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Abstract

A kinetic model to describe lovastatin biosynthesis by Aspergillus terreus ATCC 20542 in a batch culture with the simultaneous use of lactose and glycerol as carbon sources was developed. In order to do this the kinetics of the process was first studied. Then, the model consisting of five ordinary differential equations to balance lactose, glycerol, organic nitrogen, lovastatin and biomass was proposed. A set of batch experiments with a varying lactose to glycerol ratio was used to finally establish the form of this model and find its parameters. The parameters were either directly determined from the experimental data (maximum biomass specific growth rate, yield coefficients) or identified with the use of the optimisation software. In the next step the model was verified with the use of the independent sets of data obtained from the bioreactor cultivations. In the end the parameters of the model were thoroughly discussed with regard to their biological sense. The fit of the model to the experimental data proved to be satisfactory and gave a new insight to develop various strategies of cultivation of A. terreus with the use of two substrates.

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Authors and Affiliations

Marta Pawlak
Marcin Bizukojć
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Abstract

There are certain well-known methods of diminishing concentrations of nitrogen compounds, but they are ineffective in case of nitrogen-rich wastewater with a low content of biodegradable carbon. Partial nitritation followed by anaerobic ammonium oxidation (Anammox) process appear to be an excellent alternative for traditional nitrification and denitrification. This paper presents the feasibility of successful start-up of Anammox process in a laboratory-scale membrane bioreactor (MBR). It was shown that the combination of membrane technology and Anammox process allowed to create a new highly efficient and compact system for nitrogen removal. It was possible to achieve average nitrogen removal efficiency equal to 76.7 ± 8.3%. It was shown that the start-up period of 6 months was needed to obtain high nitrogen removal efficiency. The applied biochemical model of the Anammox process was based on the state-of-the-art Activated Sludge Model No.1 (ASM 1) which was modified for accounting activity of autotrophs (nitrite-oxidising bacteria and nitrateoxidising bacteria) and anammox bacteria. In order to increase the predictive power of the simulation selected parameters of the model were adjusted during model calibration. Readjustment of the model parameters based on the critically evaluated data of the reactor resulted in a satisfactory match between the model predictions and the actual observations.

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Authors and Affiliations

Grzegorz Cema
Adam Sochacki
Jakub Kubiatowicz
Piotr Gutwiński
Joanna Surmacz-Górska
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Abstract

Adsorption experiments of nitric oxide in nitrogen carrier gas were held on activated carbon in a fixed bed flow system. Breakthrough curves describing the dependence of exit concentrations of nitric oxide on time were matched with theoretical response curves calculated from the linear driving force model (LDF). The model assumes Langmuir adsorption isotherm for the description of non-linear equilibrium and overall mass transfer coefficient for mass transfer mechanism. Overall mass transfer coefficients were obtained by the method of least squares for fitting numerically modelled breakthrough curves with experimental breakthrough curves. It was found that LDF model fits all the breakthrough curves and it is a useful tool for modelling purposes.

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Authors and Affiliations

Lenka Kuboňová
Lucie Obalová
Oldřich Vlach
Ivana Troppová
Jaroslav Kalousek
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Abstract

The present work deals with agitation of non-Newtonian fluids in a stirred vessel by Scaba impellers. A commercial CFD package (CFX 12.0) was used to solve the 3D hydrodynamics and to characterise at every point flow patterns especially in the region swept by the impeller. A shear thinning fluid with yield stress was modelled. The influence of agitator speed, impeller location and blade size on the fluid flow and power consumption was investigated. The results obtained are compared with available experimental data and a good agreement is observed. It was found that an increase in blade size is beneficial to enlargement of the well stirred region, but that results in an increased power consumption. A short distance between the impeller and the tank walls limits the flow around the agitator and yields higher power consumption. Thus, the precise middle of the tank is the most appropriate position for this kind of impeller.

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Authors and Affiliations

Houari Ameur
Mohamed Bouzit
Mustapha Helmaoui
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Abstract

The new efficient method of modeling and thermodynamic analysis of power engineering systems has been presented. With its help a comparison of different structures and investigation of the influence of a particular constituent process onto the whole system efficiency is possible. The shaft work or the exergy is the main thermodynamic quantity taken into account in analyses, and the appropriate dimensionless modeling parameter has been introduced.

