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Abstract

This paper investigates the influence of 1%, 2% and 3% zirconia (ZrO2) nanoparticles to the melting, microstructural and mechanical properties of the Sn58Bi solder. Melting temperatures of 145.11°C, 140.89°C and 143.84°C were attained correspondingly for the 1%, 2% and 3% ZrO2 reinforced Sn58Bi solder. The microstructures especially the spacing between the lamellar structures of the Sn58Bi solder alloy was narrower for 1% ZrO2 added with Sn58Bi solder alloy. The highest and lowest hardness value of 32.28 HV and 27.62 HV was recorded for 1% and 2% ZrO2 additions respectively. Highest shear strength value was noted for the 3% ZrO2 added SnBi/Copper joint with 0.8712 kN, while the lowest value of 0.4380 kN noted for the 1% ZrO2 added SnBi/Copper joint. The presence of small-sized ZrO2 nanoparticles can be seen to be properly dispersed at the solder joint to increase the shear load at maximum joint stress.
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Authors and Affiliations

S. Amares
1 2
R. Durairaj
2
S.H. Kuan
2

  1. Universiti Tunku Abdul Rahman, Lee Kong Chian Faculty of Engineering and Science, Jalan Sungai Long, Bandar Sungai Long, 43000 Kajang, Selangor, Malaysia
  2. Center of Mechanical and Materials Engineering, Faculty of Engineering and Built Environment, SEGi University No. 9, Jalan Teknologi, Taman Sains Selangor, Kota Damansara PJU 5, 47810 Petaling Jaya , Selangor, Malaysia
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Abstract

The structure and load characteristics of the roadway are simplified, and the experimental model of the roadway deformation and damage under compression-shear load is established. The experimental data acquisition system is built with a CCD camera. The digital speckle correlation method is used to calculate the image data of the experimental model. The correspondence between the evolution law of the deformation field, the interlayer displacement and deformation evolution are analysed, including the dynamic characteristic of the roadway surrounding the rock. Research results indicate: (1) The damage peak load of the weak layer structure shows a decreasing trend as the interlayer shear stress increases. As the initially applied shear stress increases, the value of interlayer sliding displacement increases, and the dynamic characteristics become more apparent. (2) In the sub-instability phase of the loading curve, when the surrounding rock slides along the layers under compression-shear load, the stress is re-distributed and transmitted to the deep part of the surrounding rock. Then the surrounding rock of the roadway forms the characteristic of alternating change, between tension to compression. (3) According to the state of dynamic and static mechanics, the deformation evolution of the roadway before the peak load belongs to the static process. Zonal fracturing is part of the transition phase from the static process to the slow dynamic process, and the rockburst damage is a high-speed dynamic process. (4) Under the compression-shear load, due to the weak layer structure of the coal and rock mass, the local fracture, damage, instability and sliding of the surrounding rock of the roadway are the mechanical causes of rockburst. (5) Even if the coal and rock mass does not have the condition of impact tendency, under stress load of the horizontal direction, distribution of large shear stress is formed between layers, and the dynamic damage of the rockburst may occur.
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Bibliography

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Authors and Affiliations

Yimin Song
1
He Ren
1
Hailiang Xu
1
Dong An
1

  1. North China University of Technology, School of Civil Engineering, China
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Abstract

7075-T6 Al and AZ31B Mg dissimilar alloys were friction stir lap welded with or without a Zn filler, and the effect of heat input on the joint quality was systematically studied. The experimental and finite element simulation results displayed that the formation characteristics and microstructures of the joint with or without the Zn filler were significantly affected by the heat input. The tensile shear load of joint with or without the Zn filler increased first and then decreased with the decrease of the welding speed from 200 to 50 mm/min. Moreover, the peak temperature in the stir zone was significantly decreased by the Zn filler addition, and the high temperature zone narrowed along the plate thickness direction. These changes of heat input made that longer mixing region boundary length and larger effective lap width were attained as the Zn filler was used. In addition, due to the replacement of Al-Mg intermetallic compounds (IMCs) by Al-Mg-Zn and Mg-Zn IMCs which were less harmful to the joint, the tensile shear load of the joint with the Zn filler was obviously enhanced compared to that of the joint without the Zn filler at each welding speed. The maximum tensile shear load of 7.2 kN was obtained at the welding speed of 100 mm/min.
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Authors and Affiliations

Huaxia Zhao
1
ORCID: ORCID
Peng Gong
2
ORCID: ORCID
Shude Ji
2
ORCID: ORCID
Xue Gong
2
ORCID: ORCID

  1. AVIC Manufacturing Technology Institute, Beijing 100024, P. R. China
  2. Shenyang Aerospace University, College of Aerospace Engineering, Shenyang 110136, P. R. China

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