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Number of results: 95
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Abstract

In the paper, the author presents a certain method of calculation of Horizontal Axis Wind Turbine (HAWT) performance for yawed flow conditions. The presented model is developed on the basis of propeller theory described in [23). Te model employs the results of the vortex theory of propeller combined with momentum and angular momentum theorems for the HAWT wake. In the model, the blade element is regarded as a source of tangential and axial force acting on air at actuator disk surface. The momentum equations are corrected for the effect of finite number of blades by introduction of Prandtl tip-loss factor to the equations. Thanks to the approximation of lift force coefficient vs. angle of attack by sine curve, one may get a quadratic equation for local axial velocity component. Tangential component of induced velocity may be calculated from relations obtained from vortex theory of HAWT. This allows us to avoid an iterative solution for induced velocity, unlike in most of the HAWT and propeller theories. The blade section drag is incorporated to calculations of total drag of rotor and power, when induced velocity components are known, and hence blade element angle of attack is determined. To incorporate the effect of blade element stall-delay due to blade rotation, a simple semi-empirical model proposed by Tangier and Selig has been applied. The calculations are compared with experimental data obtained at Riso 100 kW experimental turbine test site and at the Grumman Wind Stream 33 turbine modified by NREL. The comparison includes power output as well as blade element angles of attack. The presented results show that the method described in the paper underestimates performance for low speed winds, whereas for strong winds the power output is slightly overestimated. For average angles of attack, one may see that for small tip speed ratios angles of attack are overestimated. At high tip speed ratios, however, angles of attack are underestimated. It was shown that there is a need to take into account the work done by side force on the tangential inflow component to obtain correct power curves for yawed flow conditions.
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Authors and Affiliations

Piotr Strzelczyk
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Abstract

This work analyzes the process of construction and manufacturing of a blade used in a wind turbine. The calculation scheme is presented for forces generated on the blade of a wind turbine and parameters are determined of weather conditions in which the designed element would be working. Subsequently, for the chosen aerodynamic profile the characteristics are calculated of its aerodynamic coefficients, which enables the establishing of the angle of attack which impacts the yield of wind engines. The presented process is an introduction to 3D modelling of a wind turbine’s blade and simulation of its creation in a CAM environment.
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Authors and Affiliations

Karol Tucki
Mateusz Zimoch
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Abstract

The authors presented problems related to utilization of exhaust gases of the gas turbine unit for production of electricity in an Organic Rankine Cycle (ORC) power plant. The study shows that the thermal coupling of ORC cycle with a gas turbine unit improves the efficiency of the system. The undertaken analysis concerned four the so called "dry" organic fluids: benzene, cyclohexane, decane and toluene. The paper also presents the way how to improve thermal efficiency of Clausius-Rankine cycle in ORC power plant. This method depends on applying heat regeneration in ORC cycle, which involves pre-heating the organic fluid via vapour leaving the ORC turbine. As calculations showed this solution allows to considerably raise the thermal efficiency of Clausius-Rankine cycle.

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Authors and Affiliations

Sławomir Wiśniewski
Aleksandra Borsukiewicz-Gozdur
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Abstract

The present paper describes a cycle, which may be applied in sewage treatment plants as a system to convert biological waste into process heat and electricity. In sludge stabilization processes anaerobic fermentation acts as the source of methane, which can be used then to generate heat and electric current in gas turbines. Products of high-temperature oxidation can be utilized in organic Rankine cycles to generate electric power. Waste heat is used for heating the fermenting biomass. Energy balance equations mentioned in the thesis: organic Rankine cycle, regenerative gas turbine engine, anaerobic sludge stabilization system.

