The authors presented problems related to utilization of exhaust gases of the gas turbine unit for production of electricity in an Organic Rankine Cycle (ORC) power plant. The study shows that the thermal coupling of ORC cycle with a gas turbine unit improves the efficiency of the system. The undertaken analysis concerned four the so called "dry" organic fluids: benzene, cyclohexane, decane and toluene. The paper also presents the way how to improve thermal efficiency of Clausius-Rankine cycle in ORC power plant. This method depends on applying heat regeneration in ORC cycle, which involves pre-heating the organic fluid via vapour leaving the ORC turbine. As calculations showed this solution allows to considerably raise the thermal efficiency of Clausius-Rankine cycle.
The present paper describes a cycle, which may be applied in sewage treatment plants as a system to convert biological waste into process heat and electricity. In sludge stabilization processes anaerobic fermentation acts as the source of methane, which can be used then to generate heat and electric current in gas turbines. Products of high-temperature oxidation can be utilized in organic Rankine cycles to generate electric power. Waste heat is used for heating the fermenting biomass. Energy balance equations mentioned in the thesis: organic Rankine cycle, regenerative gas turbine engine, anaerobic sludge stabilization system.
By means of small wind turbines, it is possible to create distributed sources of electricity useful in areas with good wind conditions. Sometimes, however, it is possible to use small wind turbines also in areas characterized by lower average wind speeds during the year. At the small wind turbine design stage, various types of technical solutions to increase the speed of the wind stream, as well as to optimally orientate it, can be applied. The methods for increasing the efficiency of wind energy conversion into electricity in the case of a wind turbine include: the use of a diffuser shielding the turbine rotor and the optimization of blades mounted on the turbine rotor. In the paper, the influence of the diffuser and rotor blades geometry on the efficiency of an exemplary wind turbine for exploitation in the West Pomeranian Province is investigated. The analyses are performed for three types of the diffuser and for three types of rotor blades. Based on them, the most optimal shapes of the diffuser and blades are selected due to the efficiency of the wind turbine. For the turbine with the designed diffuser, calculations of the output power for the assumed different values of the average annual wind speed and the constant Betz power factor and the specified generator efficiency are made. In all the analyzed cases, the amount of energy that can be generated by the turbine during the year is also estimated. Important practical conclusions are formulated on the basis of these calculations. In the final part of the paper, a 3D model of the wind turbine with the diffuser and rotor blades chosen based on earlier analyses is presented. As a material for the diffuser and rotor blades, glass fiber type A is applied. By means of calculations using the finite element method, the limit displacement of the turbine structure under the influence of a hurricane wind are determined. Based on these calculations, the correctness of the modelled small wind turbine structure has been demonstrated.
An important operational task for thermal turbines during run-up and run-down is to keep the stresses in the structural elements at a right level. This applies not only to their instantaneous values, but also to the impact of them on the engine lifetime. The turbine shaft is a particularly important element. The distribution of stresses depends on geometric characteristics of the shaft and its specific locations. This means a groove manufactured for fixing the rotor blades. The extreme stresses in this place occur during the start-up and the shaft heating to normal operating temperature. The process needs optimisation. Optimization tasks are multidisciplinary issues and can be carried out using different methods. In recent years, particular attention in optimisation has been paid to the use of artificial intelligence methods. Among them, a special role is assigned to genetic algorithms. The paper presents a genetic algorithm method to optimise the steam turbine shaft heating process during its start-up phase. The presented optimization task of this algorithm is to carry out the process of the shaft heating as soon as possible at the conditions of not exceeding the stresses at critical locations at any heating phase.
