Distillation boundaries originate from saddle azeotropes, dividing the composition space into distillation regions. In heterogeneous mixtures distilled in packed columns, distillation regions overlap. The common area of distillation regions is parametrically sensitive, and it determines the possibilities of crossing (at a finite reflux) the distillation boundaries defined for a total reflux or reboil ratio. This work is an extended research of the paper (Królikowski et al., 2011) conducted to scrutinize whether the distillation regions overlapped in heteroazeotropic systems distilled in staged columns. Presented studies were performed by finding such composition points of the products, for which the rectifying profiles of staged columns were ended in different distillation regions. Calculations were executed for the heterogeneous mixture classified under Serafimov's topological class as 3.1-2: ethanol - benzene - water. Distillation regions for staged columns were found to overlap each other in the heterogeneous systems. As a result, their common part was parametrically sensitive.

The article concerns fly ashes generated from the combustion of hard coal and deposited on landfills. Investigation results describing fly ash taken from a combustion waste landfill are presented in the article. The investigation results indicate a possibility for combusting the coal reclaimed by separation from the fly ash and utilizing the remaining fly ash fractions.

This paper presents an analysis of the corrosion hazard in the burner belt area of waterwalls in pulverised fuel (PF) boilers that results from low-NOx combustion. Temperature distributions along the waterwall tubes in subcritical (denoted as SUB) and supercritical (SUP) boilers were calculated and compared. Two hypothetical distributions of CO concentrations were assumed in the near-wall layer of the flue gas in the boiler furnace, and the kinetics of the waterwall corrosion were analysed as a function of the local temperature of the tubes. The predicted rate of corrosion of the boiler furnace waterwalls in the supercritical boilers was compared with that of in the subcritical boilers.

The article describes the testing of four selected samples of limestone originating from four commercially exploited deposits. The tests of sorbents included a physicochemical analysis and calcination in different atmospheres. The main aim of the tests was to determine the possibilities for using limestone during combustion in oxygen-enriched atmospheres. Tests in a synthetic flue gas composition make it possible to assess the possibility of CaCO3 decomposition in atmospheres with an increased CO2 concentration.

Tests for combustion of hay and sunflower husk pellets mixed with wood pellets were performed in a horizontal-feed as well as under-feed (retort) wood pellet furnace installed in boilers with a nominal heat output of 15 and 20 kW, located in a heat station. During the combustion a slagging phenomenon was observed in the furnaces. In order to lower the temperature in the furnace, fuel feeding rate was reduced with unaltered air stream rate. The higher the proportion of wood pellets in the mixture the lower carbon monoxide concentration. The following results of carbon monoxide concentration (in mg/m3 presented for 10% O2 content in flue gas) for different furnaces and fuel mixtures (proportion in wt%) were obtained: horizontal-feed furnace supplied with hay/wood: 0/100 - 326; 30/70 - 157; 50/50 - 301; 100/0 - 3300; horizontal-feed furnace supplied with sunflower husk/wood: 50/50 - 1062; 67/33 - 1721; 100/0 - 3775; under-feed (retort) furnace supplied with hay/wood: 0/100 - 90; 15/85 - 157; 30/70 - 135; 50/50 - 5179; under-feed furnace supplied with sunflower husk/wood: 67/33 - 2498; 100/0 - 3128. Boiler heat output and heat efficiency was low: 7 to 13 kW and about 55%, respectively, for the boiler with horizontal-feed furnace and 9 to 14 kW and 64%, respectively, for the boiler with under-feed furnace.

The objective of this study is to investigate the change in partition coefficient with a change in the concentration of the solute in a liquid system consisting of two relatively immiscible solvents. To investigate the changes in the partition coefficients, the data of the partition coefficients at infinite dilution and the ternary Liquid-Liquid Equilibrium (LLE) data at finite concentrations of the solute should be consistent. In this study, 29 ternary systems that are found in literature and for which the partition coefficients at infinite dilution and the ternary LLE data cannot be predicted accurately by the universal quasi-chemical (UNIQUAC) model are identified. On the basis of this model, some consistent and inconsistent ternary systems are introduced. Three inconsistent systems, namely hexane-butanol-water, CCl4 (carbon tetrachloride)-PA (propanoic acid)-water, and hexane-PA-water, are chosen for detailed analysis in this study. The UNIQUAC activity coefficient model is used to represent these data over a range of concentrations. The results show large errors, exhibiting the inability of this model to correlate the data. Furthermore, some ternary systems in which cross behavior of solutes between two phases observed are identified.