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Authors and Affiliations

Robert Matysko
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Abstract

By means of small wind turbines, it is possible to create distributed sources of electricity useful in areas with good wind conditions. Sometimes, however, it is possible to use small wind turbines also in areas characterized by lower average wind speeds during the year. At the small wind turbine design stage, various types of technical solutions to increase the speed of the wind stream, as well as to optimally orientate it, can be applied. The methods for increasing the efficiency of wind energy conversion into electricity in the case of a wind turbine include: the use of a diffuser shielding the turbine rotor and the optimization of blades mounted on the turbine rotor. In the paper, the influence of the diffuser and rotor blades geometry on the efficiency of an exemplary wind turbine for exploitation in the West Pomeranian Province is investigated. The analyses are performed for three types of the diffuser and for three types of rotor blades. Based on them, the most optimal shapes of the diffuser and blades are selected due to the efficiency of the wind turbine. For the turbine with the designed diffuser, calculations of the output power for the assumed different values of the average annual wind speed and the constant Betz power factor and the specified generator efficiency are made. In all the analyzed cases, the amount of energy that can be generated by the turbine during the year is also estimated. Important practical conclusions are formulated on the basis of these calculations. In the final part of the paper, a 3D model of the wind turbine with the diffuser and rotor blades chosen based on earlier analyses is presented. As a material for the diffuser and rotor blades, glass fiber type A is applied. By means of calculations using the finite element method, the limit displacement of the turbine structure under the influence of a hurricane wind are determined. Based on these calculations, the correctness of the modelled small wind turbine structure has been demonstrated.

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Authors and Affiliations

Kamil Krzysztof Skorupa
Rafał Grzejda
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Abstract

An important operational task for thermal turbines during run-up and run-down is to keep the stresses in the structural elements at a right level. This applies not only to their instantaneous values, but also to the impact of them on the engine lifetime. The turbine shaft is a particularly important element. The distribution of stresses depends on geometric characteristics of the shaft and its specific locations. This means a groove manufactured for fixing the rotor blades. The extreme stresses in this place occur during the start-up and the shaft heating to normal operating temperature. The process needs optimisation. Optimization tasks are multidisciplinary issues and can be carried out using different methods. In recent years, particular attention in optimisation has been paid to the use of artificial intelligence methods. Among them, a special role is assigned to genetic algorithms. The paper presents a genetic algorithm method to optimise the steam turbine shaft heating process during its start-up phase. The presented optimization task of this algorithm is to carry out the process of the shaft heating as soon as possible at the conditions of not exceeding the stresses at critical locations at any heating phase.

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Authors and Affiliations

Krzysztof Dominiczak
Marta Drosińska-Komor
Romuald Rzadkowski
Jerzy Głuch
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Abstract

This paper analyses the influence of three different ring-type inlet duct geometries on the performance of a small 1 MW backpressure steam turbine. It examines the efficiency and pressure drop of seven turbine variants, including four spiral inlet geometries and three stages with a mass flow rate around 30 t/h. A one-pipe and two-pipe inlets are analysed from aerodynamical point of view, taking into account stator and rotor blades in three stages without the outlet. An outlet is added to the best variant. Also analysed is the occurrence of vortices in the inlets of the studied variants 1–7 as well as the efficiency, drop pressure, turbine power and mass flow. Finally, the best inlet for a 1 MW steam turbine is suggested.
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Bibliography

