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Abstract

Today, foundries are facing increasing demands for greener and more economical production while maintaining or improving the quality of the castings produced. The importance and use of green sand mixtures using bentonite as a binder are thus coming to the fore once again. They have the advantage of both eliminating the chemicalization of production and also allowing the immediate use of the already used mixture, including the binder, after adjustment of the composition and mulling. In order to maintain the quality of the resulting castings, it is necessary to monitor the properties of the moulding mixture through a series of laboratory tests. It is also essential to look at the processing quality of these mixtures, i.e. the combination of good mulling quality and efficient mulling time, which is often neglected. It is the quality of mulling and the effective mulling time that help to develop the bonding properties of the bentonite, improve the properties of the mixture, determine the efficiency of the muller and possibly reduce the time and energy required for mulling. The aim of this work is to present the effect of mulling on the properties of sand-water-bentonite mixtures. The properties studied are mainly the compactability, strength characteristics, moisture content of the mixture and the order of addition of raw materials.
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Bibliography

[1] Jelínek, P. & Mikšovský, F. (1985). Contribution to the evaluation of the efficiency of uniform green moulding mixture. Slévárenství. XXXIII (7), 268-274. (in Czech)
[2] Troy, E.C. et al. (1971). A Mulling Index Applied to Sand-water-bentonite. AFS Transactions. 79, 213-224.
[3] Strobl, S.M. (1995). How to improve green sands through more effective mulling. Modern casting. 85(2), 40-43.
[4] Thambiah, T.R. & Sarkar, A.D. (1973). Effect of mulling time on the properties of greensands. Foundry Trade Journal. 1973, 683-684.
[5] Headington, F., Rothwell, M.D. & Green, R. (1998). Available clay control and mulling efficiency. AFS Transactions. 1998, 271-291.
[6] Dietert, H.W., Graham, A.L. & Schumacher, J.S. (1971). How Mulling Time Affects Sand Properties. Foundry. 1971, 42-47.
[7] Kyncl, M. (2008). Evaluation of mixers efficiency. Diploma thesis, VŠB-TU Ostrava, Fakulta metalurgie a materiálového inženýrství, Ostrava, Czech Republic. (in Czech)
[8] Jelínek, P. (2004). Binder systems of foundry moulding mixtures – chemistry of foundry binders. (1st ed.). Ostrava. ISBN: 80-239-2188-6. (in Czech)
[9] Weniger, C.E. & Volkmar, A.P. (1970) A new control tool: a graph for evaluating effectiveness of available bentonite within foundry system sand. AFS Transactions. 1970, 17-24.
[10] Kumari, A., Murari, A.K., Prasad, U. (2020). Prediction of Green Sand Moulding Properties Using Artificial Neural Network. In U. Prasad (Eds.), Advances in Science & Technology (pp. 39-52). India: Empyreal publishing house.

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Authors and Affiliations

M. Gawronová
1
ORCID: ORCID
Š. Kielar
1
P. Lichý
1
ORCID: ORCID

  1. VSB-Technical University of Ostrava, Faculty of Materials Science and Technology, Department of Metallurgical Technologies, Czech Republic
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Abstract

The paper deals with the possibilities of influencing the final microstructure of aluminium alloy castings by changing the external conditions of crystallization and solidification. Aluminum alloys, especially Al-Si alloys, are nowadays one of the most used non-ferrous metal alloys, especially due to their mass application in the automotive field. It is in this industry that extreme emphasis is placed on the quality of cast parts with regard to safety. For this reason, a key production parameter is the mastery of the control of the resulting microstructure of the castings and the associated internal quality, which is subject to high demands defined by international standards. The aim of the experiment of this paper is to evaluate the effect of different preheating of the metal mould on the resulting structure and hardness of test castings made of AlSi7Mg0.3 material. The hardness measurement will be evaluated on a hardness tester. The parameter SDAS, Microporosity, Content of excluded eutectic will be evaluated. Dependencies will be found and plotted.
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Authors and Affiliations

F. Radkovský
1
ORCID: ORCID
M. Gawronová
1
ORCID: ORCID
I. Kroupová
1
ORCID: ORCID

  1. VSB - Technical University of Ostrava, Czech Republic

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