Geopolymer is formed from the alkali activation of materials rich in Si and Al content with the addition of a silicate solution to enhance the properties of the materials. This paper presents research on the mechanical properties of fly ash-based geopolymer filler in epoxy resin by varying different solid to liquid ratios using sodium hydroxide and sodium silicate as the alkaline activator. However, the common problem observed from the solid to liquid ratio is the influence of curing time and compressive strength of geopolymer to have the best mechanical property. The mix design for geopolymers of solid to liquid ratio is essential in developing the geopolymer’s mechanical strength. A series of epoxy filled with fly ash-based geopolymer materials with different solid to liquid ratio, which is prepared from 0.5 to 2.5 solid to liquid ratio of alkaline activator. The tensile strength and flexural strength of the epoxy filled with fly ash-based geopolymer materials is determined using Universal Testing Machine under tensile and flexural mode. It was found that the optimum solid to liquid ratio is 2.0, with the optimum tensile and flexural strength value. However, both the tensile and flexural properties of epoxy filled with fly ash-based geopolymer suddenly decrease at a 2.5 solid to liquid ratio. The strength is increasing with the increasing solid to liquid ratio sample of geopolymer filler content.

Low calcium fly ash is used as the main material in the mixture and the crumb rubber was used in replacing fine aggregates in geopolymer mortar. Sodium hydroxide (NaOH) and sodium silicate (Na2SiO3) which were high alkaline solution were incorporated as the alkaline solution. The fly ash reacted with the alkaline solution forming alumino-silicate gel that binds the aggregate to produce a geopolymer mortar. The loading of crumb rubber in the fly ash based geopolymer mortar was set at 0% (CRGM-0), 5% (CRGM-5), 10% (CRGM-10), 15% (CRGM-15), and 20% (CRGM-20), respectively. NaOH solution (12M) and Na2SiO3 solution ratio is set constant at 2.5 for all geopolymer mixture and the fly ash to alkali activator ratio was kept at 2.0. The CRGM at 28 days of curing time was exposed to elevated temperature at 200°C, 400°C, 600°C and 800°C. The weight loss of the CRGM increases with increasing temperature at all elevated temperatures. However, the density and compressive strength of CRGM decrease with an increase of crumb rubber loading for all elevated temperature exposure. The compressive strength of CRGM reduced due to the fact that rubber decomposes between 200°C and 600°C thereby creating voids. CRGM-15 and CRGM-20 showed cracks developed with rough surface at 800°C. Image obtained from scanning electron microscope (SEM) showed that, the CRGM changed significantly due to the decomposition of crumb rubber and evaporation of the free water at 400°C, 600°C and 800°C.