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Authors and Affiliations

Jarosław Kozaczka
Pavel Kolat
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Abstract

The motivation of this work was to define the reburning potential of sewage sludge gasification gas (syngas). Numerical simulation of co-combustion process of syngas in hard coal-fired boiler has been done. All the calculations were performed using the Chemkin program. Plug-Flow Reactor model was used. The calculations were modelled using GRI-Mech 2.11 mechanism. The highest NO conversions are obtained at the temperature of about 1000-1200 K. The highest reduction efficiency was achieved for the molar flow ratio of syngas equal to 15%. The combustion of hard coal with sewage sludge - derived syngas reduces NO emissions and the amount of coal needed to produce electricity and heat. Advanced reburning, which is a more complicated process gives efficiency of up to 80%. The calculations show that the analyzed syngas can yield better results.

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Sebastian Werle
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Abstract

The present work deals with ultrasound assisted crystallisation of lactose from lactose solution. The crystallisation of lactose was completed rapidly by applying the ultrasound waves in the presence of an anti-solvent (n-propanol), at the room temperature (30±3°C). The yield of lactose was found to be more than 85% (w/w) in 4 minutes of sonication. The spread of the crystal size distribution was found to decrease with increase in sonication time.

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Authors and Affiliations

Sanjaykumar Patel
Z. Murthy
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Abstract

The article presents the results of laboratory tests carried out on a scaling model of the 966MWth fluidised-bed boiler operating in the Lagisza Power Plant, made on a scale of 1:20 while preserving the geometrical similarity. The tests were carried out for scaled-down material taken from different locations on the circulation contour in the state of full boiler loading. To reflect the hydrodynamic conditions prevailing in the combustion chamber, solids with properly selected density and particle size distribution were used. The obtained results have made it possible to determine the location for taking the most representative granular material sample.

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Authors and Affiliations

Paweł Mirek
Jolanta Ziaja
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Abstract

Waste disposal is imposed by the European Union under Treaty of Accession concerning waste management order. One of the waste disposal methods is thermal utilisation. The paper presents an investigation of sewage sludge briquettes used as a fuel in combustion process. The research study was carried out on samples taken from the Municipal Wastewater Treatment Plant in Bochnia. Briquettes with lime were formed. The analysis of the elementary chemical composition of municipal sewage sludge, the composition of the ash and thermogravimetric analysis were carried out. The results indicate that the prepared briquettes had sufficient fuel properties.

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Authors and Affiliations

Aneta Magdziarz
Małgorzata Wilk
Bogdan Kosturkiewicz
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Abstract

This paper presents an analysis of the blending characteristics of axial flow high-speed impellers under a turbulent regime of flow of an agitated low viscosity liquid. The conductivity method is used to determine the time course of blending (homogenisation) of miscible liquids in a pilot plant fully baffled mixing vessel, and a torquemeter is used for measuring the impeller power input in the same system. Four-blade and six-blade pitched blade impellers and three high efficiency axial flow impellers are tested for the given degree of homogeneity (98%).

The experimental results and also the results of the authors' previous study, in accordance with the theoretical approach described in the literature, show that there is a universal relationship between the impeller power number and the dimensionless blending time, taking into consideration the impeller-to-vessel diameter ratio, independent of the geometry of the axial flow impeller but dependent on the degree of homogeneity. This relationship is found to be valid on a pilot plant scale under a turbulent flow regime of an agitated liquid.

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Authors and Affiliations

Ivan Fořt
Tomáš Jirout
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Abstract

The process of carbon dioxide removal from monoethanolamine (MEA) - water solution was investigated on Poly Di Methyl Siloxane (PDMS) hydrophobic tubular membrane with a ceramic support. The effects of feed temperature, liquid flow rate and MEA concentration on CO2 mass transfer and selectivity were examined and found to be with a reasonable deviation (±25%) with predictions based on the multilayer film model. The membrane resistance was evaluated in separate experiments. The measured CO2 mass fluxes (0.17-0.45 kg/(m2h)) were found to be independent of the MEA concentration in the feed.

