generator electromagnetic and temperature fields in distributed power generation systems, IEEE Transactions on Energy Conversion, vol. 30, no. 2, pp. 655–662 (2015), DOI: 10.1109/TEC.2014.2366194.
[21] Weili L., Hongbo Q., Ran Y., Xiaochen Z., Liyi L., Three-Dimensional Electromagnetic Field Calculation and Analysis of Axial–Radial Flux-Type High-Temperature Superconducting Synchronous Motor, in IEEE Transactions on Applied Superconductivity, vol. 23, no. 1, article sequence number 5200607 (2013), DOI: 10.1109/TASC.2012.2232923.
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Authors and Affiliations

Hongbo Qiu
1
Shubo Zhang
1

  1. Zhengzhou University of Light Industry, China
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Abstract

Electro-dynamic passive magnetic bearings are now viewed as a feasible option when looking for support for high-speed rotors. Nevertheless, because of the skew-symmetrical visco-elastic properties of such bearings, they are prone to operational instability. In order to avoid this, the paper proposes the addition of external damping into the newly designed vibrating laboratory rotor-shaft system. This may be achieved by means of using simple passive dampers that would be found among the components of the electro-dynamic bearing housings along with magnetic dampers, which satisfy the operational principles of active magnetic bearings. Theoretical investigations are going to be conducted by means of a structural computer model of the rotor-shaft under construction, which will take into consideration its actual dimensions and material properties. The additional damping magnitudes required to stabilize the most sensitive lateral eigenmodes of the object under consideration have been determined by means of the Routh-Hurwitz stability criterion.

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Authors and Affiliations

T. Szolc
F. Falkowski
M. Henzel
P. Kurnyta-Mazurek
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Abstract

In this paper the design and the magneto-static simulation of axial-flux permanent- magnet stepper motor with the disc type rotor is presented. Disk motors are particularly suitable for electrical vehicles, robots, valve control, pumps, centrifuges, fans, machine tools and manufacturing. The brushless machine with axial flux and permanent magnets, also called the disc-type machine, is an interesting alternative to its cylindrical radial flux counterpart due to the disk shape, compact construction and high torque density. This paper describes a design of four phase microstepping motor with the disc type rotor. The FEM modeling and the 3D magneto-static simulation of the disk stepper motor with permanent magnets is being subject of the article, too. Disc rotor type permanent magnet stepper motor for high torque to inertia ratio is ideal for robotics and CNC machines.

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Authors and Affiliations

Ján Kaňuch
Želmíra Ferková
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Abstract

This paper presents optimization results for a two-phase, modular transverse flux switched reluctance motor (TFSRM) with an outer rotor. In particular, the main disadvantage of the considered motor structure, that is the zero starting torque in some rotor positions, is eliminated by construction optimization. A numerical model of the motor developed in the Flux3D program is coupled with a Matlab-based evolutionary algorithm for optimization of construction parameters of the magnetic circuit. The elaboratem algorithm is also connected with a database to limit the computation costs. Three objective functions are taken into account for the motor integral parameter improvement. The fundamental role of a type of an optimization criterion function is comparatively analyzed and a new effective criterion function is introduced.

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Authors and Affiliations

Marian Łukaniszyn
Marcin Kowol
Janusz Kołodziej
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Abstract

A rotor-stator spinning disk reactor for intensified biodiesel synthesis is described and numerically simulated in the present research. The reactor consists of two flat disks, located coaxially and parallel to each other with a gap ranging from 0.1 mm to 0.2 mm between the disks. The upper disk is located on a rotating shaft while the lower disk is stationary. The feed liquids, triglycerides (TG) and methanol are injected into the reactor from centres of rotating disk and stationary disk, respectively. Fluid hydrodynamics in the reactor for synthesis of biodiesel from TG and methanol in the presence of a sodium hydroxide catalyst are simulated, using convection-diffusion-reaction multicomponent transport model with the CFD software ANSYS©Fluent v. 13.0. Effect of operating conditions on TG conversion is particularly investigated. Simulation results indicate that there is occurrence of back flow close to the stator at the outlet zone. Small gap size and fast rotational speed generally help to intensify mixing among reagents, and consequently enhance TG conversion. However, increasing rotational speed of spinning disk leads to more backflow, which decreases TG conversion. Large flow rate of TG at inlet is not recommended as well because of the short mean residence time of reactants inside the reactor.