[1] Bellucci J., Rubechin F., Arnone A.: Modeling partial admission in control stages of small steam turbines with CFD. In: Proc. ASME Turbo Expo, June 11-15 2018 Oslo, GT2018-76528, 2018.
[2] Lampart P., Szymaniak M., Rzadkowski R.: Unsteady load of partial admission control stage rotor of a large power steam turbine. In: Proc. ASME Turbo EXPO 2004, Power for Land, Sea and Air, June 14–17, 2004, Vienna, ASME GT-2004- 53886, 2004.
[3] Van den Braembussche R.A.: Flow and loss mechanisms in volutes of centrifugal pumps. Educational Notes. In: Design and Analysis of High Speed Pumps (12-1–12- 26). Educational Notes RTO-EN-AVT-143, Neuilly-sur-Seine, RTO, 2006 (available from: http://www.rto.nato.int/abstracts.asp).
[4] Drexler C.: Strömungsvorg ange und Verlustanteile in ungleichformig beaufschlagten Turbinenstufen. PhD thesis, RWTH Aachen University, Aachen 1996. Computational fluid dynamics analysis of 1 MW steam turbine inlet geometries 55
[5] Traupel W.: Thermische Turbomaschinen (4th Edn.). Springer, 2001.
[6] Kovats A.: Effect of non-rotating passages on performance of centrifugal pumps and subsonic compressors. In: Proc. Winter Annual Meeting, New York 1979.
[7] Lüdtke K.: Centrifugal process compressors – radial vs. tangential suction nozzles. In: ASME Paper 85-GT-80, 1985.
[8] Sievert R.: Analyse der Einflussparameter auf die Strömung im Eintritt von Niederdruck-Dampfturbinen. PhD thesis, Ruhr-Universität Bochum, Bochum 2006 (in German).
[9] Maier W.: Inlet casing for a turbine. US Patent US5927943A, 1999.
[10] Škach R., Uher J.: Spiral Inlets for Steam Turbines. AIP Conf. Proc. 1889, 020038, 2017.
[11] Hecker S., Rohe A., Stoff H.: Steam turbine inlet geometry from a structural and fluid dynamics point of view. In: Proc. ASME Turbo Expo 2012, GT2012-68678, 2012, 487–495.
[12] Gao K., Wang C., Xie Y., Zhang D.: Effects of inlet chamber structure of the control stage on the unsteady aerodynamic force. In: Proc. ASME Turbo Expo, Oslo, June 11–15 2018, GT2018-76632, 2018.
[13] Engelmann D., Schram A., Polklas T., Mailch P.: Losses of steam admission in industrial steam turbines depending on geometrical parameters. In: Proc. ASME Turbo Expo, Dusseldorf – Oslo, June 16-20 2014, GT2014-25172, 2014.
[14] Dejch M.,E., Filippov G.A., Lazarev L.Ja.: Collection of Profiles for Axial Turbine Cascades. Machinostroienie, Moscow 1965 (in Russian).
[15] Kietlinski K., Czerwinski P.: Retrofit of 18K370 steam turbine on the units 7–12 at Belchatow Power Plant. Arch. Energ. XLI(2011), 3-4, 77–96.
[16] Ansys CFX, Release 18.2.
[17] Ansys Meshing, Release 18.2
[18] Ansys TurboGrid, Release 18.2
[19] Ansys DesignModeller, Release 18.2
[20] Ansys CFX, Release 18.2, CFX documentation. Ansys, Inc.
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Authors and Affiliations

Arkadiusz Koprowski
1
Romuald Rzadkowski
1 2

  1. Institute of Fluid Flow Machinery Polish Academy of Sciences, Fiszera 14, 80-952 Gdansk, Poland
  2. Air Force Institute of Technology, Ksiecia Bolesława 6, 01-494 Warsaw, Poland
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Abstract

Problems related to power control of low power-output steam turbines are analyzed. These turbines are designed to operate in distributed power generation systems. Principles of automatic control involving a single control valve are presented on the basis of experience gathered with high power-output turbines. Results of simulations of power control for a low power-output turbine are discussed. It has been proven that closing of the control system and an application of a power controller (of optimally selected parameters) improves the object dynamics (shortening of the transition period). At the same time, a lack of such optimization can results in occurrence of undesirable phenomena such as: overshoot in the generator power characteristics, elongation of the response time to disturbance or overshoot of turbine control valves.
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Bibliography

[1] Karczewski J., Szuman P.: Electrohydraulic Ccontrol of Real Power of Turbosets in the Power and Electricity Generation System Control. Monografie 6. Wydawn. Inst. Energ., Warszawa 2020 (in Polish).
[2] Domachowski Z.: Automatic Control of Thermal Turbosets. Wydawn. PG, Gdansk 2014 (in Polish).
[3] Janiczek R.: Operation of Steam Powerplants. WNT, Warszawa 1992 (in Polish).
[4] Pawlik M., Strzelczyk F.: Power Plants. WNT, Warszawa 2009 (in Polish).
[5] Chmielniak T.: Power Generation Technologies. PWN, Warszawa 2021 (in Polish).
[6] Kryłłowicz W., Szwaja S.: A lowpower-output steam turbine in a system with a heat recovery boiler. Project rep. POIG 01.03.01-26-021/12, Czestochowa 2015 (in Polish).
[7] Gundlach W.: Turbomachinery. PWN, Warszawa 1970 (in Polish). [8] Karczewski J., Szuman P.: Scilab. Modelling and Simulation of Control System Operation. Nakom, Poznan 2019 (in Polish).
[9] Karczewski J.: Coordination of loading of boiler and turbine systems in an electricpower unit. IEEE Catalog Number CFP19H21-ART.: ISBN: 978-1-7281-2053-9.
[10] Karczewski J., Pawlak M.: Power control problems of units co-burning biomass. Arch. Energ. XLI(2011), 3–4, 29–39.
[11] Karczewski J., Pawlak M., Szuman P., Wasik P.: Assessment of availability of the power unit participating in the regulation of the electrical power system. Arch. Energ. XL(2010), 1–2, 89–102.
[12] Karczewski J., Szuman P.: Testing of the power unit control systems using power unit and its parts simulation model. Elektronika (2018), 11 (in Polish).
[13] Karczewski J., Szuman P.: Testing of the power unit control systems using power unit simulator. Elektronika (2017), 11 (in Polish).
[14] Karczewski J., Szuman P.: Power unit work optimization based on simulation of various control system configurations. Prace Inst. Elektrotechn. 270(2015) (in Polish).
[15] Karczewski J., Szuman P.: Simulation of various control system configuration of power units. Elektronika (2015), 12 (in Polish).
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Authors and Affiliations

