Details

Title

Simulation of loading and wear rate distribution on cutting edges during gears hobbing

Journal title

Archive of Mechanical Engineering

Yearbook

2021

Volume

vol. 68

Issue

No 1

Affiliation

Hrytsay, Ihor : Lviv Polytechnic National University, Lviv, Ukraine ; Stupnytskyy, Vadym : Lviv Polytechnic National University, Lviv, Ukraine ; Topchi, Vladyslav : Lviv Polytechnic National University, Lviv, Ukraine

Authors

Keywords

gear hobbing ; cutting process simulation ; wear resistance ; friction

Divisions of PAS

Nauki Techniczne

Coverage

52-76

Publisher

Polish Academy of Sciences, Committee on Machine Building

Bibliography

[1] B. Karpuschewski, H.J. Knoche, M. Hipke, and M. Beutner. High performance gear hobbing with powder-metallurgical high-speed-steel. In Procedia CIRP, 1:196–201, 2012. doi: 10.1016/j.procir.2012.04.034.
[2] B. Karpuschewski, M. Beutner, M. Köchig, and C. Härtling. Influence of the tool profile on the wear behaviour in gear hobbing. CIRP Journal of Manufacturing Science and Technology, 18:128–134, 2018. doi: 10.1016/j.cirpj.2016.11.002.
[3] K.-D. Bouzakis, O. Friderikos, I. Mirisidis, and I. Tsiafis. Geometry and cutting forces in gear hobbing by a FEM-based simulation of the cutting process. In Proceedings of the 8th CIRP International Workshop on Modeling of Machining Operations, 10-11 May, Chemnitz, 2005.
[4] F. Klocke, C. Gorgels, R. Schalaster, and A. Stuckenberg. An innovative way of designing gear hobbing processes. Gear Technology, May:48–53, 2012.
[5] K.D. Bouzakis, S. Kombogiannis, A. Antoniadis, and N. Vidakis. Gear hobbing cutting process simulation and tool wear prediction models. Journal of Manufacturing Science and Engineering, 124(1):42–51, 2002. doi: 10.1115/1.1430236.
[6] K.D. Bouzakis, E. Lili E, N. Michailidis, and O. Friderikos. Manufacturing cylindrical gears by generating cutting processes: a critical synthesis of analysis methods. CIRP Annals, 57(2):676–696, 2008. doi: 10.1016/j.cirp.2008.09.001.
[7] G. Skordaris, K.D. Bouzakis, T. Kotsanis, P. Charalampous, E. Bouzakis, O. Lemmer, and S. Bolz. Film thickness effect on mechanical properties and milling performance of nano-structured multilayer PVD coated tools. Surface and Coatings Technology, 307, Part A:452–460, 2016, doi: 10.1016/j.surfcoat.2016.09.026.
[8] K.D. Bouzakis, S. Kombogiannis, A. Antoniadis, and N. Vidakis. Modeling of gear hobbing. Cutting simulation, tool wear prediction models and computer supported experimental-analytical determination of the hob life-time. In Proceeding of ASME International Mechanical Engineering Congress and Exposition, volume 1, pages 261–269, Shannon, 14–19 November, 1999.
[9] N. Sabkhi, A. Moufki, M. Nouari, C. Pelaingre, and C. Barlier. Prediction of the hobbing cutting forces from a thermomechanical modeling of orthogonal cutting operation. Journal of Manufacturing Processes, 23:1–12, 2016. doi: 10.1016/j.jmapro.2016.05.002.
[10] V. Dimitriou and A. Antoniadis. CAD-based simulation of the hobbing process for the manufacturing of spur and helical gears. The International Journal of Advanced Manufacturing Technology, 41(3-4):347–357, 2009. doi: 10.1007/s00170-008-1465-x.
[11] C. Claudin and J. Rech. Effects of the edge preparation on the tool life in gear hobbing. In Proceedings of the 3rd International Conference on Manufacturing Engineering (ICMEN), pages 57-70, Chalkidiki, Greece, 1-3 October 2008.
[12] J. Rech. Influence of cutting edge preparation on the wear resistance in high speed dry gear hobbing. Wear, 261(5-6):505–512, 2006. doi: 10.1016/j.wear.2005.12.007.
[13] C. Claudin and J. Rech. Development of a new rapid characterization method of hob’s wear resistance in gear manufacturing – Application to the evaluation of various cutting edge preparations in high speed dry gear hobbing. Journal of Materials Processing Technology, 209(11):5152–5160, 2009. doi: 10.1016/j.jmatprotec.2009.02.014.
[14] B. Hoffmeister. Über den Verschleiß am Wälzfräser (About wear on the hob). D.Sc. Thesis, RWTH Aachen, Germany, 1970 (in German).
[15] V.P. Astakhov. Metal Cutting Mechanics. CRC Press, 1999.
[16] P. Gutmann. Zerspankraftberechnung beim Waelzfraesen (Calculation of the cutting force for hobbing). Ph.D. Thesis, RWTH Aachen University, Aachen, Germany, 1988 (in German).
[17] I. Hrytsay, V.Stupnytskyy, and V. Topchii. Improved method of gear hobbing computer aided simulation. Archive of Mechanical Engineering, 66(4):475–494, 2019. doi: 10.24425/ame.2019.131358.
[18] V. Stupnytskyy and I. Hrytsay. Computer-aided conception for planning and researching of the functional-oriented manufacturing process. In: Tonkonogyi V. et al. (eds) Advanced Manufacturing Processes. InterPartner-2019. Lecture Notes in Mechanical Engineering, pages 309–320, 2020. doi: 10.1007/978-3-030-40724-7_32.
[19] I. Hrytsay and V. Stupnytskyy. Advanced computerized simulation and analysis of dynamic processes during the gear hobbing. In: Tonkonogyi V. et al. (eds) Advanced Manufacturing Processes. InterPartner-2019. Lecture Notes in Mechanical Engineering, pages 85–97, 2019. doi: 10.1007/978-3-030-40724-7_9.
[20] S.S. Silin. Similarity Methods in Metal Cutting, Mashinostroenie, Moscow, 1979. (in Russian).
[21] S.P. Radzevich. Gear Cutting Tools. Science and Engineering. CRC Press, 2017.

