Search results

Filters

  • Journals
  • Authors
  • Keywords
  • Date
  • Type

Search results

Number of results: 11
items per page: 25 50 75
Sort by:
Download PDF Download RIS Download Bibtex

Abstract

The paper presents the production problems related to casting using precision casting methods. The essential adverse effect of the casting

process is the presence of burrs understood as oversize material necessary to remove the next finishing operations. In addition, the surfaces

of the cast often characterized by a porous structure. One of the methods to improve the smoothness of the area proposed by the authors is

the use of vibro-abrasive finishing. This type of treatment is widely used in the treatment of finishing small objects as well as complex

shapes. Objects in the form of casting in the first step was treated with aggressive deburring polyester matrix abrasive media. The second

stage was polishing, with using smoothing porcelain media. The study evaluated the effect of vibro-abrasive machining typical cast on the

basic parameters of the geometric structure of the surface. Observations using optical microscope Nicon Eclipse MA 200 compared

changes in surface microstructure and the effect of deburring. Clearly we can say that vibro-abrasive machining an effective way

of reducing the size of burrs, smoothing and lightening the surface of objects made by casting.

Go to article

Authors and Affiliations

D. Bańkowski
S. Spadło
Download PDF Download RIS Download Bibtex

Abstract

The article presents an example of finishing treatment for aluminum alloys with the use of vibration machining, with loose abrasive media in a closed tumbler. For the analysis of selected properties of the surface layer prepared flat samples of aluminum alloy PA6/2017 in the state after recrystallization. The samples in the first stage were subjected to a treatment of deburring using ceramic media. In a second step polishing process performed with a strengthening metal media. In addition, for comparative purposes was considered. only the case of metal polishing. The prepared samples were subjected to hardness tests and a tangential tensile test. As a result of finishing with vibratory machining, it was possible to remove burrs, flash, rounding sharp edges, smoothing and lightening the surface of objects made. The basic parameters of the surface geometry were obtained using the Talysurf CCI Lite - Taylor Hobson optical profiler. As a result of the tests it can be stated that the greatest reduction of surface roughness and mass loss occurs in the first minutes of the process. Mechanical tests have shown that the most advantageous high values of tensile strength and hardness are obtained with two-stage vibration treatment, - combination of deburring and polishing. Moreover the use of metal media resulted in the strengthening of the surface by pressure deburring with metal media.

Go to article

Authors and Affiliations

D. Bańkowski
S. Spadło
Download PDF Download RIS Download Bibtex

Abstract

Art. 52 sec. 1 of the Regeneration Act of 9 October 2015 allowed municipalities which, at the time of its entry into force, did not have a valid revitalization program, to carry out revitalization activities on the basis of a revitalization program other than the municipal revitalization program. The choice of procedure was left by the legislature of the municipality, assuming that at the initial stage of the implementation of the law, only the municipality should test its instrument, referring to the nature and scale of its needs. The ROP Managing Authority in Małopolska as the only one in the country introduced the requirement of developing municipal revitalization programs for all municipalities that did not have a current revitalization program at the time of the entry into force of the Act. Therefore, these municipalities, in order to benefi t from EU funding under ROP WM 2014-2020 for revitalization activities planned in the programs, were not able to rely on the derogation contained in art. 52 sec. 1 of the Act. Regardless of the size of the municipality and the nature of revitalization needs, they were compelled to develop a document complying with the statutory procedure, the fi rst stage being the delimitation of the degraded area and the revitalization area and confi rmation by the resolution of the municipality council. As a result Małopolskie Voivodeship has become Poland’s largest laboratory of methodology of delimitation of these areas and development of revitalization programs. The aim of the article is to present the diversity of applied methodological approaches to the delimitation of revitalization areas in Małopolskie Voivodeship and to describe the most noteworthy, as well as to indicate the most common errors in the designation of these areas.