Władysław Kryłłowicz
1
Jacek Karczewski
2
Paweł Szuman
2

  1. Lodz University of Technology, Institute of Turbomachinery, Wolczanska 217/221, 93-003 Lodz, Poland
  2. Institute of Power Engineering, Mory 8, 01-330 Warsaw, Poland
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Abstract

The energy industry is undergoing a major upheaval. In Germany, for example, the large nuclear and coal-fired power plants in the gigawatt scale are planned to be shut down in the forthcoming years. Electricity is to be generated in many small units in a decentralized, renewable and environmentally friendly manner. The large 1000 MW multistage axial steam turbines used to this date are no longer suitable for these tasks. For this reason, the authors examine turbine architectures that are known per se but have fallen into oblivion due to their inferior efficiency and upcoming electric drives about 100 year ago. However, these uncommon turbine concepts could be suitable for small to micro scale distributed power plants using thermodynamic cycles, which use for example geothermal wells or waste heat from industry to generate electricity close to the consumers. Thus, the paper describes and discusses the concept of a velocity-compounded single wheel re-entry cantilever turbine in comparison with other turbine concepts, especially other velocity-compounded turbines like the Curtis-type. Furthermore, the authors describe the design considerations, which led to a specific design of a 5 kW air turbine demonstrator, which was later manufactured and investigated. Finally, first numerical as well as experimental results are presented, compared and critically discussed with regards to the originally defined design approach.

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Authors and Affiliations

Andreas Paul Weiss
Philipp Streit
Tobias Popp
Patrick Shoemaker
Thomas Hildebrandt
Václav Novotný
Jan Špale
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Abstract

The time period of a jet engines full acceleration (from idle run rotating speed to full thrust) is a very important operational parameter. Minimization of this period is an important problem to be solved during the design of the fuel supply and control system. There are many methods of acceleration process control, especially in the case of engines with complicated design configurations. This work presents the problem of acceleration of a simple, single spool turbine jet engine with a so-called stable geometry, in which only one input (control) signal exists - fuel flow rate. Two methods of acceleration control consisting of limitation of the maximum allowable temperature of working medium in front of and behind the turbine in transient states were analyzed. In order to avoid difficulties associated with the direct measurement of actual temperatures, the so-called nonlinear engine observer was applied. With the use of the computer simulation method it was proven that the control algorithm with the limited maximum temperature in front of the turbine makes it possible the shortening of the acceleration time period significantly in comparison with a similar algorithm, that realizes the limitation of temperature behind the turbine.
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Authors and Affiliations

Wojciech I. Pawlak
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Abstract

The knowledge of performance characteristics of turbine stage groups is still insufficient, particularly in the general case of changes of operating conditions. This situation is caused mainly by the scarcity of experimental data available. In such case, the opportunity to obtain the required data, using mathematical modelling and numerical simulation of the operation of stage groups under off-design conditions instead of physical experiment, seems to be attractive. The application of this idea for impulse type turbine stage groups was presented in [I], [2]. Here we discuss similar results but obtained for reaction type turbine stage groups, that is: - mathematical model for computer simulation of operation of reaction type turbine stage group, under variable regime (based on Ainley's and Mathieson's method with some improvements); - simulation results for a number of stage groups designed according to former BBC and traditional concepts; - more general properties of these groups (in relation to flow capacity and efficiency) obtained from the analysis of simulation data; - comparison of observed properties of impulse and reaction typy turbine stage groups.
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Authors and Affiliations

