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Abstract

The broad range applications of Ultra-Fine Grained metals is substantially limited by the lack of a welding method that allows them to be joined without losing the strong refinement of structure. From this point of view, the solid state welding processes are privileged. Friction welding tests were carried out on UFG 316L stainless steel. A joining process at high temperature activates the recrystallization, therefore the friction welding parameters were selected according to the criterion of the lowest degree of weakness due to recrystallization in the heat affected zone. In order to characterize the structure of basic material and selected areas of the obtained joint, were performed SEM, TEM and metallographic examinations in terms of hardness and range of softening of the material and tensile test. Despite the short time and relatively low welding temperature, results of the test by scanning electron microscopy and transmission electron microscopy confirmed the loss of the primary ultrafine structure in the Heat Affected Zone of welded joint.

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Authors and Affiliations

B. Skowrońska
T. Chmielewski
W. Pachla
M. Kulczyk
J. Skiba
W. Presz
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Abstract

A Si-Fe-Al ternary oxide-based micropowder coating was used to prevent the formation of a Zn coating on steel during the hot-dip Zn galvanizing process to reduce the welding fume and defects generated during the welding of Zn-galvanized steel. The composition ratio of the oxide powder was optimized and its microstructure and weldability were evaluated. The optimized oxide coating was stable in the hot-dip galvanizing bath at 470°C and effectively inhibited the formation of Zn coating. The Zn residue could be easily removed with simple mechanical impact. The proposed coating reduced Zn fume and prevented the residual Zn from melting in the weld bead during high-temperature welding, thus reducing the number of welding defects. The results indicated that this pretreatment can simplify the manufacturing process and shorten the process time cost-effectively.
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Authors and Affiliations

Seong-Min So
1
Ki-Yeon Kim
1
Il-Song Park
1
ORCID: ORCID
Seok-Jae Lee
1
ORCID: ORCID
Dong-Jin Yoo
2
Yeon-Won Kim
3
ORCID: ORCID
Min-Suk Oh
1
ORCID: ORCID

  1. Jeonbuk National University, Division of Advanced Materials Engineering, Jeonju, Republic of Korea
  2. Jeonbuk National University, Department of Energy Storage/Conversion Engineering Of Graduate School, Department of Life Science, Hydrogen and Fuel Cell Research Center, Jeonju, Republic of Korea
  3. Mokpo National Maritime University, Division of Marine Mechatronics, Mokpo, Republic of Korea
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Abstract

Inconel 713C precision castings are used as aircraft engine components exposed to high temperatures and the aggressive exhaust gas

environment. Industrial experience has shown that precision-cast components of such complexity contain casting defects like

microshrinkage, porosity, and cracks. This necessitates the development of repair technologies for castings of this type. This paper

presents the results of metallographic examinations of melted areas and clad welds on the Inconel 713C nickel-based superalloy, made by

TIG, plasma arc, and laser. The cladding process was carried out on model test plates in order to determine the technological and materialrelated

problems connected with the weldability of Inconel 713C. The studies included analyses of the macro- and microstructure of the

clad welds, the base materials, and the heat-affected zones. The results of the structural analyses of the clad welds indicate that Inconel

713C should be classified as a low-weldability material. In the clad welds made by laser, cracks were identified mainly in the heat-affected

zone and at the melted zone interface, crystals were formed on partially-melted grains. Cracks of this type were not identified in the clad

welds made using the plasma-arc method. It has been concluded that due to the possibility of manual cladding and the absence of welding

imperfections, the technology having the greatest potential for application is plasma-arc cladding.

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Authors and Affiliations

J. Adamiec
K. Łyczkowska
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Abstract

Nickel alloys, despite their good strength properties at high temperature, are characterized by limited weldability due to their susceptibility to hot cracking. So far, theories describing the causes of hot cracking have focused on the presence of impurities in the form of sulphur and phosphorus. These elements form low-melting eutectic mixtures that cause discontinuities, most frequently along solid solution grain boundaries, under the influence of welding deformations. Progress in metallurgy has effectively reduced the presence of sulphur and phosphorus compounds in the material, however, the phenomenon of hot cracking continues to be the main problem during the welding of nickel-based alloys. It was determined that nickel-based alloys, including Inconel 617, show a tendency towards hot cracking within the high-temperature brittleness range (HTBR). There is no information on any structural changes occurring in the HTBR. Moreover, the literature indicates no correlations between material-related factors connected with structural changes and the amount of energy delivered into the material during welding.

This article presents identification of correlations between these factors contributes to the exploration of the mechanism of hot cracking in solid-solution strengthened alloys with an addition of cobalt (e.g. Inconel 617). The article was ended with development of hot cracking model for Ni-Cr-Mo-Co alloys.

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Authors and Affiliations

J. Adamiec
N. Konieczna

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