Go to article

Authors and Affiliations

Aleksandra Jadach-Sepioło
Katarzyna Spadło
Download PDF Download RIS Download Bibtex

Abstract

Most high-pressure fuel pumps for compression-ignition engines manufactured today are cam driven. These pumps have numerous advantages, such as low energy consumption and limited production costs. However, a problem arising from the nature of the cam mechanism is an unfavorable distribution of forces in the camshaft-plunger-cylinder system of a delivery section. The authors have proposed an innovative pump design that eliminates most of the problems present in conventional solutions. The pump utilizes a gear-based hypocycloid drive. This paper focuses mainly on the strength analysis of the two critical components (countershaft and mount) of the subassembly under the highest load – simulations were carried out for different critical load states. The following procedure of estimating fatigue life was adopted for computations: the operational evolution of stresses will be systematized to the set of amplitude stresses and mean stresses by means of the “Rainflow” method. The results obtained in the work showed that the main factor determining change of stresses was the presence of clearances in the pump mechanism. It has been proved that the values of clearances have a negative influence on the power transmission in particular – their presence results in loads being carried by the countershaft and not by the support inter-operating with it. This may cause frictional wear of teeth, leading to the improper operation of the transmission. The analysis showed that the mount was designed correctly. This facilitates the use of less demanding constructional materials.

Go to article

Authors and Affiliations

M. Bajerlein
M. Bor
W. Karpiuk
R. Smolec
M. Spadło
Download PDF Download RIS Download Bibtex

Abstract

This article proposes to use abrasive waterjet cutting (AWJ) for deflashing, deburring and similar finishing operations in casting. The basic requirements concerning the dimensional accuracy and surface texture of cast components are not met if visible surface flaws are detected. The experiments focused on the removal of external flash from elements made of EN-GJL-150 cast iron. The method employed for finishing was abrasive waterjet cutting. The tests were carried out using an APW 2010BB waterjet cutting machine. The form profiles before and after flash removal were determined with a Taylor Hobson PGI 1200 contact profiler. A Nikon AZ100 optical microscope was applied to observe and measure the changes in the flash height and width. The casting surface after finishing was smooth, without characteristic sharp, rough edges that occur in the cutting of objects with a considerable thickness. It should be emphasized that this method does not replace precise cutting operations. Yet, it can be successfully used to finish castings for which lower surface quality is required. An undoubted advantage of waterjet cutting is no effect of high temperature as is the case with plasma, laser or conventional cutting. This process is also easy to automate; one tool is needed to perform different finishing operations in order to obtain the desired dimensions, both internal and external.

Go to article

Authors and Affiliations

S. Bańkowski
S. Spadło
ORCID: ORCID
Download PDF Download RIS Download Bibtex

Abstract

This paper presents a study of the hybrid electro-discharge mechanical machining BEDMM (Brush Electro-Discharge Mechanical Machining) with the application of a rotary disk brush as a working electrode. The discussed method enables not only an effective machining with a material removal rate of up to 300 mm3/min but also finishing (with the obtained roughness of Ra < 0.5 μm) of the surfaces of complex-shaped alloys with poor machinability. The analysis of the factors involved in the machining process indicates that its efficiency is determined by electrodischarge. The use of flexible working electrodes makes it possible to apply simple technological instrumentation and results in the simplicity of the process automation. The aim of the study was to obtain quantitative relationships between the parameters of brush electro discharge mechanical machining (BEDMM) and its effects. The presented experimental research results define the effect of the process input parameters on the performance and roughness of machined surfaces obtained for manganese cast steel.

Go to article

Authors and Affiliations

P.S. Młynarczyk
S. Spadło
ORCID: ORCID
Download PDF Download RIS Download Bibtex

Abstract

We propose real time phase measurements in liquid crystals cells using Young's interferometer constructed with a new principle with possibility to control the distance between two point sources. The optical interference optical pattern is detected by a bicell photo-detector in a back Fourier focal plane. A phase modulation controlled by a monopixel liquid crystals’ cell placed in a reference arm of interferometer is observed as a dynamic shift of the fringes’ pattern in spatial domain. Concept of signals’ demodulation in the Fourier focal plane will be described using a new approach to the demodulation signals. In this work we evaluate the demodulation condition of our setup and we present measurements of a dynamic phase response for nematic liquid crystals and antiferroelectric liquid crystals cells.