Andrzej Miller
Janusz Lewandowski
Zofia Trzcińska
Kamal Ahmad Abed
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Abstract

Cooling of the hot gas path components plays a key role in modern gas turbines. It allows, due to efficiency reasons, to operate the machines with temperature exceeding components' melting point. The cooling system however brings about some disadvantages as well. If so, we need to enforce the positive effects of cooling and diminish the drawbacks, which influence the reliability of components and the whole machine. To solve such a task we have to perform an optimization which makes it possible to reach the desired goal. The task is approached in the 3D configuration. The search process is performed by means of the evolutionary approach with floatingpoint representation of design variables. Each cooling structure candidate is evaluated on the basis of thermo-mechanical FEM computations done with Ansys via automatically generated script file. These computations are parallelized. The results are compared with the reference case which is the C3X airfoil and they show a potential stored in the cooling system. Appropriate passage distribution makes it possible to improve the operation condition for highly loaded components. Application of evolutionary approach, although most suitable for such problems, is time consuming, so more advanced approach (Conjugate Heat Transfer) requires huge computational power. The analysis is based on original procedure which involves optimization of size and location of internal cooling passages of cylindrical shape within the airfoil. All the channels can freely move within the airfoil cross section and also their number can change. Such a procedure is original.

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Authors and Affiliations

Grzegorz Nowak
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Abstract

The problem presented in this paper refers to the concepts applied to the design of supercritical steam turbines. The issue under the investigation is the presence of a cooling system. Cooling systems aim to protect the main components of the turbines against overheating. However the cooling flows mix with the main flow and modify the expansion line in the steam path. This affects the expansion process in the turbine and changes the performance when compared to the uncooled turbine. The analysis described here investigates the range of the influence of the cooling system on the turbine cycle. This influence is measured mainly through the change of the power generation efficiency. The paper explains the approach towards the assessment of the cooling effects and presents results of the modeling for three supercritical steam cycles.

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Authors and Affiliations

Wojciech Kosman
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Abstract

Temperature related decrease of steam turbine components is one of the main transient processes that occur during a typical long-term operation. With a natural cooling (no user interference) it takes more than 14 days before the temperature of components reaches the level that allows to open and repair a turbine. It is then reasonable to apply a forced cooling in order to decrease the time between a shut-down of a power generating unit and a beginning of a repair. This paper presents the analysis of application of a forced cooling process to supercritical steam turbines. The main problems under the investigation are the safety issues of the process and the optimization of cooling conditions. The paper describes the safety restrictions and the optimization criteria. The process is analyzed in numerical simulations conducted for various cooling conditions.
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Authors and Affiliations

Wojciech Kosman
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Abstract

In the paper a calculation methodology of isentropic efficiency of a compressor and turbine in a gas turbine installation on the basis of polytropic efficiency characteristics is presented. A gas turbine model is developed into software for power plant simulation. There are shown the calculation algorithms based on iterative model for isentropic efficiency of the compressor and for isentropic efficiency of the turbine based on the turbine inlet temperature. The isentropic efficiency characteristics of the compressor and the turbine are developed by means of the above mentioned algorithms. The gas turbine development for the high compressor ratios was the main driving force for this analysis. The obtained gas turbine electric efficiency characteristics show that an increase of pressure ratio above 50 is not justified due to the slight increase in the efficiency with a significant increase of turbine inlet combustor outlet and temperature.

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Authors and Affiliations

Janusz Kotowicz
Marcin Job
Mateusz Brzęczek
Krzysztof Nawrat
Janusz Mędrych
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Abstract

Paper presents the concept of energy storage system based on power-to-gas-to-power (P2G2P) technology. The system consists of a gas turbine co-firing hydrogen, which is supplied from a distributed electrolysis installations, powered by the wind farms located a short distance from the potential construction site of the gas turbine. In the paper the location of this type of investment was selected. As part of the analyses, the area of wind farms covered by the storage system and the share of the electricity production which is subjected storage has been changed. The dependence of the changed quantities on the potential of the hydrogen production and the operating time of the gas turbine was analyzed. Additionally, preliminary economic analyses of the proposed energy storage system were carried out.