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Authors and Affiliations

Roman Krupiczka
Adam Rotkegel
Zenon Ziobrowski
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Abstract

HY2SEPS was an EU-funded project directed at the reduction of CO2 emissions. The principal objective of the project was to develop a hybrid membrane-adsorptive H2/CO2 separation technique that would form an integral element of the pre-combustion process. Specific tasks included the derivation of simplified mathematical models for the membrane separation of H2/CO2 mixtures.

In the present study one of the developed models is discussed in detail, namely that with the countercurrent plug flow of the feed and the permeate. A number of simulations were carried out concerning the separation of binary mixtures that may appear following steam conversion of methane. The numerical results were then compared with the experimental data obtained by FORTH/ICEHT. The estimated fluxes of pure CO2, H2, CH4 and N2 are shown alongside those measured experimentally as a function of temperature and CO2 partial pressure in Figs 2 - 7. It is concluded that, in general, CO2 flux increases monotonically with both temperature and CO2 partial pressure. It is also found that the fluxes of hydrogen, methane and nitrogen reach a minimum at a temperature slightly above 323 K. Overall, a good agreement was obtained between the simulations and experiments.

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Authors and Affiliations

Aleksandra Janusz-Cygan
Marek Tańczyk
Manfred Jaschik
Krzysztof Warmuziński
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Abstract

In many practical situations fluids are normally blended with additives (viscosity index improvers, viscosity thickeners, viscosity thinners) due to which they show pseudoplastic and dilatant nature which can be modelled as cubic stress model (Rabinowitsch model). The cubic stress model for pseudoplastic fluids is adopted because Wada and Hayashi have shown that the theoretical results with this model are in good agreement with the experimental results. The present theoretical analysis is to investigate the pseudoplastic effect along with the effect of rotational inertia on the pressure distribution, frictional torque and fluid flow rate of externally pressurised flow in narrow clearance between two curvilinear surfaces of revolution. The expression for pressure has been derived using energy integral approach. To analyse and discuss the effects of pseudoplasticity and fluid inertia on the pressure distribution, fluid flow rate and frictional torque, the examples of externally pressurised flow in the clearance between parallel disks and concentric spherical surfaces have been considered.

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Authors and Affiliations

Udaya Singh
Ram Gupta
Vijay Kapur
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Abstract

Experimental investigation of heat transfer during pool boiling of two nanofluids, i.e. water-Al2O3 and water-Cu has been carried out. Nanoparticles were tested at the concentration of 0.01%, 0.1%, and 1% by weight. The horizontal smooth stainless steel tubes having 10 mm OD and 0.6 mm wall thickness formed the test heater. The experiments have been performed to establish the influence of nanofluids concentration on heat transfer characteristics during boiling at different absolute operating pressure values, i.e. 200 kPa, ca. 100 kPa (atmospheric pressure) and 10 kPa. It was established that independent of nanoparticle materials (Al2O3 and Cu) and their concentration, an increase of operating pressure enhances heat transfer. Generally, independent of operating pressure, sub- and atmospheric pressure, and overpressure, an increase of nanoparticle concentration caused heat transfer augmentation.

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Authors and Affiliations

Janusz Cieśliński
Tomasz Kaczmarczyk
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Abstract

Lean mixture burning leads to a decrease in the temperature of the combustion process and it is one of the methods of limiting nitric oxide emissions. It also increases engine efficiency. An effective method to correct lean mixture combustion can be a two-stage system of stratified mixture combustion in an engine with a prechamber. This article presents the results of laboratory research on an SI engine (spark ignition) with a two-stage combustion system with a cylinder powered by gasoline and a prechamber powered by propane-butane gas LPG (liquefied petroleum gas). The results were compared to the results of research on a conventional engine with a one-stage combustion process. The test engine fuel mixture stratification method, with a two-stage combustion system in the engine with a prechamber, allowed to burn a lean mixture with an average excess air factor equal to 2.0 and thus led to lower emissions of nitrogen oxides in the exhaust of the engine. The test engine with a conventional, single-stage combustion process allowed to properly burn air-fuel mixtures of excess air factors λ not exceeding 1.5. If the value λ > 1.5, the non-repeatability factor COVLi increases, and the engine efficiency decreases, which makes it virtually impossible for the engine to operate. The engine with a two-stage combustion process, working with λ = 2.0, the Qin/Qtot = 2.5%, reduced the NOx content in the exhaust gases to a level of about 1.14 g/kWh. This value is significantly lower than the value obtained in a conventional engine, which worked at λ = 1.3 with comparable non-repeatability of successive cycles (about 3%) and a similar indicated efficiency (about 34%), was characterised by the emissions of NOx in the exhaust equal to 26.26 g/kWh.