Go to article

Authors and Affiliations

N. Bennis
I. Merta
A. Kalbarczyk
M. Maciejewski
P. Marc
A. Spadlo
L.R. Jaroszewicz
ORCID: ORCID
Download PDF Download RIS Download Bibtex

Abstract

This article proposes these of vibratory machining to Ti-6Al-4V titanium alloy as finishing treatment. Titanium alloy was used in the aerospace industry, military, metallurgical, automotive and medical processes, extreme sports and other. The three-level three-factor Box-Behnken experiment examined the influence of machining time of vibratory machining, the type of mass finishing media used and the initial state of the surface layer on the mass loss, geometric structure of the surface, micro hardness and the optimal process parameters were determined. Considerations were given the surfaces after milling, after cutting with a band saw and after the sanding process. The experiment used three types of mass finishing media: polyester, porcelain and metal. Duration of vibratory machining treatment was assumed to be 20, 40, 60 minutes. The form profiles before and after vibratory machining were determined with the Talysurf CCI Lite - Taylor Hobson optical profiler. Future tests should concern research to carry out tests using abrasive pastes with a larger granulation of abrasive grains, to carry out tests for longer processing times and to determine the time after which the parameters of geometrical structure of the surface change is unnoticeable.

Go to article

Authors and Affiliations

D. Bańkowski
ORCID: ORCID
S. Spadło
ORCID: ORCID
Download PDF Download RIS Download Bibtex

Abstract

The article presents the results of research on the finishing of M63 Z4 brass by vibratory machining. Brass alloy was used for the research due to the common use of ammunition elements, cartridge case and good cold forming properties on the construction. Until now, the authors have not met with the results of research to determine the impact of abrasive pastes in container processing. It was found that the additive for container abrasive treatment of abrasive paste causes larger mass losses and faster surface smoothing effects. The treatment was carried out in two stages: in the first stage, the workpieces were deburred and then polished. Considerations were given to the impact of mass of workpieces, machining time and its type on mass loss and changes in the geometric structure of the surface. The surface roughness of machining samples was measured with the Talysurf CCI Lite optical profiler. The suggestions for future research may be to carry out tests using abrasive pastes with a larger granulation of abrasive grains, and to carry out tests for longer processing times and to determine the time after which the parameters of SGP change is unnoticeable.

Go to article

Authors and Affiliations

D. Bańkowski
ORCID: ORCID
S. Spadło
ORCID: ORCID
Download PDF Download RIS Download Bibtex

Abstract

The aim of the article was to determine the impact of crushed condition (work hardening) on the effectiveness of the vibratory machining. The vibratory machining processing was carried out in two steps. The first step consisted of mechanical abrasion and remove oxides from the surface of the workpieces with abrasive media. While in the second step, smoothing - polishing with metal media was performed. Vibratory polishing also strengthened the treated surfaces. The test results were compared for samples in the crushed state (work hardening, plastic processing) and samples subjected to recrystallization annealing heat treatment. Mass losses, changes in the geometric structure of the surface and changes in the hardness of the machining surfaces were analyzed. Samples subjected to recrystallization, as compared to the samples in the state after work hardening-plastic working, are characterized by a slightly higher arithmetic mean surface roughness and lower surface hardness than for analogous processes for samples not subjected to heat treatment. Heat treatment of annealing allows to remove the effects of crushing and thus it is possible to obtain larger mass losses. Smaller burrs dimensions were obtained for samples after the heat treatment – annealing than after work hardening.
Go to article

