Details

Title

Simulation of loading and wear rate distribution on cutting edges during gears hobbing

Journal title

Archive of Mechanical Engineering

Yearbook

2021

Volume

vol. 68

Numer

No 1

Authors

Keywords

gear hobbing ; cutting process simulation ; wear resistance ; friction

Divisions of PAS

Nauki Techniczne

Coverage

52-76

Publisher

Polish Academy of Sciences, Committee on Machine Building

Bibliography

[1] B. Karpuschewski, H.J. Knoche, M. Hipke, and M. Beutner. High performance gear hobbing with powder-metallurgical high-speed-steel. In Procedia CIRP, 1:196–201, 2012. doi: 10.1016/j.procir.2012.04.034.
[2] B. Karpuschewski, M. Beutner, M. Köchig, and C. Härtling. Influence of the tool profile on the wear behaviour in gear hobbing. CIRP Journal of Manufacturing Science and Technology, 18:128–134, 2018. doi: 10.1016/j.cirpj.2016.11.002.
[3] K.-D. Bouzakis, O. Friderikos, I. Mirisidis, and I. Tsiafis. Geometry and cutting forces in gear hobbing by a fem-based simulation of the cutting process. In Proceedings of the 8th CIRP International Workshop on Modeling of Machining Operations, 10-11 May, Chemnitz, 2005.
[4] F. Klocke, C. Gorgels, R. Schalaster, and A. Stuckenberg. An innovative way of designing gear hobbing processes. Gear Technology, May:48–53, 2012.
[5] K.D. Bouzakis, S. Kombogiannis, A. Antoniadis, and N. Vidakis. Gear hobbing cutting process simulation and tool wear prediction models. Journal of Manufacturing Science and Engineering, 124(1):42–51, 2002. doi: 10.1115/1.1430236.
[6] K.D. Bouzakis, E. Lili E, N. Michailidis, and O. Friderikos. Manufacturing cylindrical gears by generating cutting processes: a critical synthesis of analysis methods. CIRP Annals, 57(2):676–696, 2008. doi: 10.1016/j.cirp.2008.09.001.
[7] G. Skordaris, K.D. Bouzakis, T. Kotsanis, P. Charalampous, E. Bouzakis, O. Lemmer, and S. Bolz. Film thickness effect on mechanical properties and milling performance of nano-structured multilayer PVD coated tools. Surface and Coatings Technology, 307, Part A:452–460, 2016, doi: 10.1016/j.surfcoat.2016.09.026.
[8] K.D. Bouzakis, S. Kombogiannis, A. Antoniadis, and N. Vidakis. Modeling of gear hobbing. Cutting simulation, tool wear prediction models and computer supported experimental-analytical determination of the hob life-time. In Proceeding of ASME International Mechanical Engineering Congress and Exposition, volume 1, pages 261–269, Shannon, 14–19 November, 1999.
[9] N. Sabkhi, A. Moufki, M. Nouari, C. Pelaingre, and C. Barlier. Prediction of the hobbing cutting forces from a thermomechanical modeling of orthogonal cutting operation. Journal of Manufacturing Processes, 23:1–12, 2016. doi: 10.1016/j.jmapro.2016.05.002.
[10] V. Dimitriou and A. Antoniadis. CAD-based simulation of the hobbing process for the manufacturing of spur and helical gears. The International Journal of Advanced Manufacturing Technology, 41(3-4):347–357, 2009. doi: 10.1007/s00170-008-1465-x.
[11] C. Claudin and J. Rech. Effects of the edge preparation on the tool life in gear hobbing. In Proceedings of the 3rd International Conference on Manufacturing Engineering (ICMEN), pages 57-70, Chalkidiki, Greece, 1-3 October 2008.
[12] J. Rech. Influence of cutting edge preparation on the wear resistance in high speed dry gear hobbing. Wear, 261(5-6):505–512, 2006. doi: 10.1016/j.wear.2005.12.007.
[13] C. Claudin and J. Rech. Development of a new rapid characterization method of hob’s wear resistance in gear manufacturing – Application to the evaluation of various cutting edge preparations in high speed dry gear hobbing. Journal of Materials Processing Technology, 209(11):5152–5160, 2009. doi: 10.1016/j.jmatprotec.2009.02.014.
[14] B. Hoffmeister. Über den Verschleiß am Wälzfräser (About wear on the hob). D.Sc. Thesis, RWTH Aachen, Germany, 1970 (in German).
[15] V.P. Astakhov. Metal Cutting Mechanics. CRC Press, 1999.
[16] Gutmann, P.: Zerspankraftberechnung beim Waelzfraesen (Calculation of the cutting force for hobbing). Ph.D. Thesis, RWTH Aachen University, Aachen, Germany, 1988 (in German).
[17] I. Hrytsay, V.Stupnytskyy, and V. Topchii. Improved method of gear hobbing computer aided simulation. Archive of Mechanical Engineering, 66(4):475–494, 2019. doi: 10.24425/ame.2019.131358.
[18] V. Stupnytskyy and I. Hrytsay. Computer-aided conception for planning and researching of the functional-oriented manufacturing process. In: Tonkonogyi V. et al. (eds) Advanced Manufacturing Processes. InterPartner-2019. Lecture Notes in Mechanical Engineering, pages 309–320, 2020. doi: 10.1007/978-3-030-40724-7_32.
[19] I. Hrytsay and V. Stupnytskyy. Advanced computerized simulation and analysis of dynamic processes during the gear hobbing. In: Tonkonogyi V. et al. (eds) Advanced Manufacturing Processes. InterPartner-2019. Lecture Notes in Mechanical Engineering, pages 85–97, 2019. doi: 10.1007/978-3-030-40724-7_9.
[20] S.S. Silin. Similarity Methods in Metal Cutting, Mashinostroenie, Moscow, 1979. (in Russian).
[21] S.P. Radzevich. Gear Cutting Tools. Science and Engineering. CRC Press, 2017.

Date

12.04.2021

Type

Article

Identifier

DOI: 10.24425/ame.2021.137041
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