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Authors and Affiliations

Janusz Kotowicz
Łukasz Bartela
Klaudia Dubiel-Jurgaś
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Abstract

This paper presents a gas turbine combined cycle plant with oxy-combustion and carbon dioxide capture. A gas turbine part of the unit with the operating parameters is presented. The methodology and results of optimization by the means of a genetic algorithm for the steam parts in three variants of the plant are shown. The variants of the plant differ by the heat recovery steam generator (HRSG) construction: the singlepressure HRSG (1P), the double-pressure HRSG with reheating (2PR), and the triple-pressure HRSG with reheating (3PR). For obtained results in all variants an economic evaluation was performed. The break-even prices of electricity were determined and the sensitivity analysis to the most significant economic factors were performed.

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Authors and Affiliations

Janusz Kotowicz
Marcin Job
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Abstract

First part of the article describes how we can by change of gating system achieve better homogeneity of product made by investment casting. Turbine engine flap was made by investment casting technology – lost wax casting. The casting process was realised in vacuum. The initial conditions (with critical occurrence of porosity) was simulated in ProCAST software. Numerical simulation can clarify during analysis of melt turbulent flow in gate system responsible for creation of entrained oxide films. After initial results and conclusions, the new gating system was created with subsequent turbulence analysis. The new design of gating system support direct flow of metal and a decrease of porosity values in observed areas was achieved. Samples taken from a casting produced with use of newly designed gating system was processed and prepared for metallography. The second part of article deals with identification of structural components in used alloy - Inconel 718. The Ni – base superalloys, which are combined unique physical and mechanical properties, are used in aircraft industry for production of aero engine most stressed parts, as are turbine blades.
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Authors and Affiliations

A. Remišová
J. Belan
A. Sládek
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Abstract

Recent investigations of micro engines have documented the problem of low efficiency of steady compression devices [2]. As a solution, the application of unsteady processes has been proposed [1, 6, 17-20]. Closer investigations have shown the applicability of pure unsteady devices for gas compression, but it is also shown that they are practically not applicable for torque generation [21]. A new concept of the wave engine has to be developed.

This paper presents such a new concept and numerical investigation of the hybrid wave engine. A hybrid wave engine combines in a single machine components realizing unsteady compression, steady expansion, and mixed unsteady and steady scavenging due to the centrifugal force action. MEMS technology requires or prefers a flat geometry. Therefore, the use of a radial type of wave compression device for air compression is proposed. A numerical, two-dimensional complete model of this device was built, and several numerical simulations of engine operations were performed. The numerical model includes the simplified model of the combustion chamber closing the flow loop between the high-pressure compressed air port and the high-pressure hot exhaust gas port. The model represents the complete flow scheme of the hybrid wave engine. A special type of turbine in radial configuration with serial flow layout is used for torque generation.

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Authors and Affiliations

Janusz Piechna
Dawid Dyntar
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Abstract

The paper presents a new method of lifetime calculations of steam turbine components operating at high temperatures. Component life is assessed on the basis of creep-fatigue damage calculated using long-term operating data covering the whole operating period instead of representative events only. The data are analysed automatically by a dedicated computer program developed to handle big amount of process data. Lifetime calculations are based on temperature and stress analyses performed by means of finite element method and using automatically generated input files with thermal and mechanical boundary conditions. The advanced lifetime assessment method is illustrated by an example of lifetime calculations of a steam turbine rotor.

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Authors and Affiliations

Mariusz Banaszkiewicz
Wojciech Radulski
Krzysztof Dominiczak
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Abstract

A thermodynamic and economic analysis of a GT10 gas turbine integrated with the air bottoming cycle is presented. The results are compared to commercially available combined cycle power plants based on the same gas turbine. The systems under analysis have a better chance of competing with steam bottoming cycle configurations in a small range of the power output capacity. The aim of the calculations is to determine the final cost of electricity generated by the gas turbine air bottoming cycle based on a 25 MW GT10 gas turbine with the exhaust gas mass flow rate of about 80 kg/s. The article shows the results of thermodynamic optimization of the selection of the technological structure of gas turbine air bottoming cycle and of a comparative economic analysis. Quantities are determined that have a decisive impact on the considered units profitability and competitiveness compared to the popular technology based on the steam bottoming cycle. The ultimate quantity that can be compared in the calculations is the cost of 1 MWh of electricity. It should be noted that the systems analyzed herein are power plants where electricity is the only generated product. The performed calculations do not take account of any other (potential) revenues from the sale of energy origin certificates.
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Authors and Affiliations

