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Abstract

The composition and pouring temperature are important parameters in metal casting. Many cast product failures are caused by ignorance of the influence of both. This research aims to determine the effect of adding tin composition and pouring temperature on fluidity, microstructure and mechanical properties including tensile strength and hardness of tin bronze (Cu-Sn). The Cu-Sn is widely used as employed in the research is Cu (20, 22 and 24) wt.%Sn alloy using the investment casting method. Variations in pouring temperature treatment TS1 = 1000°C and TS2 = 1100°C. The mold for the fluidity test is made with a wax pattern then coated in clay. The mold dimensions are 400 mm long with mold cavity variations of 1.5, 2, 3, 4, 5 mm. Several parameters: increasing the pouring temperature, adding tin composition, decreasing the temperature gradient between the molten metal and the mold walls result in a decrease in the solidification rate which can increase fluidity. The α + δ phase transition to β and γ intermetallic phases decreases fluidity at >22wt.%Sn. The columnar dendrite microstructure increases with the addition of tin composition and pouring temperature. The mechanical properties of tensile strength decrease, hardness increases and the alloy becomes more brittle with increasing tin composition.
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Bibliography


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Authors and Affiliations

Sugeng Slamet
1
Slamet Khoeron
1
Ratri Rahmawati
1
Suyitno
2
Indraswari Kusumaningtyas
3

  1. Mechanical Engineering, Universitas Muria Kudus, Jl. Gondang manis, Po. Box 53, Bae, Kudus, Indonesia
  2. Mechanical Engineering, Universitas Tidar, Jl. Kapten Suparman 39, Magelang, Indonesia
  3. Departement of Mechanical and Industrial Engineering, Universitas Gadjah Mada, Jl. Grafika No.2 Yogyakarta, Indonesia
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Abstract

This article presents changes of the total casting production volumes and of the production of castings made from basic casting alloys in Poland, in Europe and worldwide in years 2001–2021. Analogous casting production parameters were compared for Poland, Europe and countries being the leading European and global manufacturers in years 2001, 2011 and 2021. The leading casting manufacturers in Europe (with the manufacturing volume exceeding 1 million tons in the mentioned years) include Germany, Italy, the Ukraine, France and Spain. For years, the largest casting manufacturer worldwide has been China. In 2001–2021, global casting production increased from ca. 68 million tons to ca. 97 million tons (i.e. by ca. 42%), whereas the European one decreased from ca. 17 million tons to ca. 12 million tons (i.e. by close to 30%). In the analyzed period, the Polish production volume grew from ca. 0.75 million tons to ca. 0.88 million tons (i.e. by ca. 17%). The presented data reveal the decreasing importance of gray cast iron and cast steel and the increasing one of ductile cast iron and aluminum alloys. However, the Polish average annual growth rate for aluminum alloy casting production was 10.3%, whereas the global one was 3% and the European one 0.7%.
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Authors and Affiliations

M.S. Soiński
1
ORCID: ORCID
A. Jakubus
1
ORCID: ORCID

  1. Jakub from Paradyz Academy in Gorzow Wielkopolski, 25 Teatralna St., 66-400 Gorzow Wielkopolski, Poland

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