In the paper modeling of main inductances for mathematical models of induction motors is applied to study the effects caused by a rotor eccentricity and saturation effects. All three possible types of eccentricity: static, dynamic and mixed are modeled. The most important parameters describing rotor eccentricity include self and mutual inductances of the windings. The structural changes of the permeance function as a result of eccentricity appearance and the Fourier spectra of inductances in occurrence of saturation for each case are determined in the paper. The presented algorithm can be used for the diagnostically specialized models of induction motors.
Uzyskanie czystego produktu z surowców w przemysłowych procesach ich przetwarzania jest trudne. Jak badać mieszalniki i zapewnić efektywne wykorzystanie energii?
The efficiency of the solid-rotor induction machines depends on axial length of rotor (including the end-regions). Determination of the best axial length is problematic because of current density distribution in the end-regions and also because of absence of dedicated methods and models. This work proposes a method that circumvents this difficulty. It is based on the numerical determination of a dimensionless rotor-end factor using a combination of three- and two-dimensional finite element models restricted to the motor rotor. Such the end factor can be used in both analytical and numerical model of the machine in order to determine the typical performance characteristics. In this work, using this method, we determined an optimal length of the slitted solid rotor of a motor operating at 12 000 rpm, that maximizes the motor efficiency. The results of computations and measurements, carried out on the laboratory test-stand, are presented.
Main energy conversion machinery used and to be used in cogeneration systems are schematically described. Some assets of the distributed generation are pointed out and small-scale cogeneration systems designed for energy units of distributed cogeneration are described.
In the small scale, turbines and bearings are a source of specific problems connected with securing stable rotor operation. Accepted has been two kinds of high speed micro-turbines of electric power about 3 KW with multistage axial and radial rotors supported on foil bearings. A concept which becomes more and more attractive takes into account a low-boiling agent, which is normally used in the thermal cycle of the micro-turbine, as the lubricating liquid in the bearings (so-called ORC based systems). Of some importance is the operation of these machines at a low noise emission level, sine being parts of the household equipment they could disturb the calm of the residents. The scope of the present article is limited to the discussion of dynamic characteristics of the selected design. The properties of the rotor combined with slide bearings (foil bearings in this particular case) were taken under investigation. A combination of this type is a certain novelty since a typical modal analysis of such objects refers to a rotor itself. Analysing the dynamic state of the "home" power plants requires qualitatively novel research tools.
The paper presents a concept, a construction, a circuit model and experimental results of the double-rotor induction motor. This type of a motor is to be implemented in the concept of the electromagnetic differential. At the same time it should fulfill the function of differential mechanism and the vehicle drive. One of the motor shafts is coupled to the direction changing mechanical transmission. The windings of the external rotor are powered by slip rings and brushes. The inner rotor has the squirrel-cage windings. The circuit model parameters were calculated based on the 7.5 kW real single-rotor induction motor (2p = 4). Experimental verification of the model was based on comparison between the mentioned single-rotor motor and double-rotor model with the outer rotor blocked. The presented results showed relatively good compliance between the model and real motor.
The considerations presented in the paper relate to one of the most intriguing phenomena, which is the development of oil whirls and oil whips in rotors with journal bearings. This effect is sometimes referred to as flutter, as its origin is in some relation to self-exciting vibrations of the system. Despite the fact that the flutter has been an object of investigation in numerous research centres all over the world, its nature has not been sufficiently recognized yet. The present paper delivers a description of particular phases of development of the hydrodynamic instability and proposes diagnostic determinants for this state. The object of investigations also included bearings with hybrid lubrication and siphon pockets in the oil gaps. The answer has been received to the question whether the self-exciting vibrations in rotating machines can be avoided, or reduced by means of additional oil supply having the form of siphon oil.
This paper presents the bases of a new method of monitoring technical condition of turbomachine blades during their operation. The method utilizes diagnostic models such as a quotient of amplitude amplification and a phase shift of diagnostic signal y(t) which is a result of blade operation as well as a signal x(t) of blade environment while a blade tip approaches a sensor, amplitude amplification and phase shift of these signals while the blade tip moves away from the sensor. The adopted diagnostic models indirectly take into account the existing environment of a blade, represented by the signal x(t), without the need to measure it. Thus, the model is sensitive to the changes in technical condition of blades and practically intensive to a change in environment. The suggested method may prove very important in diagnostics of rotor blades during turbomachines operation (compressors, turbines etc.).