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Authors and Affiliations

Zhuqing Wen
Jerzy Petera
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Abstract

This paper presents the results of research on self-vibrations of rotary systems with segmental tilting-pad journal bearings having different frequencies of rotor revolution. The problem of research formulated in this work concerns technical characteristics of primary elements of the investigated system and its principle of operation. The obtained results are illustrated with graphs. The paper also contains comparison of results and discussion. General conclusions are given at the end of the paper.

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Authors and Affiliations

Vladas Vekteris
Audrius Cereska
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Abstract

The paper reports on investigation and development of a flywheel device intended for an energy storage prototype. The goal was to design and experimentally verify the concept of self-integrated flywheel with smart control of energy flow and accumulation. The Flywheel Energy Storage System (FESS) must has high energy efficiency and structural robustness. Investigation on structural dynamics of the composite flywheel connected with outer type rotor was carried out using Finite Element Method. The FESS is designed to run in vacuum and is supported on low-energy, controlled, active magnetic bearings (AMBs). The flywheel device of 10 MJ energy density and a weight of 150 kg with two integrated rotors/generators of 50 kW power density each is intended to operate up to 40 000 rpm.

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Authors and Affiliations

Arkadiusz Mystkowski
Artur Rowiński
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Abstract

The relevance of this research work is due to the fact that farms and other farms are located at a considerable distance from sources of centralized power supply. Therefore, it is necessary to introduce autonomous generators as the main units that ensure the uninterrupted functioning of energy systems. The purpose of this research work is to analyze the features of the functioning of an autonomous constant voltage generator, as well as to determine the basic physical laws that are of fundamental importance in its operation. The basis of the methodological approach in this scientific study is a combination of methods of system analysis with an analytical study of the general principles of operation of such devices, which are of fundamental importance from the point of view of ensuring the proper level of operational reliability. The main results obtained in this research work should be considered the definition of equations for calculating the instantaneous values of the three-phase excitation current, as well as the peak value of the three-phase excitation current of an autonomous constant voltage generator. The results obtained in the course of this scientific research and the conclusions formulated on their basis are of fundamental importance for developers of modern technological systems, including autonomous constant voltage generators, as well as for employees of technological services of modern industrial enterprises, whose professional responsibility includes the practical operation of such devices to solve a complex of technical tasks facing these enterprises.
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Authors and Affiliations

Orken Ordatayev
1
ORCID: ORCID

  1. Kazakh National Agrarian Research University, Kazakhstan
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Abstract

Fractional slot PMSM motors enable high power density factors to be obtained provided that their electromagnetic circuit, appropriate mechanical structure and cooling system are properly designed, as well as when operating at a high frequency of power supply voltage (400–800 Hz) with high magnetic saturation and high current loads (approx. 12–15 A/mm2). Such operating conditions, especially in the case of fractional slot motors, may be the reason for excessive rotor losses, mainly in the rotor yoke and permanent magnets. One of the conditions for obtaining high values of continuous power of the motor is the reduction of these losses. This paper presents selected design methods for limiting the value of rotor losses with simultaneous consideration of their influence on other motor parameters. The analysiswas carried out for aPMSMmotor with an external rotorweighting approx. 10 kg and a maximum power of 50 kW at a rotational speed of 4 800 rpm.
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Authors and Affiliations

Tomasz Wolnik
1
ORCID: ORCID
Szczepan Opach
1
ORCID: ORCID
Łukasz Cyganik
1
ORCID: ORCID
Tomasz Jarek
1
ORCID: ORCID
Vojtech Szekeres
1
ORCID: ORCID

  1. Łukasiewicz Research Network – Institute of Electrical Drives and Machines KOMEL, Al. Rozdzienskiego 188, 40-203 Katowice, Poland
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Abstract

Despite many years of development in the field of rotor dynamics, many issues still need to be resolved. This is due to the fact that turbomachines, even those with low output power, have a very complex design. The author of this article would like to signal these issues in the form of several questions, to which there are no precise answers. The questions are as follows: How can we build a coherent dynamic model of a turbomachine whose some subsystems have non-linear characteristics? How can we consider the so-called prehistory in our analysis, namely, the relation between future dynamic states and previous ones? Is heuristic modelling the future of rotor dynamics? What phenomena may occur when the stability limit of the system is exceeded? The attempt to find answers to these questions constitutes the subject of this article. There are obviously more similar questions, which encourage researchers from all over the world to further their research.
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Bibliography