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Authors and Affiliations

Arkadiusz Jamrozik
Wojciech Tutak
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Abstract

This paper presents possibilities for of numerical modelling of biomass combustion in a commercially available boiler. A sample of biomass was tested with respect to its physical and chemical properties. Thermogravimetry studies of biomass were carried out. Computer simulation makes it possible to analyse complex phenomena which are otherwise difficult to observe. The aim of this work was to model biomass combustion to predict the amount of pollutants generated (NOx, CO, SO2) in the exhaust gases coming out from boilers The calculations were made using the CHEMKIN program. Results of calculations were performed taking into account the influence of temperature, pressure and residence time.

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Authors and Affiliations

Aneta Magdziarz
Małgorzata Wilk
Monika Zajemska
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Abstract

Natural gas is a mixture of 21 components and it is widely used in industries and homes. Knowledge of its thermodynamic properties is essential for designing appropriate processes and equipment. This paper presents simple but precise correlations of how to compute important thermodynamic properties of natural gas. As measuring natural gas composition is costly and may not be effective for real time process, the correlations are developed based on measurable real time properties. The real time properties are temperature, pressure and specific gravity of the natural gas. Calculations with these correlations are compared with measured values. The validations show that the average absolute percent deviation (AAPD) for compressibility factor calculations is 0.674%, for density is 2.55%, for Joule-Thomson coefficient is 4.16%. Furthermore, in this work, new correlations are presented for computing thermal properties of natural gas such as enthalpy, internal energy and entropy. Due to the lack of experimental data for these properties, the validation is done for pure methane. The validation shows that AAPD is 1.31%, 1.56% and 0.4% for enthalpy, internal energy and entropy respectively. The comparisons show that the correlations could predict natural gas properties with an error that is acceptable for most engineering applications.

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Authors and Affiliations

Mahmood Farzaneh-Gord
Hamid Rahbari
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Abstract

This paper presents the results of research focused on the lowering of ash flow temperature at semianthracite coal from Donbas district by means of additive (calcite) dosing. Ash fusion temperatures were set for two coal samples (A, B) and for five various states (samples of ash without any additives, with 1%, with 3%, with 5% and with 7% of the additive) in total. The macroscopicphotographic method was used for identifying all specific temperatures. Obtained outputs prove that A type coal has a lower value of sphere temperature than B type coal in the whole scope of percentage representation of the additive. The flow temperature dropped in total from 1489 °C to 1280 °C, i.e. by 14% during the test of coal of type A with 7% of the additive; while it was near 10% for coal of type B (from 1450 °C to 1308 °C). Numerical simulations of the process showed that it is not effective to add an additive with a grain size lower than 280 μm by means of wastevapour burners.

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Authors and Affiliations

Mária Čarnogurská
Miroslav Příhoda
René Pyszko
Ľubomíra Širillová
Ján Palkóci
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Abstract

The paper presents the algorithms for a flue gas/water waste-heat exchanger with and without condensation of water vapour contained in flue gas with experimental validation of theoretical results. The algorithms were used for calculations of the area of a heat exchanger using waste heat from a pulverised brown coal fired steam boiler operating in a power unit with a capacity of 900 MWe. In calculation of the condensing part, the calculation results obtained with two algorithms were compared (Colburn-Hobler and VDI algorithms). The VDI algorithm allowed to take into account the condensation of water vapour for flue gas temperatures above the temperature of the water dew point. Thanks to this, it was possible to calculate more accurately the required heat transfer area, which resulted in its reduction by 19 %. In addition, the influence of the mass transfer on the heat transfer area was taken into account, which contributed to a further reduction in the calculated size of the heat exchanger - in total by 28% as compared with the Colburn-Hobler algorithm. The presented VDI algorithm was used to design a 312 kW pilot-scale condensing heat exchanger installed in PGE Belchatow power plant. Obtained experimental results are in a good agreement with calculated values.

