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Abstract

The study presents a concept of generation of micro-cracks (or cracks) in metal specimens in order to assess their material with respect to the thermal shock resistance. Both the method of conducting the experiment and the criteria of the assessment of the material resistance to the rapid temperature changes are discussed. The schematic diagram of the research stand used for repeated heating and rapid cooling of specimens, constructed in the Foundry Institute of the Częstochowa University of Technology, is presented. The proposed solution enables to maintain constant conditions of the experiment. The tests were held for flat specimens 70 mm long, 20 mm wide, and 5 mm thick, tapered over a distance of 15 mm towards both ends. The specimens were induction heated up to the specified temperature and then, in response to the signal produced by a pyrometer, dipped in the tank containing the cooling medium. The thermal shock resistance of the material can be assessed on the basis of either the total length of the micro-cracks arisen at the tapered parts of a specimen after a specified number of heating-and-cooling cycles, or the number of such cycles prior to the total damage of a specimen, or else the number of thermal cycles prior to generation of the first crack. The study includes an exemplary view of the metal specimen after the thermal shock resistance tests, as well as the illustrative microstructure of the vermicular cast iron which reveals a crack propagating from the edge towards the core of the material.

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Authors and Affiliations

A. Jakubus
ORCID: ORCID
M.S. Soiński
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Abstract

The paper presents a detailed analysis of the material damaging process due to lowcycle fatigue and subsequent crack growth under thermal shocks and high pressure. Finite Element Method (FEM) model of a high pressure (HP) by-pass valve body and a steam turbine rotor shaft (used in a coal power plant) is presented. The main damaging factor in both cases is fatigue due to cycles of rapid temperature changes. The crack initiation, occurring at a relatively low number of load cycles, depends on alternating or alternating-incremental changes in plastic strains. The crack propagation is determined by the classic fracture mechanics, based on finite element models and the most dangerous case of brittle fracture. This example shows the adaptation of the structure to work in the ultimate conditions of high pressure, thermal shocks and cracking.

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Authors and Affiliations

Jakub Pawlicki
Piotr Marek
Janisław Zwoliński
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Abstract

This paper presents the results of studies concerning the production and characterization of Al-SiC/W and Cu-SiC/W composite materials with a 30% volume fraction of reinforcing phase particles as well as the influence of corrosion and thermal shocks on the properties of selected metal matrix composites. Spark plasma sintering method (SPS) was applied for the purpose of producing these materials. In order to avoid the decomposition of SiC surface, SiC powder was coated with a thin tungsten layer using plasma vapour deposition (PVD) method. The obtained results were analysed by the effect of the corrosion and thermal shocks on materials density, hardness, bending strength, tribological and thermal properties. Qualitative X-ray analysis and observation of microstructure of sample surfaces after corrosion tests and thermal shocks were also conducted. The use of PVD technique allows us to obtain an evenly distributed layer of titanium with a constant thickness of 1.5 µm. It was found that adverse environmental conditions and increased temperature result in a change in the material behaviour in wear tests.

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Authors and Affiliations

A. Strojny-Nędza
P. Egizabal
K. Pietrzak
R. Zieliński
K. Kaszyca
A. Piątkowska
M. Chmielewski
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Abstract

Ladle plays an important role in the metallurgical industry whose maintenance directly affects the production efficiency of enterprises. In view of the problems such as low maintenance efficiency and untimely maintenance in the current ladle passive maintenance scheme, the life prediction mechanism for ladle composite structures is established which bases on the stress analysis of steel shell and ladle lining in the production process, combining conventional fatigue analysis and extended fracture theory. The mechanism is accurate and effective according to the simulation results. Through which, the useful life of steel shell can be accurately predicted by detecting the crack length of it. Due to the large number of factors affecting the life of the lining of the ladle, it is difficult to accurately predict the life of the ladle lining, so a forecasting mean based on the thermal shock method is proposed to predict the service life of the ladle lining in this paper. The life prediction mechanism can provide data support and theoretical guidance for the active maintenance of the ladle, which is the prerequisite for scientifically formulating ladle initiative maintenance program.

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Authors and Affiliations

Gongfa Li
Du Jiang
Ying Sun
Guozhang Jiang
Bo Tao
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Abstract

Austenitic Fe-Ni-Cr alloys are commonly used for the production of castings intended for high-temperature applications. One area where Fe-Ni-Cr castings are widely used is the equipment for heat treatment furnaces. Despite the good heat resistance properties of the materials used for the castings, they tend to develop cracks and deformations over time due to cyclic temperature changes experienced under high temperature operating conditions. In the case of carburizing furnace equipment, thermal stresses induced by the temperature gradient in each operating cycle on rapidly cooled elements have a significant influence on the progressive fatigue changes. In the carburized subsurface zone, also the different thermal expansion of the matrix and non-metallic precipitates plays a significant role in stress distribution. This article presents the results of analyses of thermal stresses in the surface and subsurface layer of carburized alloy during cooling, taking into account the simultaneous effect of both mentioned stress sources. The basis for the stress analyzes were the temperature distribution in the cross-section of the cooled element as a function cooling time, determined numerically using FEM. These distributions were taken as the thermal load of the element. The study presents the results of analyses on the influence of carbide concentration increase on stress distribution changes caused by the temperature gradient. The simultaneous consideration of both thermal stress sources, i.e. temperature gradient and different thermal expansions of phases, allowed for obtaining qualitatively closer results than analyzing the stress sources independently
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Authors and Affiliations

A. Bajwoluk
1
ORCID: ORCID
P. Gutowski
1
ORCID: ORCID

  1. Mechanical Engineering Faculty, West Pomeranian University of Technology, Szczecin Al. Piastów 19, 70-310 Szczecin, Poland
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Abstract

The paper deals with the application of the eXtended Finite Element Method (XFEM) to simulations of discrete macro-cracks in plain concrete specimens under tension, bending and shear. Fundamental relationships and basic discrete constitutive laws were described. The most important aspects of the numerical implementation were discussed. Advantages and disadvantages of the method were outlined.

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Authors and Affiliations

J. Bobinski
J. Tejchman
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Abstract

Natural stones are used as coating material on the exteriors and terraces of buildings in architecture, and in places such as entrances, halls, living rooms, kitchens, bathrooms and stairs in interior spaces. Limra limestone and travertine are used as natural building materials in many structures depending on their colors. However, the water absorption values of these two natural stones are high due to their porosity, resulting in negative effects from atmospheric conditions. In this study, two different carbonate-based natural stones, limra limestone and travertine, were treated with two different water-repellent chemicals, one solvent-based and one water-based. After application, thermal shock tests were performed with a sodium chloride solution consisting of twenty cycles. The changes in the weights of samples dried to constant mass, ultrasonic permeability, Leeb hardness, and color change values in the samples were determined after the thermal shock tests. In addition, the effects of water-repellent chemicals on the formation of NaCl crystals accumulated in the pores of the rocks were examined by SEM and EDX analysis. Changes in non-destructively measured values were compared with the values of reference samples without surface protection. The solvent- based water-repellent chemical made the sample surface more hydrophobic than the water-based repellent. In both types of natural stones, the solvent-based water repellent chemical showed more protective properties against salt crystallization under thermal shock conditions compared to the water-based repellent.
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Authors and Affiliations

Gökhan Ekincioğlu
1
ORCID: ORCID

  1. Kırşehir Ahi Evran University, Kaman Vocational School, Department of Mining and Mineral Extraction,Turkey

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