Sebastian Lepszy
Daniel Czaja
Tadeusz Chmielnak
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Abstract

A gas turbine air bottoming cycle consists of a gas turbine unit and the air turbine part. The air part includes a compressor, air expander and air heat exchanger. The air heat exchanger couples the gas turbine to the air cycle. Due to the low specific heat of air and of the gas turbine exhaust gases, the air heat exchanger features a considerable size. The bigger the air heat exchanger, the higher its effectiveness, which results in the improvement of the efficiency of the gas turbine air bottoming cycle. On the other hand, a device with large dimensions weighs more, which may limit its use in specific locations, such as oil platforms. The thermodynamic calculations of the air heat exchanger and a preliminary selection of the device are presented. The installation used in the calculation process is a plate heat exchanger, which is characterized by a smaller size and lower values of the pressure drop compared to the shell and tube heat exchanger. Structurally, this type of the heat exchanger is quite similar to the gas turbine regenerator. The method on which the calculation procedure may be based for real installations is also presented, which have to satisfy the economic criteria of financial profitability and cost-effectiveness apart from the thermodynamic criteria.

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Authors and Affiliations

Tadeusz Chmielniak
Sebastian Lepszy
Daniel Czaja
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Abstract

The paper concerns the engineering design of guide vane and runner blades of hydraulic turbines using the inverse problem on the basis of the definition of a velocity hodograph, which is based on Wu’s theory [1, 2]. The design concerns the low-head double-regulated axial Kaplan turbine model characterized by a very high specific speed. The three-dimensional surfaces of turbine blades are based on meridional geometry that is determined in advance and, additionally, the distribution of streamlines must also be defined. The principles of the method applied for the hydraulic turbine and related to its conservation equations are also presented. The conservation equations are written in a curvilinear coordinate system, which adjusts to streamlines by means of the Christoffel symbols. This leads to significant simplification of the computations and generates fast results of three-dimensional blade surfaces. Then, the solution can be found using the method of characteristics. To assess usefulness of the design and robustness of the method, numerical and experimental investigations in a wide range of operations were carried out. Afterwards, the so-called shell characteristics were determined by means of experiments, which allowed to evaluate the method for application to the low-head (1.5 m) Kaplan hydraulic turbine model with the kinematic specific speed (»260). The numerical and experimental results show the successful usage of the method and it can be concluded that it will be useful in designing other types of Kaplan and Francis turbine blades with different specific speeds.

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Authors and Affiliations

Z. Krzemianowski
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Abstract

Liquefied natural gas (LNG) is transported by the sea-ships with relatively low pressure (0.13–0.14 MPa) and very low temperature (about 100 K) in cryo-containers. Liquid phase, and the low temperature of the medium is connected with its high exergy. LNG receives this exergy during the liquefaction and is related with energy consumption in this process. When the LNG is evaporated in atmospheric regasifiers (what takes place in many on-shore terminals as well as in local regasifier stations) the cryogenic exergy is totally lost. fortunately, there are a lot of installations dedicated for exergy recovery during LNG regasification. These are mainly used for the production of electricity, but there are also rare examples of utilization of the LNG cryogenic exergy for other tasks, for example it is utilized in the fruit lyophilization process. In the paper installations based on the Brayton cycle gas turbine are investigated, in the form of systems with inlet air cooling, liquid phase injection, exhaust gas based LNG evaporation and mirror gas turbine systems. The mirror gas turbine system are found most exegetically effective, while the exhaust gas heated systems the most practical in terms of own LNG consumption.
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Bibliography

[1] IGU IGU. World LNG report. International Gas Union (IGU), Barcelona 2017.
[2] Khan M.S., Lee M.: Design optimization of single mixed refrigerant natural gas liquefaction process using the particle swarm paradigm with nonlinear constraints. Energy 49(2013), 146–155.
[3] Romero Gómez M., Ferreiro Garcia R., Romero Gómez J., Carbia Carril J.: Review of thermal cycles exploiting the exergy of liquefied natural gas in the regasification process. Renew. Sust. Energ. Rev. 38(2014), 781–795.
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Authors and Affiliations

Ireneusz Szczygieł
1
Bartłomiej Paweł Rutczyk
1

  1. Silesian University of Technology Institute of Thermal Technology, Konarskiego 22, 44-100 Gliwice, Poland

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