Bibliography

[1] Stal Centrum (2021). M63 - Material properties, Application. Retrieved April 1, 2021, from http://www.stal-Centrum.com.pl/index.php/pomoc-techniczna/charakterystyka-gatunkow/mosiadz/m63cuzn37 (in Polish).
[2] Bańkowski, D., & Spadło, S. (2017). Investigations of influence of vibration smoothing conditions of geometrical structure on machined surfaces. IOP Conference Series: Materials Science and Engineering. 179 (1), 012002). DOI.: 10.1088/1757-899X/179/1/012002
[3] Ciampini, D., Papini, M. & Spelt, J.K. (2007). Impact velocity measurement of media in a vibratory finisher. Journal of Materials Processing Technology. 183(2-3), 347-357. DOI.: 1016/j.jmatprotec.2006.10.024.
[4] Borovets, V., Lanets, O., Korendiy, V., Dmyterko, P. (2021). Volumetric vibration treatment of machine parts fixed in rotary devices. In: Tonkonogyi, V., et al., Advanced Manufacturing Processes II (pp.373-383). Springer, Cham. DOI.: 10.1007/978-3-030-68014-5_37.
[5] Mediratta, R., Ahluwalia, K. & Yeo, S.H. (2016). State-of-the-art on vibratory finishing in the aviation industry: An industrial and academic perspective. The International Journal of Advanced Manufacturing Technology. 85, 415-429. DOI.: 10.1007/s00170-015-7942-0.
[6] Grigoriev, S.N., Metel, A.S., Tarasova, T.V., Filatova, A.A., Sundukov, S.K., Volosova, M.A., Okunkova, A.A., Melnik, Y.A. & Podrabinnik, P.A. (2020). Effect of cavitation erosion wear, vibration tumbling, and heat treatment on additively manufactured surface quality and properties. Metals. 10(11), 1540, 1-27. DOI.: 10.3390/met10111540.
[7] Canals, L., Badreddine, J., McGillivray, B., Miao, H.Y., Levesque, M. (2019). Effect of vibratory peening on the sub-surface layer of aerospace materials Ti-6Al-4V and E-16NiCrMo13. Journal of Materials Processing Technology. 264, 91-106. DOI.: 10.1016/j.jmatprotec.2018.08.023.
[8] Uhlmann, E., Eulitz, A. (2018). Influence of ceramic media composition on material removal in vibratory finishing. Procedia CIRP. 72, 1445-1450. https://doi.org/10.1016/ j.procir.2018.03.285
[9] Bańkowski, D., Spadło, S. (2017). Vibratory tumbling of elements made of Hardox400 steel. In 26th International Conference on Metallurgy and Materials, 24-26 May 2017 (pp. 725-730). Brno, Czech Republic.
[10] Bankowski, D., Spadlo, S. (2018). Influence of ceramic media on the effects of tumbler treatment. In 27th International Conference on Metallurgy and Materials, 23-25 May 2018, (pp. 1062-1066). Brno, Czech Republic.
[11] Metel, A.S., Grigoriev, S.N., Tarasova, T.V., Filatova, A.A., Sundukov, S.K., Volosova, M.A., Okunkova, A.A., Melnik, Y.A. & Podrabinnik, P.A. (2020). Influence of postprocessing on wear resistance of aerospace steel parts produced by laser powder bed fusion. Technologies. 8(4), 73. DOI.: 10.3390/technologies8040073.
[12] Glvan, D.O. et al. (2018). Study on the influence of supplying compressed air channels and evicting channels on pneumatical oscillation systems for vibromooshing. In IOP Conference Series: Materials Science and Engineering, 10-12 May 2017 (pp. 012069). Hunedoara, Romania. DOI.: 10.1088/1757-899X/294/1/012069.
[13] Bańkowski, D. & Spadło, S. (2020). Research on the influence of vibratory machining on titanium alloys properties. Archives of Foundry Engineering. ‏20(3), ‏47-52. DOI: 10.24425/afe.2020.133329.
[14] Woźniak, K. (2017). Surface treatment in container smoothing machines. Warszawa: WNT (in Polish).
[15] Micallef, C., Zhuk, Y. & Aria, A.I. (2020). Recent progress in precision machining and surface finishing of tungsten carbide hard composite coatings. Coatings. 10(8), 731, 1-35. DOI.: 10.3390/coatings10080731.
[16] Domblesky, J., Evans, R. & Cariapa, V. (2004). Material removal model for vibratory finishing. International Journal of Production Research. 42(5). 1029-1041. https://doi.org/10.1080/00207540310001619641.
[17] Bańkowski, D. & Spadło, S., (2019). The influence of abrasive paste on the effects of vibratory machining of brass. Archives of Foundry Engineering. 19(4), 5-10. DOI.: 10.24425/afe.2019.129622.
[18] Janecki, D., Stępień, K. & Adamczak, S. (2010). Problems of measurement of barrel- and saddle-shaped elements using the radial method. Measurement. 43(5), 659-663. DOI.: 10.1016/j.measurement.2010.01.015.
[19] Marciniak, M., Stefko, A., Szyrle W. (1983). Basics of processing in container smoothing machines. Warszawa: WNT. (in Polish).
[20] Hashimoto, F. & Debra, D.B. (1996). Modelling and optimization of vibratory finishing process. CIRP Annals. 45(1), 303-306. DOI.: 10.1016/S0007-8506(07)63068-6.
Go to article

Authors and Affiliations

D. Bańkowski
1
ORCID: ORCID
S. Spadło
1
ORCID: ORCID

  1. Kielce University of Technology, Poland

This page uses 'cookies'. Learn more