Date

12.04.2021

Type

Article

Identifier

DOI: 10.24425/ame.2021.137041 ; ISSN 0004-0738, e-ISSN 2300-1895

Source

Archive of Mechanical Engineering; 2021; vol. 68; No 1; 52-76

Reviewers


The Editorial Board of the Archive of Mechanical Engineering (AME) sincerely expresses gratitude to the following individuals who devoted their time to review papers submitted to the journal. Particularly, we express our gratitude to those who reviewed papers several times.

List of reviewers of volume 68 (2021)
Ahmad ABDALLA – Huaiyin Institute of Technology, China
Sara ABDELSALAM – University of California, Riverside, United States
Muhammad Ilman Hakimi Chua ABDULLAH – Universiti Teknikal Malaysia Melaka, Malaysia
Hafiz Malik Naqash AFZAL – University of New South Wales, Sydney, Australia
Reza ANSARI – University of Guilan, Rasht, Iran
Jeewan C. ATWAL – Indian Institute of Technology Delhi, New Delhi, India
Hadi BABAEI – Islamic Azad University, Tehran, Iran
Sakthi BALAN – K. Ramakrishnan college of Engineering, Trichy, India
Leszek BARANOWSKI – Military University of Technology, Warsaw, Poland
Elias BRASSITOS – Lebanese American University, Byblos, Lebanon
Tadeusz BURCZYŃSKI – Institute of Fundamental Technological Research, Warsaw, Poland
Nguyen Duy CHINH – Hung Yen University of Technology and Education, Hung Yen, Vietnam
Dorota CHWIEDUK – Warsaw University of Technology, Poland
Adam CISZKIEWICZ – Cracow University of Technology, Poland
Meera CS – University of Petroleum and Energy Studies, Duhradun, India
Piotr CYKLIS – Cracow University of Technology, Poland
Abanti DATTA – Indian Institute of Engineering Science and Technology, Shibpur, India
Piotr DEUSZKIEWICZ – Warsaw University of Technology, Poland
Dinesh DHANDE – AISSMS College of Engineering, Pune, India
Sufen DONG – Dalian University of Technology, China
N. Godwin Raja EBENEZER – Loyola-ICAM College of Engineering and Technology, Chennai, India
Halina EGNER – Cracow University of Technology, Poland
Fehim FINDIK – Sakarya University of Applied Sciences, Turkey
Artur GANCZARSKI – Cracow University of Technology, Poland
Peng GAO – Northeastern University, Shenyang, China
Rafał GOŁĘBSKI – Czestochowa University of Technology, Poland
Andrzej GRZEBIELEC – Warsaw University of Technology, Poland
Ngoc San HA – Curtin University, Perth, Australia
Mehmet HASKUL – University of Sirnak, Turkey
Michal HATALA – Technical University of Košice, Slovak Republic
Dewey HODGES – Georgia Institute of Technology, Atlanta, United States
Hamed HONARI – Johns Hopkins University, Baltimore, United States
Olga IWASINSKA – Warsaw University of Technology, Poland
Emmanuelle JACQUET – University of Franche-Comté, Besançon, France
Maciej JAWORSKI – Warsaw University of Technology, Poland
Xiaoling JIN – Zhejiang University, Hangzhou, China
Halil Burak KAYBAL – Amasya University, Turkey
Vladis KOSSE – Queensland University of Technology, Brisbane, Australia
Krzysztof KUBRYŃSKI – Air Force Institute of Technology, Warsaw, Poland
Waldemar KUCZYŃSKI – Koszalin University of Technology, Poland
Igor KURYTNIK – State Higher School in Oswiecim, Poland
Daniel LESNIC – University of Leeds, United Kingdom
Witold LEWANDOWSKI – Gdańsk University of Technology, Poland
Guolu LI – Hebei University of Technology, Tianjin, China
Jun LI – Xi’an Jiaotong University, China
Baiquan LIN – China University of Mining and Technology, Xuzhou, China
Dawei LIU – Yanshan University, Qinhuangdao, China