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Authors and Affiliations

Paweł Rączka
Kazimierz Wójs
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Abstract

The study analyses application possibilities of filtration and thickening models in evaluation of papermaking suspension drainage rate. The authors proposed their own method to estimate the drainage rate on the basis of an existing Ergun capillary model of liquid flow through a granular material. The proposed model was less sensitive to porosity changes than the Ergun model. An empirical verification proved robustness of the proposed approach. Taking into account discrepancies in the published data concerning how the drainage velocity of papermaking suspension is defined, this study examines which of the commonly applied models matches experimental results the best.

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Authors and Affiliations

Piotr Przybysz
Czesław Kuncewicz
František Rieger
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Abstract

Recent studies in the area of biological air treatment in filters have addressed fundamental key issues, such as a biofilter bed of different origin composed of natural zeolite granules, foam cubes and wood chips. When foam and zeolite are mixed with wood chips to remove volatile organic compounds from the air, not only biological but also adsorption air purification methods are accomplished. The use of complex purification technologies helps to improve the efficiency of a filter as well as the bed service life of the filter bed. Investigations revealed that microorganisms prevailing in biological purification, can also reproduce themselves in biofilter beds of inorganic and synthetic origin composed of natural zeolite and foam. By cultivating associations of spontaneous microorganisms in the filter bed the dependencies of the purification efficiency of filter on the origin, concentration and filtration time of injected pollutants were determined. The highest purification efficiency was obtained when air polluted with acetone vapour was supplied to the equipment at 0.1 m/s of superficial gas velocity. When cleaning air from volatile organic compounds (acetone, toluene and butanol), under the initial pollutant concentration of ~100 mg/m3, the filter efficiency reached 95 %.

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Authors and Affiliations

Alvydas Zagorskis
Rasa Vaiškūnaitė
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Abstract

Three commercially available intercooled compression strategies for compressing CO2 were studied. All of the compression concepts required a final delivery pressure of 153 bar at the inlet to the pipeline. Then, simulations were used to determine the maximum safe pipeline distance to subsequent booster stations as a function of inlet pressure, environmental temperature, thickness of the thermal insulation and ground level heat flux conditions. The results show that subcooled liquid transport increases energy efficiency and minimises the cost of CO2 transport over long distances under heat transfer conditions. The study also found that the thermal insulation layer should not be laid on the external surface of the pipe in atmospheric conditions in Poland. The most important problems from the environmental protection point of view are rigorous and robust hazard identification which indirectly affects CO2 transportation. This paper analyses ways of reducing transport risk by means of safety valves.

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Authors and Affiliations

Mirosław Majkut
Andrzej Witkowski
Andrzej Rusin
Katarzyna Stolecka
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Abstract

Fully synthetic, biochemically inert and water-immiscible liquid perfluorochemicals (PFCs) are recognised as flexible liquid carriers/scavengers of gaseous compounds (respiratory gases mainly, i.e. O2 and CO2) and increasingly applied in bioprocess engineering. A range of unmatched physicochemical properties of liquid PFCs, i.e. outstanding chemo- and thermostability, extremely low surface tension, simultaneous hydro- and lipophobicity, which result from carbon chain substitution with fluorine atoms (the most electronegative chemical element) and the presence of intramolecular C-F bonds (the strongest single bond known in organic chemistry) have been described in detail. Exceptional propensity to solubility of respiratory gases in liquid perfluorinated compounds has been widely discussed. Advantages and disadvantages of bioprocess applications of liquid PFCs in the form of a pure PFC as well as in an emulsified form have been pointed out. A liquid PFC-mediated mass transfer intensification in various types of microbial, plant cell and animal cell culture systems: from miniaturised microlitre-scale cultures, via biomaterial-based scaffolds containing culture systems, to litre-scale bioreactors, has been reviewed and elaborated on bearing in mind the benefits of bioprocesses.

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Authors and Affiliations

Maciej Pilarek

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