This paper presents a method of describing an airlift bioreactor, in which biodegradation of a carbonaceous substrate described by single-substrate kinetics takes place. Eight mathematical models based on the assumption of liquid plug flow and axial dispersion flow through the riser and the downcomer in the reactor were proposed. Additionally, the impact of degassing zone with assumed complete mixing on the obtained results was analyzed. Calculations were performed for two representative hydrodynamic regimes of reactor operation, i.e. with the presence of gas bubbles only within the riser and for complete gas circulation. The conclusions related to the apparatus design and process performance under sufficient aeration of the reaction mixture were drawn on the basis of the obtained results.

The motion of submicron particles involves the deterministic terms resulting from the aerodynamic convection and/or electrostatic attraction, and the stochastic term from the thermal displacement of particles. The Langevin equation describes such behavior. The Brownian dynamics algorithm was used for integration of the Langevin equation for the calculation of the single fiber deposition efficiency. Additionally the deterministic and stochastic of the particle motion were derived, using the Lagrangian and Eulerian approaches of particle movement and balance, for the calculation of the single fiber deposition efficiency due to both mechanisms separately. Combination of the obtained results allows us for calculation of the coupling effect of inertia and interception with the Brownian diffusion in a form of correlation. The results of calculation show that the omitting of the coupling effect of particular mechanism and using the simple additive rule for determination of the single fiber deposition efficiency introduces significant error, especially for particles with diameter below 300 nm.

The first step towards condition based maintenance of the milling plant is the implementation of online condition monitoring of the mill. The following paper presents and analyses methods of monitoring the key performance factors of a vertical spindle mill that is suited for implementation on older power stations, i.e. the quantity (mass flow rate) and quality (particle fineness) of the pulverised fuel produced by the mill. It is shown herein that the mill throughput can be monitored on-line using a simple mill energy balance that successfully predicts the coal throughput within 2.33% as compared to a calibrated coal feeder. A sensitivity analysis reveals that the coal moisture is a critical measurement for this method to be adopted as an on-line mass flow monitoring tool. A laser based particle size analyser tool was tested for use in the power plant environment as an online monitoring solution to measure pulverised fuel fineness. It was revealed that several factors around the set-up and operation of the instrument have an influence on the perceived results. Although the instrument showed good precision and repeatability of results, these factors must be taken into account in order to improve the accuracy of the reported results before the instrument can be commissioned as an on-line monitoring solution.

Mixing of granular materials is unquestionably important. Mixing solids is common in industrial applications and frequently represents a critical stage of the processes. The effect of mixing determines the quality of the products. Achieving a gas or liquid mixture ideally homogeneous in terms of composition in the case of dissolving components is not that difficult, while in case of granular materials that usually differ in sizes and densities, obtaining a homogenous mixture is practically impossible. The aim of the paper is to present the kinetics of mixing of a multicomponent, nonhomogeneous granular mixture. For the first time in mixing of granular materials, a reference has been made to the terminology used in kinematics of fluid mixtures to determine the state of the mixture: turbulent or laminar. By means of statistical analysis the mixing process was divided into two stages. The initial phase of the process was called the stage of turbulent changes, due to large differences in the quality of the observed mixtures; the final step of the process was called the stage of laminar, stable changes, where further mixing did not result in a significant improvement in quality. The research was conducted in industrial conditions in a two-tonne mixer.

Effects of mixing on the course of fast chemical reactions are relatively well understood, especially in homogeneous systems. This enables to design and operate chemical reactors with the goal to achieve a high yield of a desired product and use systems of complex reactions as a chemical probe (chemical test reactions) to identify progress of mixing and quality of mixture. Recently, a number of studies have focused on the application of chemical test reactions to identify energy efficiency of mixing, being a convenient way of comparing mixers and reactors in terms of their mixing efficiency. This review offers a presentation of chemical test reactions available in the literature and methods of applications of test reactions to identify the energy efficiency of mixing. Also methods to assess the extent of micromixing by measuring product distribution or segregation index, and to determine the time constant for mixing are presented for single phase homogeneous systems and two-phase liquid-liquid systems.

The paper presents the mathematical modelling of selected isothermal separation processes of gaseous mixtures, taking place in plants using membranes, in particular nonporous polymer membranes. The modelling concerns membrane modules consisting of two channels - the feeding and the permeate channels. Different shapes of the channels cross-section were taken into account. Consideration was given to co-current and counter-current flows, for feeding and permeate streams, respectively, flowing together with the inert gas receiving permeate. In the proposed mathematical model it was considered that pressure of gas changes along the length of flow channels was the result of both - the drop of pressure connected with flow resistance, and energy transfer by molecules of gas flowing in a given channel to molecules which penetrate this channel from the adjacent channel. The literature on membrane technology takes into account only the drop of pressure connected with flow resistance. Consideration given to energy transfer by molecules of gas flowing in a given channel to molecules which penetrate this channel from the adjacent channel constitute the essential novelty in the current study. The paper also presents results of calculations obtained by means of a computer program which used equations of the derived model. Physicochemical data concerning separation of the CO2/CH4 mixture with He as the sweep gas and data concerning properties of the membrane made of PDMS were assumed for calculations.

