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Abstract

Casting industry has been enriched with the processes of mechanization and automation in production. They offer both better working standards, faster and more accurate production, but also have begun to generate new opportunities for new foundry defects. This work discusses the disadvantages of processes that can occur, to a limited extend, in the technologies associated with mould assembly and during the initial stages of pouring. These defects will be described in detail in the further part of the paper and are mainly related to the quality of foundry cores, therefore the discussion of these issues will mainly concern core moulding sands. Four different types of moulding mixtures were used in the research, representing the most popular chemically bonded moulding sands used in foundry practise. The main focus of this article is the analysis of the influence of the binder type on mechanical and thermal deformation in moulding sands.
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Authors and Affiliations

A. Grabarczyk
1
ORCID: ORCID
K. Major-Gabryś
1
ORCID: ORCID
J. Jakubski
1
ORCID: ORCID
St.M. Dobosz
1
ORCID: ORCID
D. Bolibruchová
2
ORCID: ORCID
R. Pastirčák
2
ORCID: ORCID

  1. AGH University of Science and Technology, Faculty of Foundry Engineering, Department of Moulding Materials, Mould Technology and Foundry of Non-ferrous Metals, Al. Mickiewicza 30, 30-059 Krakow, Poland
  2. University of Zilina, Žilinská Univerzita v Žiline, Faculty of Mechanical Engineering, Žilina, Slovak Republic
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Abstract

The paper presents the results of an investigation of the thermal deformation of moulding sands with an inorganic (geopolymer) binder with a relaxation additive, whose main task is to reduce the final (residual) strength and improves knocking-out properties of moulding sand. The moulding sand without a relaxation additive was the reference point. The research was carried out using the hot-distortion method (DMA apparatus from Multiserw-Morek). The results were combined with linear deformation studies with determination of the linear expansion factor (Netzsch DIL 402C dilatometer). The study showed that the introduction of relaxation additive has a positive effect on the thermal stability of moulding sand by limiting the measured deformation value, in relation to the moulding sand without additive. In addition, a relaxation additive slightly changes the course of the dilatometric curve. Change in the linear dimension of the moulding sand sample with the relaxation additive differs by only 0.05%, in comparison to the moulding sand without additive.

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Authors and Affiliations

A. Bobrowski
D. Drożyński
J. Jakubski
M. Szumera
K. Kaczmarska
B. Grabowska
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Abstract

Biocompatibility, biodegradability and non-toxicity are the main attributes of any material to be used in biomedical applications. Among all the potential stimuli, pH, salt and temperature exist naturally in the internal environment of the human body. Hence internal stimuli responsive hydrogels can be exploited for specific drug delivery and tissue replacement. Poly(vinyl alcohol) (PVA) is the world’s largest volume synthetic polymer, produced for its excellent chemical resistance, physical properties and complete biodegradability, which has resulted in broad practical applications. PVA could be considered a suitable host material due to its good thermo-stability, chemical resistance and film-forming ability. It is also an important material because of its large-scale applications. Novel data analysis techniques were developed to analyze the response of PVA to external stimuli, including temperature and/or pH. The presented non-contact method shows that the PVA polymer gel, physically cross-linked by freezing and thawing, shrinks and swells under the influence of temperature, which is a reversible phenomenon. Under the given conditions, such as temperature, pH and mechanical load, the dominant factor affecting the swelling or contraction of the hydrogel is the change in the temperature of the liquid in which the PVA hydrogel sample is immersed.
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Bibliography

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Authors and Affiliations

Katarzyna Kazimierska-Drobny
1

  1. Department of Mechatronics, Bydgoszcz Kazimierz Wielki University, Kopernika 1 street, 85-074 Bydgoszcz, Poland
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Abstract

Casting industry has been enriched with the processes of mechanization and automation in production. They offer both better working standards, faster and more accurate production, but also have begun to generate new opportunities for new foundry defects. This work discusses the disadvantages of processes that can occur, to a limited extend, in the technologies associated with mould assembly and during the initial stages of pouring. These defects will be described in detail in the further part of the paper and are mainly related to the quality of foundry cores, therefore the discussion of these issues will mainly concern core moulding sands. Four different types of moulding mixtures were used in the research, representing the most popular chemically bonded moulding sands used in foundry practise. The main focus of this article is the analysis of the influence of the binder type on mechanical and thermal deformation in moulding sands.

Go to article

Authors and Affiliations

A. Grabarczyk
K. Major-Gabryś
S.M. Dobosz
J. Jakubski
D. Bolibruchová
M. Bruna
R. Pastirčák
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Abstract

The paper presents possibility of using biodegradable materials as parts of moulding sands’ binders based on commonly used in foundry

practice resins. The authors focus on thermal destruction of binding materials and thermal deformation of moulding sands with tested

materials. All the research is conducted for the biodegradable material and two typical resins separately. The point of the article is to show

if tested materials are compatible from thermal destruction and thermal deformation points of view. It was proved that tested materials

characterized with similar thermal destruction but thermal deformation of moulding sands with those binders was different.

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Authors and Affiliations

St.M. Dobosz
J. Jakubski
K. Major-Gabryś
D. Drożyński

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