The energy industry is undergoing a major upheaval. In Germany, for example, the large nuclear and coal-fired power plants in the gigawatt scale are planned to be shut down in the forthcoming years. Electricity is to be generated in many small units in a decentralized, renewable and environmentally friendly manner. The large 1000 MW multistage axial steam turbines used to this date are no longer suitable for these tasks. For this reason, the authors examine turbine architectures that are known per se but have fallen into oblivion due to their inferior efficiency and upcoming electric drives about 100 year ago. However, these uncommon turbine concepts could be suitable for small to micro scale distributed power plants using thermodynamic cycles, which use for example geothermal wells or waste heat from industry to generate electricity close to the consumers. Thus, the paper describes and discusses the concept of a velocity-compounded single wheel re-entry cantilever turbine in comparison with other turbine concepts, especially other velocity-compounded turbines like the Curtis-type. Furthermore, the authors describe the design considerations, which led to a specific design of a 5 kW air turbine demonstrator, which was later manufactured and investigated. Finally, first numerical as well as experimental results are presented, compared and critically discussed with regards to the originally defined design approach.
Cooling of the hot gas path components plays a key role in modern gas turbines. It allows, due to efficiency reasons, to operate the machines with temperature exceeding components' melting point. The cooling system however brings about some disadvantages as well. If so, we need to enforce the positive effects of cooling and diminish the drawbacks, which influence the reliability of components and the whole machine. To solve such a task we have to perform an optimization which makes it possible to reach the desired goal. The task is approached in the 3D configuration. The search process is performed by means of the evolutionary approach with floatingpoint representation of design variables. Each cooling structure candidate is evaluated on the basis of thermo-mechanical FEM computations done with Ansys via automatically generated script file. These computations are parallelized. The results are compared with the reference case which is the C3X airfoil and they show a potential stored in the cooling system. Appropriate passage distribution makes it possible to improve the operation condition for highly loaded components. Application of evolutionary approach, although most suitable for such problems, is time consuming, so more advanced approach (Conjugate Heat Transfer) requires huge computational power. The analysis is based on original procedure which involves optimization of size and location of internal cooling passages of cylindrical shape within the airfoil. All the channels can freely move within the airfoil cross section and also their number can change. Such a procedure is original.
The problem presented in this paper refers to the concepts applied to the design of supercritical steam turbines. The issue under the investigation is the presence of a cooling system. Cooling systems aim to protect the main components of the turbines against overheating. However the cooling flows mix with the main flow and modify the expansion line in the steam path. This affects the expansion process in the turbine and changes the performance when compared to the uncooled turbine. The analysis described here investigates the range of the influence of the cooling system on the turbine cycle. This influence is measured mainly through the change of the power generation efficiency. The paper explains the approach towards the assessment of the cooling effects and presents results of the modeling for three supercritical steam cycles.
In the paper a calculation methodology of isentropic efficiency of a compressor and turbine in a gas turbine installation on the basis of polytropic efficiency characteristics is presented. A gas turbine model is developed into software for power plant simulation. There are shown the calculation algorithms based on iterative model for isentropic efficiency of the compressor and for isentropic efficiency of the turbine based on the turbine inlet temperature. The isentropic efficiency characteristics of the compressor and the turbine are developed by means of the above mentioned algorithms. The gas turbine development for the high compressor ratios was the main driving force for this analysis. The obtained gas turbine electric efficiency characteristics show that an increase of pressure ratio above 50 is not justified due to the slight increase in the efficiency with a significant increase of turbine inlet combustor outlet and temperature.
Paper presents the concept of energy storage system based on power-to-gas-to-power (P2G2P) technology. The system consists of a gas turbine co-firing hydrogen, which is supplied from a distributed electrolysis installations, powered by the wind farms located a short distance from the potential construction site of the gas turbine. In the paper the location of this type of investment was selected. As part of the analyses, the area of wind farms covered by the storage system and the share of the electricity production which is subjected storage has been changed. The dependence of the changed quantities on the potential of the hydrogen production and the operating time of the gas turbine was analyzed. Additionally, preliminary economic analyses of the proposed energy storage system were carried out.
This paper presents a gas turbine combined cycle plant with oxy-combustion and carbon dioxide capture. A gas turbine part of the unit with the operating parameters is presented. The methodology and results of optimization by the means of a genetic algorithm for the steam parts in three variants of the plant are shown. The variants of the plant differ by the heat recovery steam generator (HRSG) construction: the singlepressure HRSG (1P), the double-pressure HRSG with reheating (2PR), and the triple-pressure HRSG with reheating (3PR). For obtained results in all variants an economic evaluation was performed. The break-even prices of electricity were determined and the sensitivity analysis to the most significant economic factors were performed.
