Details

Title

Scanning Electron Microscopy as a Tool for Castings Quality Analysis

Journal title

Archives of Foundry Engineering

Yearbook

2022

Volume

vol. 22

Issue

No 1

Affiliation

Jezierski, J. : Department of Foundry Engineering, Silesian University of Technology, 7 Towarowa, 44-100 Gliwice, Poland ; Dojka, M. : Department of Foundry Engineering, Silesian University of Technology, 7 Towarowa, 44-100 Gliwice, Poland ; Stawarz, M. : Department of Foundry Engineering, Silesian University of Technology, 7 Towarowa, 44-100 Gliwice, Poland ; Dojka, R. : ODLEWNIA RAFAMET Sp. z o.o., 1 Staszica, 47-420 Kuźnia Raciborska, Poland

Authors

Keywords

Castings defects ; Castings quality ; Internal defects ; Bifilm ; Scanning Electron Microscopy

Divisions of PAS

Nauki Techniczne

Coverage

53-61

Publisher

The Katowice Branch of the Polish Academy of Sciences

Bibliography

[1] Mehta, N.D., Gohil, A.V. & Doshi, J.S. (2018). Innovative support system for casting defect analysis – a need of time. Materials Today: Proceedings. 5, 4156-4161. DOI: 10.1016/j.matpr.2017.11.677.
[2] Petrus, Ł., Bulanowski, A., Kołakowski, J., Brzeżański, M., Urbanowicz, M, Sobieraj, J., Matuszkiewicz, G., Szwalbe, L & Janerka, K. (2020). The influence of selected melting parameters on the physical and chemical properties of cast iron. Archives of Foundry Engineering. 1, 105-110. DOI: 10.24425/afe.2020.131290.
[3] Garbacz-Klempka, A., Karczmarek, Ł., Kwak, Z., Kozana, J., Piękoś, M., Perek-Nowak, M. & Długosz, P. (2018). Analysis of a castings quality and metalworking technology. treasure of the bronze age axes. Archives of Foundry Engineering. 3, 179-185. DOI: 10.24425/123622.
[4] Bogner, A., Jouneau, P.-H., Thollet, G., Basset, D. & Gauthier, C. (2007). A history of scanning electron microscopy developments: Towards ‘‘wet-STEM’’ imaging. Micron. 38, 390–401. DOI: 10.1016/j.micron.2006.06.008.
[5] Kalandyk, B., Zapała, R., Sobula, S. & Tęcza, G. (2019). The effect of CaSiAl modification on the non-metallic inclusions and mechanical properties of low-carbon microalloyed cast steel. Archives of Foundry Engineering. 1, 47-52. DOI: 10.24425/afe.2018.125190.
[6] Gawdzińska, K. (2017). Methods of the detection and identification of structural defects in saturated metallic composite castings. Archives of Foundry Engineering. 3, 37-44. DOI: 10.1515/afe-2017-0087.
[7] Nicoletto, G., Konecna, R. & Fintova, S. (2012). Characterization of microshrinkage casting defects of Al–Si alloys by X-ray computed tomography and metallography. International Journal of Fatigue. 41, 39-46. DOI: 10.1016/j.ijfatigue.2012.01.006.
[8] Li, J., Chen, R., Ma, Y. & Ke, W. (2014). Characterization and prediction of microporosity defect in sand cast WE54 alloy castings. Journal of Materials Science & Technology. 30(10), 991-997. DOI: 10.1016/j.jmst.2014.03.011.
[9] Velasco, E., Rodríguez, A., González, J.A., Talamantes, J., Colás, R. & Valtierra, S. (2003). Use of microscopical techniques in failure analysis and defect control in automotive castings. microscopy and microanalysis 9 (Suppl 2), 160-161. DOI: 10.1017/S1431927603440713.
[10] Staude, A., Bartscher, M., Ehrig, K., Goebbels, J., Koch, M., Neuschaefer-Rube, U. & Notel, J. (2011). Quantification of the capability of micro-CT to detect defects in castings using a new test piece and a voxel-based comparison method. NDT&E International. 44, 531-536.
[11] Bovas Herbert Bejaxhin, A., Paulraj, G. & Prabhakar, M. (2019). Inspection of casting defects and grain boundary strengthening on stressed Al6061 specimen by NDT method and SEM micrographs. Journal of Materials Research Technology. 8(3), 2674-2684. DOI: 10.1016/j.jmrt.2019.01.029.
[12] Haguenau, F., Hawkes, P. W., Hutchison, J.L., Satiat–Jeunemaître, B., Simon, G. T. & Williams, D. B. (2003). Key events in the history of electron microscopy. Microscopy and Microanalysis. 9, 96-138. DOI: 10.1017/S1431927603030113.