The paper presents research on dynamics, modeling and the results of experimental tests of the rotor system rotating in gas lubricated bearing with a floating bush. The dependence of rotor vibration intensity on the waviness of bearing elements was tested and simulated. It was confirmed experimentally that the amplitude of rotor vibration in gas lubricated bearing with double gas film is basically lower than the one with single gas film. The kinetic orbits of the rotor shaft vibration displacements are presented. Dynamic and mathematical models constructed enable to design bearings that distinct optimal according to the minimal vibration intensity.
Obtaining a pure product by mixing together raw materials, so as to carry out a chemical reaction at high selectivity, is a difficult part of manufacturing chemical products. How can we test reactors and mixers to ensure the efficient use of energy?
Electro-dynamic passive magnetic bearings are now viewed as a feasible option when looking for support for high-speed rotors. Nevertheless, because of the skew-symmetrical visco-elastic properties of such bearings, they are prone to operational instability. In order to avoid this, the paper proposes the addition of external damping into the newly designed vibrating laboratory rotor-shaft system. This may be achieved by means of using simple passive dampers that would be found among the components of the electro-dynamic bearing housings along with magnetic dampers, which satisfy the operational principles of active magnetic bearings. Theoretical investigations are going to be conducted by means of a structural computer model of the rotor-shaft under construction, which will take into consideration its actual dimensions and material properties. The additional damping magnitudes required to stabilize the most sensitive lateral eigenmodes of the object under consideration have been determined by means of the Routh-Hurwitz stability criterion.
In this paper the design and the magneto-static simulation of axial-flux permanent- magnet stepper motor with the disc type rotor is presented. Disk motors are particularly suitable for electrical vehicles, robots, valve control, pumps, centrifuges, fans, machine tools and manufacturing. The brushless machine with axial flux and permanent magnets, also called the disc-type machine, is an interesting alternative to its cylindrical radial flux counterpart due to the disk shape, compact construction and high torque density. This paper describes a design of four phase microstepping motor with the disc type rotor. The FEM modeling and the 3D magneto-static simulation of the disk stepper motor with permanent magnets is being subject of the article, too. Disc rotor type permanent magnet stepper motor for high torque to inertia ratio is ideal for robotics and CNC machines.
This paper presents optimization results for a two-phase, modular transverse flux switched reluctance motor (TFSRM) with an outer rotor. In particular, the main disadvantage of the considered motor structure, that is the zero starting torque in some rotor positions, is eliminated by construction optimization. A numerical model of the motor developed in the Flux3D program is coupled with a Matlab-based evolutionary algorithm for optimization of construction parameters of the magnetic circuit. The elaboratem algorithm is also connected with a database to limit the computation costs. Three objective functions are taken into account for the motor integral parameter improvement. The fundamental role of a type of an optimization criterion function is comparatively analyzed and a new effective criterion function is introduced.
A rotor-stator spinning disk reactor for intensified biodiesel synthesis is described and numerically simulated in the present research. The reactor consists of two flat disks, located coaxially and parallel to each other with a gap ranging from 0.1 mm to 0.2 mm between the disks. The upper disk is located on a rotating shaft while the lower disk is stationary. The feed liquids, triglycerides (TG) and methanol are injected into the reactor from centres of rotating disk and stationary disk, respectively. Fluid hydrodynamics in the reactor for synthesis of biodiesel from TG and methanol in the presence of a sodium hydroxide catalyst are simulated, using convection-diffusion-reaction multicomponent transport model with the CFD software ANSYS©Fluent v. 13.0. Effect of operating conditions on TG conversion is particularly investigated. Simulation results indicate that there is occurrence of back flow close to the stator at the outlet zone. Small gap size and fast rotational speed generally help to intensify mixing among reagents, and consequently enhance TG conversion. However, increasing rotational speed of spinning disk leads to more backflow, which decreases TG conversion. Large flow rate of TG at inlet is not recommended as well because of the short mean residence time of reactants inside the reactor.
This paper presents the results of research on self-vibrations of rotary systems with segmental tilting-pad journal bearings having different frequencies of rotor revolution. The problem of research formulated in this work concerns technical characteristics of primary elements of the investigated system and its principle of operation. The obtained results are illustrated with graphs. The paper also contains comparison of results and discussion. General conclusions are given at the end of the paper.
The paper reports on investigation and development of a flywheel device intended for an energy storage prototype. The goal was to design and experimentally verify the concept of self-integrated flywheel with smart control of energy flow and accumulation. The Flywheel Energy Storage System (FESS) must has high energy efficiency and structural robustness. Investigation on structural dynamics of the composite flywheel connected with outer type rotor was carried out using Finite Element Method. The FESS is designed to run in vacuum and is supported on low-energy, controlled, active magnetic bearings (AMBs). The flywheel device of 10 MJ energy density and a weight of 150 kg with two integrated rotors/generators of 50 kW power density each is intended to operate up to 40 000 rpm.