  1.  M.C. Shaw and T.J. Nussdorfer, “An analysis of the full-floating journal bearing,” NACA, Tech. Rep. RM-E7A28a, 1947.
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  3.  J. Dworski, “High-speed rotor suspension formed by fully floating hydrodynamic radial and thrust bearings,” J. Eng. Gas Turbines Power, vol. 86, no. 2, pp. 149–160, 1964.
  4.  M. Harada and J. Tsukazaki, “The steady-state characteristics of a hydrostatic thrust bearing with a floating disk,” J. Tribol., vol. 111, no. 2, pp. 352–357, Apr 1989, doi: 10.1115/1.3261921.
  5.  M. Fischer, A. Mueller, B. Rembold, and B. Ammann, “Numerical investigation of the flow in a hydrodynamic thrust bearing with floating disk,” J. Eng. Gas Turbines Power, vol. 135, 2013, doi: 10.1115/1.4007775.
  6.  S. Dousti and P. Allaire, “A thermohydrodynamic approach for single-film and double-film floating disk fixed thrust bearings verified with experiment,” Tribol. Int., vol. 140, p. 105858, Dec 2019.
  7.  H. Engel, “Berechung der Strömung, der Drücke und Temperaturen in Radial-Axialbund-Gleitlagern mit Hilfe eines Finite-Elemente-Programms,” Ph.D. thesis, Universität Stuttgart, 1992.
  8.  T. Hagemann, H. Blumenthal, C. Kraft, and H. Schwarze, “A study on energetic and hydraulic interaction of combined journal and thrust bearings,” in Proceedings of ASME Turbo Expo 2015: Turbine Technical Conference and Exposition, no. GT2015‒43460, 2015, pp. 1–11.
  9.  G.H. Jang, S.H. Lee, and H.W. Kim, “Finite element analysis of the coupled journal and thrust bearing in a computer hard disk drive,” Tribol., vol. 128, pp. 335–340, 2006, doi: 10.1115/1.2162918.
  10.  G. Xiang, Y. Han, R. Chen, J. Wang, X. Ni, and K. Xiao, “A hydrodynamic lubrication model and comparative analysis for coupled microgroove journal-thrust bearings lubricated with water,” Proc. Inst. Mech. Eng., Part J: J. Eng. Tribol., vol. 234, no. 11, pp. 1755–1770, Nov 2019.
  11.  J.-C. Luneno, “Coupled vibrations in horizontal and vertical rotor-bearings systems,” Ph.D. thesis, Luleå University of Technology, 2010.
  12.  C. Ziese, C. Daniel, E. Woschke, and H. Mostertz, “Hochlaufsimulation eines semi-floating gelagerten ATL-Rotors mit schwimmender Axiallagerscheibe,” in 14. Magdeburger Maschinenbautage (24.–25.09.2019), Sep. 2019, pp. 105–112.
  13.  H.G. Elrod, “A cavitation algorithm,” J. Tribol., vol. 103, no. 3, pp. 350–354, 1981.
  14.  S. Nitzschke, E. Woschke, D. Schmicker, and J. Strackeljan, “Regularised cavitation algorithm for use in transient rotordynamic analysis,” Int. J. Mech. Sci., vol. 113, pp. 175–183, 2016.
  15.  S. Nitzschke, “Instationäres Verhalten schwimmbuchsengelagerter Rotoren unter Berücksichtigung masseerhaltender Kavitation,” Ph.D. thesis, Otto-von-Guericke Universität Magdeburg, 2016.
  16.  C. Daniel, “Simulation von gleit-und wälzgelagerten Systemen auf Basis eines Mehrkörpersystems für rotordynamische Anwendungen,” Ph.D. thesis, Otto-von-Guericke Universität Magdeburg, 2013.
  17.  C. Ziese, E. Woschke, and S. Nitzschke, “Tragdruck- und Schmierstoffverteilung von Axialgleitlagern unter Berücksichtigung von mas- seerhaltender Kavitation und Zentrifugalkraft,” in 13. Magdeburger Maschinenbautage, 2017, pp. 312–323.
  18.  A. Kumar and J.F. Booker, “A finite element cavitation algorithm,” J. Tribol., vol. 113, no. 2, pp. 279–284, 1991.
  19.  “MAN turbochargers TCA series floating disk thrust bearing,” https://turbocharger.man-es.com/docs/default-source/ shopwaredocuments/ tca-turbochargerf451d068cde04720bdc9b 8e95b7c0f8e.pdf, accessed: 2020‒10‒09.
  20.  “KBB turbochargers ST27 series f loating disk thrust bearing,” https://kbb-turbo.com/turbocharger-product-series/st27-series, accessed: 2020-10-09.
  21.  C. Irmscher, S. Nitzschke, and E. Woschke, “Transient thermohydrodynamic analysis of a laval rotor supported by journal bearings with respect to calculation times,” in SIRM 2019 – 13th International Conference on Dynamics of Rotating Machines, 2019, pp. Paper–ID SIRM2019–25.
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Authors and Affiliations