Luis Norberto LÓPEZ DE LACALLE – University of the Basque Country, Bilbao, Spain
Ming LUO – Northwestern Polytechnical University, Xi’an, China
Xin MA – Shandong University, Jinan, China
Najmuldeen Yousif MAHMOOD – University of Technology, Baghdad, Iraq
Arun Kumar MAJUMDER – Indian Institute of Technology, Kharagpur, India
Paweł MALCZYK – Warsaw University of Technology, Poland
Miloš MATEJIĆ – University of Kragujevac, Serbia
Norkhairunnisa MAZLAN – Universiti Putra Malaysia, Serdang, Malaysia
Dariusz MAZURKIEWICZ – Lublin University of Technology, Poland
Florin MINGIREANU – Romanian Space Agency, Bucharest, Romania
Vladimir MITYUSHEV – Pedagogical University of Cracow, Poland
Adis MUMINOVIC – University of Sarajevo, Bosnia and Herzegovina
Baraka Olivier MUSHAGE – Université Libre des Pays des Grands Lacs, Goma, Congo (DRC)
Tomasz MUSZYŃSKI – Gdansk University of Technology, Poland
Mohamed NASR – National Research Centre, Giza, Egypt
Driss NEHARI – University of Ain Temouchent, Algeria
Oleksii NOSKO – Bialystok University of Technology, Poland
Grzegorz NOWAK – Silesian University of Technology, Gliwice, Poland
Iwona NOWAK – Silesian University of Technology, Gliwice, Poland
Samy ORABY – Pharos University in Alexandria, Egypt
Marcin PĘKAL – Warsaw University of Technology, Poland
Bo PENG – University of Huddersfield, United Kingdom
Janusz PIECHNA – Warsaw University of Technology, Poland
Maciej PIKULIŃSKI – Warsaw University of Technology, Poland
T.V.V.L.N. RAO – The LNM Institute of Information Technology, Jaipur, India
Andrzej RUSIN – Silesian University of Technology, Gliwice, Poland
Artur RUSOWICZ – Warsaw University of Technology, Poland
Benjamin SCHLEICH – Friedrich-Alexander-Universität Erlangen-Nürnberg, Germany
Jerzy SĘK – Lodz University of Technology, Poland
Reza SERAJIAN – University of California, Merced, USA
Artem SHAKLEIN – Udmurt Federal Research Center, Izhevsk, Russia
G.L. SHI – Guangxi University of Science and Technology, Liuzhou, China
Muhammad Faheem SIDDIQUI – Vrije University, Brussels, Belgium
Jarosław SMOCZEK – AGH University of Science and Technology, Cracow, Poland
Josip STJEPANDIC – PROSTEP AG, Darmstadt, Germany
Pavel A. STRIZHAK – Tomsk Polytechnic University, Russia
Vadym STUPNYTSKYY – Lviv Polytechnic National University, Ukraine
Miklós SZAKÁLL – Johannes Gutenberg-Universität Mainz, Germany
Agnieszka TOMASZEWSKA – Gdansk University of Technology, Poland
Artur TYLISZCZAK – Czestochowa University of Technology, Poland
Aneta USTRZYCKA – Institute of Fundamental Technological Research, Warsaw, Poland
Alper UYSAL – Yildiz Technical University, Turkey
Gabriel WĘCEL – Silesian University of Technology, Gliwice, Poland
Marek WĘGLOWSKI – Welding Institute, Gliwice, Poland
Frank WILL – Technische Universität Dresden, Germany
Michał WODTKE – Gdańsk University of Technology, Poland
Marek WOJTYRA – Warsaw University of Technology, Poland
Włodzimierz WRÓBLEWSKI – Silesian University of Technology, Gliwice, Poland
Hongtao WU – Nanjing University of Aeronautics and Astronautics, China
Jinyang XU – Shanghai Jiao Tong University, China
Zhiwu XU – Harbin Institute of Technology, China
Zbigniew ZAPAŁOWICZ – West Pomeranian University of Technology, Szczecin, Poland
Zdzislaw ZATORSKI – Polish Naval Academy, Gdynia, Poland
Wanming ZHAI – Southwest Jiaotong University, Chengdu, China
Xin ZHANG – Wenzhou University of Technology, China
Su ZHAO – Ningbo Institute of Materials Technology and Engineering, China

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