Recent investigations of micro engines have documented the problem of low efficiency of steady compression devices [2]. As a solution, the application of unsteady processes has been proposed [1, 6, 17-20]. Closer investigations have shown the applicability of pure unsteady devices for gas compression, but it is also shown that they are practically not applicable for torque generation [21]. A new concept of the wave engine has to be developed.
This paper presents such a new concept and numerical investigation of the hybrid wave engine. A hybrid wave engine combines in a single machine components realizing unsteady compression, steady expansion, and mixed unsteady and steady scavenging due to the centrifugal force action. MEMS technology requires or prefers a flat geometry. Therefore, the use of a radial type of wave compression device for air compression is proposed. A numerical, two-dimensional complete model of this device was built, and several numerical simulations of engine operations were performed. The numerical model includes the simplified model of the combustion chamber closing the flow loop between the high-pressure compressed air port and the high-pressure hot exhaust gas port. The model represents the complete flow scheme of the hybrid wave engine. A special type of turbine in radial configuration with serial flow layout is used for torque generation.
The paper presents a new method of lifetime calculations of steam turbine components operating at high temperatures. Component life is assessed on the basis of creep-fatigue damage calculated using long-term operating data covering the whole operating period instead of representative events only. The data are analysed automatically by a dedicated computer program developed to handle big amount of process data. Lifetime calculations are based on temperature and stress analyses performed by means of finite element method and using automatically generated input files with thermal and mechanical boundary conditions. The advanced lifetime assessment method is illustrated by an example of lifetime calculations of a steam turbine rotor.
A gas turbine air bottoming cycle consists of a gas turbine unit and the air turbine part. The air part includes a compressor, air expander and air heat exchanger. The air heat exchanger couples the gas turbine to the air cycle. Due to the low specific heat of air and of the gas turbine exhaust gases, the air heat exchanger features a considerable size. The bigger the air heat exchanger, the higher its effectiveness, which results in the improvement of the efficiency of the gas turbine air bottoming cycle. On the other hand, a device with large dimensions weighs more, which may limit its use in specific locations, such as oil platforms. The thermodynamic calculations of the air heat exchanger and a preliminary selection of the device are presented. The installation used in the calculation process is a plate heat exchanger, which is characterized by a smaller size and lower values of the pressure drop compared to the shell and tube heat exchanger. Structurally, this type of the heat exchanger is quite similar to the gas turbine regenerator. The method on which the calculation procedure may be based for real installations is also presented, which have to satisfy the economic criteria of financial profitability and cost-effectiveness apart from the thermodynamic criteria.
The paper concerns the engineering design of guide vane and runner blades of hydraulic turbines using the inverse problem on the basis of the definition of a velocity hodograph, which is based on Wu’s theory [1, 2]. The design concerns the low-head double-regulated axial Kaplan turbine model characterized by a very high specific speed. The three-dimensional surfaces of turbine blades are based on meridional geometry that is determined in advance and, additionally, the distribution of streamlines must also be defined. The principles of the method applied for the hydraulic turbine and related to its conservation equations are also presented. The conservation equations are written in a curvilinear coordinate system, which adjusts to streamlines by means of the Christoffel symbols. This leads to significant simplification of the computations and generates fast results of three-dimensional blade surfaces. Then, the solution can be found using the method of characteristics. To assess usefulness of the design and robustness of the method, numerical and experimental investigations in a wide range of operations were carried out. Afterwards, the so-called shell characteristics were determined by means of experiments, which allowed to evaluate the method for application to the low-head (1.5 m) Kaplan hydraulic turbine model with the kinematic specific speed (»260). The numerical and experimental results show the successful usage of the method and it can be concluded that it will be useful in designing other types of Kaplan and Francis turbine blades with different specific speeds.