Jan Kiciński
1

  1. Institute of Fluid-Flow Machinery, Polish Academy of Sciences, ul. Fiszera 14, Gdańsk 80-231, Poland
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Abstract

Squeeze film dampers (SFDs) are commonly used in turbomachinery in order to introduce external damping, thereby reducing rotor vibrations and acoustic emissions. Since SFDs are of similar geometry as hydrodynamic bearings, the REYNOLDS equation of lubrication can be utilised to predict their dynamic behaviour. However, under certain operating conditions, SFDs can experience significant fluid inertia effects, which are neglected in the usual REYNOLDS analysis. An algorithm for the prediction of these effects on the pressure build up inside a finite-length SFD is therefore presented. For this purpose, the REYNOLDS equation is extended with a first-order perturbation in the fluid velocities to account for the local and convective inertia terms of the NAVIER-STOKES equations. Cavitation is taken into account by means of a mass conserving two-phase model. The resulting equation is then discretized using the finite volume method and solved with an LU factorization. The developed algorithm is capable of calculating the pressure field, and thereby the damping force, inside an SFD for arbitrary operating points in a time-efficient manner. It is therefore suited for integration into transient simulations of turbo machinery without the need for bearing force coefficient maps, which are usually restricted to circular centralized orbits. The capabilities of the method are demonstrated on a transient run-up simulation of a turbocharger rotor with two semi-floating bearings. It can be shown that the consideration of fluid inertia effects introduces a significant shift of the pressure field inside the SFDs, and therefore the resulting damper force vector, at high oil temperatures and high rotational speeds. The effect of fluid inertia on the kinematic behaviour of the whole system on the other hand is rather limited for the examined rotor.
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Authors and Affiliations

Thomas Drapatow
1
Oliver Alber
2
Elmar Woschke
1
ORCID: ORCID

  1. Institute of Mechanics, Otto von Guericke University Magdeburg, 39106 Magdeburg, Germany
  2. MAN Energy Solutions SE, 86153 Augsburg, Germany
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Abstract

The rotating machines with overhung rotors form a broad class of devices used in many types of industry. For this kind of rotor machine in the paper, there is investigated an influence of dynamic and static unbalance of a rotor, parallel and angular misalignments of shafts, and inner anisotropy of rigid couplings on system dynamic responses. The considerations are performed through a hybrid structural model of the machine rotor-shaft system, consisting of continuous beam finite elements and discrete oscillators. Numerical calculations are carried out for parameters characterizing a heavy blower applied in the mining industry. The main goal of the research is to assess the sensitivity of the imperfections mentioned above on excitation severity of rotor-shaft lateral vibrations and motion stability of the machine in question.
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Authors and Affiliations

Tomasz Szolc
1
ORCID: ORCID
Robert Konowrocki
1
ORCID: ORCID

  1. Institute of Fundamental Technological Research of the Polish Academy of Sciences, ul. Pawińskiego 5B, 02-106 Warsaw, Poland
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Abstract

Full-floating ring bearings are state of the art at high speed turbomachinery shafts like in turbochargers. Their main feature is an additional ring between shaft and housing leading to two fluid films in serial arrangement. Analogously, a thrust bearing with an additional separating disk between journal collar and housing can be designed. The disk is allowed to rotate freely only driven by drag torques, while it is radially supported by a short bearing against the journal. This paper addresses this kind of thrust bearing and its implementation into a transient rotor dynamic simulation by solving the Reynolds PDE online during time integration. Special attention is given to the coupling between the different fluid films of this bearing type. Finally, the differences between a coupled and an uncoupled solution are discussed.
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Bibliography