[13] Davut, K., Yalcin, A. & Cetin, B. (2017). Multiscale microstructural analysis of austempered ductile iron castings. Microscopy and Microanalysis. 23(1), 350-351. DOI: 10.1017/S1431927617002434.
[14] Bedolla-Jacuinde, A. Correa, R., Quezada, J.G. & Maldonado, C. (2005). Effect of titanium on the as-cast microstructure of a 16% chromium white iron. Materials Science and Engineering A. 398, 297–308. DOI: 10.1016/j.msea.2005.03.072.
[15] Bedolla-Jacuinde, A., Aguilar, S.L. & Hernandez, B. (2005). Eutectic modification in a low-chromium white cast iron by a mixture of titanium, rare earths, and bismuth: i. effect on microstructure. Journal of Materials Engineering and Performance. 14, 149-157. DOI: 10.1361/10599490523300.
[16] Bedolla-Jacuinde, A., Aguilar, S.L. & Maldonado, C. (2005). Eutectic modification in a low-chromium white cast iron by a mixture of titanium, rare earths, and bismuth: part ii. effect on the wear behavior. Journal of Materials Engineering and Performance. 14, 301-306. DOI: 10.1361/10599490523300.
[17] Chung, R.J., Tang, X., Li, D.Y., Hinckley, B. & Dolman, K. (2013). Microstructure refinement of hypereutectic high Cr cast irons using hard carbide-forming elements for improved wear resistance. Wear. 301, 695-706. DOI: 10.1016/j.wear.2013.01.079.
[18] Guo, E., Wang, L., Wang, L. & Huang, Y. (2009). Effects of RE, V, Ti and B composite modification on the microstructure and properties of high chromium cast iron containing 3% molybdenum. Rare Metals. 28, 606-611. DOI: 10.1007/s12598-009-0116-1.
[19] Siekaniec, D., Kopyciński, D., Szczęsny, A., Guzik, E., Tyrała, E. & Nowak, A. (2017). Effect of titanium inoculation on tribological properties of high chromium cast iron. Archives of Foundry Engineering. 4, 143-146. DOI: 10.1515/afe-2017-0146.
[20] Kopyciński, D. & Piasny, S. (2016). Influence of inoculation on structure of chromium cast iron. in characterization of Minerals, Metals, and Materials, Ikhmayies, S.J., Ed.; Springer Science and Business Media LLC: Berlin, Germany, 705-712.
[21] Kopyciński, D. (2009). Inoculation of chromium white cast iron. Archives of Foundry Engineering. 9, 191-194.
[22] Tiryakioglu, M. (2020). On the heterogeneous nucleation pressure for hydrogen pores in liquid aluminium. International Journal of Cast Metals Research. 33(4-5), 153-156. DOI: 10.1080/13640461.2020.1797335.
[23] Tiryakioglu, M. (2020). The effect of hydrogen on pore formation in aluminum alloy castings: myth versus reality. Metals. 10, 368. DOI: 10.3390/met10030368.
[24] Dojka, M. & Stawarz, M. (2020). Bifilm defects in Ti-inoculated chromium white cast iron. Materials. 13, 3124. DOI: 10.3390/ma13143124.
[25] Campbell, J. (2015). Complete Casting Handbook. Metal Casting Processes, Metallurgy, Techniques and Design. 2nd ed. Oxford, UK: Butterworth-Heinemann.
[26] Jonczy, I. (2014). Diversification of phase composition of metallurgical wastes after the production of cast iron. Archives of Metallurgy and Materials. 59 (2), 481-485. DOI: 10.2478/AMM-2014-0079.
[27] Campbell, J. (2009). A Hypothesis for cast iron microstructures. Metallurgical and Materials Transactions B. 40(6), 786-801. DOI: 10.1007/s11663-009-9289-0.
[28] Mihailova I., Mehandjiev, D. (2010). Characterization of fayalite from copper slags. Journal of the University of Chemical Technology and Metallurgy. 45(3), 317-326.
[29] Presnall, D.C. (1995). Phase diagrams of Earth-forming minerals. Mineral Physics & Crystallography – A Handbook of Physical Constants. 2, 248–268.
[30] Lide, D.R. (2004). Handbook of chemistry and physics. CRC Press LLC, Boca Raton.
[31] Irons, G.A. & Guthrie, R.I.L. (1981). Kinetic aspects of magnesium desulfurization of blast furnace iron. Ironmaking and Steelmaking. 8, 114-21.

Date

2022.03.08

Type

Article

Identifier

DOI: 10.24425/afe.2022.140217
×