The use of torrefied biomass as a substitute for untreated biomass may decrease some technological barriers that exist in biomass co-firing technologies e.g. low grindability, high moisture content, low energy density and hydrophilic nature of raw biomass. In this study the TG-MS-FTIR analysis and kinetic analysis of willow (Salix viminalis L.) and samples torrefied at 200, 220, 240, 260, 280 and 300 °C (TSWE 200, 220, 240, 260, 280 and 300), were performed. The TG-DTG curves show that in the case of willow and torrefied samples TSWE 200, 220, 240 and 260 there are pyrolysis and combustion stages, while in the case of TSWE 280 and 300 samples the peak associated with the pyrolysis process is negligible, in contrast to the peak associated with the combustion process. Analysis of the TG-MS results shows m/z signals of 18, 28, 29 and 44, which probably represent H2O, CO and CO2. The gaseous products were generated in two distinct ranges of temperature. H2O, CO and CO2 were produced in the 500 K to 650 K range with maximum yields at approximately 600 K. In the second range of temperature, 650 K to 800 K, only CO2 was produced with maximum yields at approximately 710 K as a main product of combustion process. Analysis of the FTIR shows that the main gaseous products of the combustion process were H2O, CO2, CO and some organics including bonds: C=O (acids, aldehydes and ketones), C=C (alkenes, aromatics), C-O-C (ethers) and C-OH. Lignin mainly contributes hydrocarbons (3000-2800 cm−1), while cellulose is the dominant origin of aldehydes (2860-2770 cm−1) and carboxylic acids (1790-1650 cm−1). Hydrocarbons, aldehydes, ketones and various acids were also generated from hemicellulose (1790-1650 cm−1). In the kinetic analysis, the two-steps first order model (F1F1) was assumed. Activation energy (Ea) values for the first stage (pyrolysis) increased with increasing torrefaction temperature from 93 to 133 kJ/mol, while for the second stage (combustion) it decreased from 146 to 109 kJ/mol for raw willow, as well as torrefied willow at the temperature range of 200-260°C. In the case of samples torrefied at 280 and 300°C, the Ea values of the first and second stage were comparable to Ea of untreated willow and torrefied at 200°C. It was also found that samples torrefied at a higher temperature, had a higher ignition point and also a shorter burning time.

In this work, a design equation was presented for a batch-recirculated photoreactor composed of a packed bed reactor (PBR) with immobilised TiO2-P25 nanoparticle thin films on glass beads, and a continuous-flow stirred tank (CFST). The photoreactor was studied in order to remove C.I. Acid Orange 7 (AO7), a monoazo anionic dye from textile industry, by means of UV/TiO2 process. The effect of different operational parameters such as the initial concentration of contaminant, the volume of solution in CFST, the volumetric flow rate of liquid, and the power of light source in the removal efficiency were examined. A rate equation for the removal of AO7 is obtained by mathematical kinetic modelling. The results of reaction kinetic analysis indicate the conformity of removal kinetics with Langmuir-Hinshelwood model (kL-H = 0.74 mg L-1 min-1, Kads = 0.081 mg-1 L). The represented design equation obtained from mathematical kinetic modelling can properly predict the removal rate constant of the contaminant under different operational conditions (R2 = 0.963). Thus the calculated and experimental results are in good agreement with each other.

The scaling of turbulence characteristics such as turbulent fluctuation velocity, turbulent kinetic energy and turbulent energy dissipation rate was investigated in a mechanically agitated vessel 300 mm in inner diameter stirred by a Rushton turbine at high Reynolds numbers in the range 50 000 < Re < 100 000. The hydrodynamics and flow field was measured using 2-D TR PIV. The convective velocity formulas proposed by Antonia et al. (1980) and Van Doorn (1981) were tested. The turbulent energy dissipation rate estimated independently in both radial and axial directions using the one-dimensional approach was not found to be the same in each direction. Using the proposed correction, the values in both directions were found to be close to each other. The relation ε/(N3·D2) ∞ const. was not conclusively confirmed.