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  4. M. Harada and J. Tsukazaki, “The steady-state characteristics of a hydrostatic thrust bearing with a floating disk,” J. Tribol., vol. 111, no. 2, pp. 352–357, Apr 1989, doi: 10.1115/1.3261921.
  5. M. Fischer, A. Mueller, B. Rembold, and B. Ammann, “Numerical investigation of the flow in a hydrodynamic thrust bearing with floating disk,” J. Eng. Gas Turbines Power, vol. 135, 2013, doi: 10.1115/1.4007775.
  6. S. Dousti and P. Allaire, “A thermohydrodynamic approach for single-film and double-film floating disk fixed thrust bearings verified with experiment,” Tribol. Int., vol. 140, p. 105858, Dec 2019.
  7. H. Engel, “Berechung der Strömung, der Drücke und Temperaturen in Radial-Axialbund-Gleitlagern mit Hilfe eines Finite-Elemente-Programms,” Ph.D. thesis, Universität Stuttgart, 1992.
  8. T. Hagemann, H. Blumenthal, C. Kraft, and H. Schwarze, “A study on energetic and hydraulic interaction of combined journal and thrust bearings,” in Proceedings of ASME Turbo Expo 2015: Turbine Technical Conference and Exposition, no. GT2015‒43460, 2015, pp. 1–11.
  9. G.H. Jang, S.H. Lee, and H.W. Kim, “Finite ele- ment analysis of the coupled journal and thrust bearing in a computer hard disk drive,” J. Tribol., vol. 128, pp. 335–340, 2006, doi: 10.1115/1.2162918.
  10. G. Xiang, Y. Han, R. Chen, J. Wang, X. Ni, and K. Xiao, “A hydrodynamic lubrication model and comparative analysis for coupled microgroove journal-thrust bearings lubricated with water,” Proc. Inst. Mech. Eng., Part J: J. Eng. Tribol., vol. 234, no. 11, pp. 1755–1770, Nov 2019.
  11. J.-C. Luneno, “Coupled vibrations in horizontal and vertical rotor-bearings systems,” Ph.D. thesis, Luleå University of Technology, 2010.
  12. C. Ziese, C. Daniel, E. Woschke, and H. Mostertz, “Hochlaufsimulation eines semi-floating gelagerten ATL-Rotors mit schwimmender Axiallagerscheibe,” in 14. Magdeburger Maschinen- bautage (24.–25.09.2019), Sep. 2019, pp. 105–112.
  13. H.G. Elrod, “A cavitation algorithm,” J. Tribol., vol. 103, no. 3, pp. 350–354, 1981.
  14. S. Nitzschke, E. Woschke, D. Schmicker, and J. Strackeljan, “Regularised cavitation algorithm for use in transient rotordynamic analysis,” Int. J. Mech. Sci., vol. 113, pp. 175–183, 2016.
  15. S. Nitzschke, “Instationäres Verhalten schwimmbuchsengelagerter Rotoren unter Berücksichtigung masseerhaltender Kavitation,” Ph.D. thesis, Otto-von-Guericke Universität Magdeburg, 2016.
  16. C. Daniel, “Simulation von gleit-und wälzgelagerten Systemen auf Basis eines Mehrkörpersystems für rotordynamische Anwendungen,” Ph.D. thesis, Otto-von-Guericke Universität Magdeburg, 2013.
  17. C. Ziese, E. Woschke, and S. Nitzschke, “Tragdruckund Schmierstoffverteilung von Axialgleitlagern unter Berücksichtigung von masseerhaltender Kavitation und Zentrifugalkraft,” in Magdeburger Maschinenbautage, 2017, pp. 312–323.
  18. A. Kumar and J.F. Booker, “A finite element cavitation algorithm,” J. Tribol., vol. 113, no. 2, pp. 279–284, 1991.
  19. “MAN turbochargers TCA series floating disk thrust bearing,” https://turbocharger.man-es.com/docs/default-source/ shopwaredocuments/tca-turbochargerf451d068cde04720bdc9b 8e95b7c0f8e.pdf, accessed: 2020‒10‒09.
  20. “KBB turbochargers ST27 series f loating disk thrust bearing,” https://kbb-turbo.com/turbocharger-product-series/ st27-series, accessed: 2020-10-09.
  21. C. Irmscher, S. Nitzschke, and E. Woschke, “Transient thermohydrodynamic analysis of a laval rotor supported by journal bearings with respect to calculation times,” in SIRM 2019 – 13th International Conference on Dynamics of Rotating Machines, 2019, pp. Paper–ID SIRM2019–25.
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Authors and Affiliations

Steffen Nitzschke
1
Christian Ziese
1
Elmar Woschke
1
ORCID: ORCID

  1. Institute of Mechanics, Otto-von-Guericke University, 39106 Magdeburg, Germany

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