A proper selection of steam reforming catalyst geometry has a direct effect on the efficiency and economy of hydrogen production from natural gas and is a very important technological and engineering issue in terms of process optimisation. This paper determines the influence of widely used seven-hole grain diameter (ranging from 11 to 21 mm), h/d (height/diameter) ratio of catalyst grain and Sh/St (hole surface/total cylinder surface in cross-section) ratio (ranging from 0.13 to 0.37) on the gas load of catalyst bed, gas flow resistance, maximum wall temperature and the risk of catalyst coking. Calculations were based on the one-dimensional pseudo-homogeneous model of a steam reforming tubular reactor, with catalyst parameters derived from our investigations. The process analysis shows that it is advantageous, along the whole reformer tube length, to apply catalyst forms of h/d = 1 ratio, relatively large dimensions, possibly high bed porosity and Sh/St ≈ 0.30-0.37 ratio. It enables a considerable process intensification and the processing of more natural gas at the same flow resistance, despite lower bed activity, without catalyst coking risk. Alternatively, plant pressure drop can be reduced maintaining the same gas load, which translates directly into diminishing the operating costs as a result of lowering power consumption for gas compression.

Simulations of turbulent mixing in two types of jet mixers were carried out using two CFD models, large eddy simulation and κ-ε model. Modelling approaches were compared with experimental data obtained by the application of particle image velocimetry and planar laser-induced fluorescence methods. Measured local microstructures of fluid velocity and inert tracer concentration can be used for direct validation of numerical simulations. Presented results show that for higher tested values of jet Reynolds number both models are in good agreement with the experiments. Differences between models were observed for lower Reynolds numbers when the effects of large scale inhomogeneity are important.

Protection of the environment and counteracting global warming require finding alternative sources of energy. One of the methods of generating energy from environmentally friendly sources is increasing the share of gaseous fuels in the total energy balance. The use of these fuels in compression-ignition (CI) engines is difficult due to their relatively high autoignition temperature. One solution for using these fuels in CI engines is operating in a dualfuel mode, where the air and gas mixture is ignited with a liquid fuel dose. In this method, a series of relatively complex chemical processes occur in the engine's combustion chamber, related to the combustion of individual fuel fractions that interact with one another. Analysis of combustion of specific fuels in this type of fuel injection to the engine is difficult due to the fact that combustion of both fuel fractions takes place simultaneously. Simulation experiments can be used to analyse the impact of diesel fuel combustion on gaseous fuel combustion. In this paper, we discuss the results of simulation tests of combustion, based on the proprietary multiphase model of a dual-fuel engine. The results obtained from the simulation allow for analysis of the combustion process of individual fuels separately, which expands the knowledge obtained from experimental tests on the engine.

Dust generated at an electric arc furnace during steel production industry is still not a solved problem. Electric arc furnace dust (EAF) is a hazardous solid waste. Sintering of well-prepared briquetted mixtures in a shaft furnace is one of possible methods of EAFD utilisation. Simultaneously some metal oxides from exhaust gases can be separated. In this way, various metals are obtained, particularly zinc is recovered. As a result, zinc-free briquettes are received with high iron content which can be used in the steelmaking process. The purpose of the research was selecting the appropriate chemical composition of briquettes of the required strength and coke content necessary for the reduction of zinc oxide in a shaft furnace. Based on the results of the research the composition of the briquettes was selected. The best binder hydrated lime and sugar molasses and the range of proper moisture of mixture to receive briquettes of high mechanical strength were also chosen and tested. Additionally, in order to determine the thermal stability for the selected mixtures for briquetting thermal analysis was performed. A technological line of briquetting was developed to apply in a steelworks.

Preliminary lab-scale investigations were conducted on slagging abatement in biomass-firing by fuel mixing. Three agriculture biomass fuels and olive cake were used in the experiments. Polish lignites and bituminous coals were examined as anti-sintering additives. The effects of chlorine release, potassium retention and ash sintering were examined by heating samples of biomass fuels and additives in the muffle oven and, next, firing them in the laboratory down-fired furnace at the temperature in the range of 800-1150ºC. The obtained slag samples were analysed on: chlorine and potassium content, sintering tendency and crystalline components. Among the examined coals lignite from Turów mine and bituminous coal from Bolesław Śmiały mine appeared to be the most effective in potassium retention in aluminosilicate and chlorine release from slag. Possibly the major factor of these coals which reduced ash sintering was relatively high content of kaolinite

The paper aims to confirm the syngas application as a reburning fuel to reduce e.g. NO emission during natural gas combustion. The main aim of this modelling work was to predict pollutants generated in the exhaust gases and to indicate the influence of the syngas on the natural gas combustion process. The effect of residence time of fuel-air mixture was also been performed. Calculations were made with CHEMIKN-PRO for reburning process using syngas. The boundary conditions of the reburning process were based on experimental investigations. The addition of 5, 10, 15 and 19% of reburning fuel into natural gas combustion was studied. The effects of 0.001 to 10 s of residence time and the addition of 5, 10, and 15% of syngas on combustion products were determined. The performed numerical tests confirmed that co-combustion of the natural gas with syngas (obtained from sewage sludge gasification) in the reburning process is an efficient method of NOx reduction by c.a. 50%. Syngas produced from sewage sludge can be utilised as a reburning fuel.