In modern times, there are increasing requirements for products quality in every part of manufacturing industry and in foundry industry it
is not different. That is why a lot of foundries are researching, how to effectively produce castings with high quality. This article is dealing
with search of the influence of using different types of risers or chills on shrinkage cavity production in ductile iron castings. Differently
shaped risers were designed using the Wlodawer´s modulus method and test castings were poured with and without combination of chills.
Efficiency of used risers and chills was established by the area of created shrinkage cavity using the ultrasound nondestructive method.
There are introduced the production process of test castings and results of ultrasound nondestructive reflective method. The object of this
work is to determine an optimal type of riser or chill for given test casting in order to not use overrated risers and thus increase the cost
effectiveness of the ductile iron castings production.
Modern gas turbine systems operate in temperatures ranging from 1200°C to even 1500°C, which creates bigger problems related to the blade material thermal strength. In order to ensure appropriate protection of the turbine blades, a sophisticated cooling system is used. Current emphasis is placed on the application of non-stationary flow effects to improve cooling conditions, e.g., the unsteady-jet heat transfer or the heat transfer enhancement using high-amplitude oscillatory motion. The presented research follows a similar direction.
A new concept is proposed of intensification of the heat transfer in the cooling channels with the use of an acoustic wave generator. The acoustic wave is generated by an appropriately shaped fixed cavity or group of cavities. The phenomenon is related to the coupling mechanism between the vortex shedding generated at the leading edge and the acoustic waves generated within the cavity area. Strong instabilities can be observed within a certain range of the free flow velocities.
The presented study includes determination of the relationship between the amplitude of acoustic oscillations and the cooling conditions within the cavity. Different geometries of the acoustic generator are investigated. Calculations are also performed for variable flow conditions. The research presented in this paper is based on a numerical model prepared using the Ansys CFX-17.0 commercial CFD code.
We propose a new integrated demultiplexer model using the two-dimensional photonic crystal (2D PC) through the hexagonal resonant cavity (HRC) for the International Telecommunication Union (ITU) standard. The integrated model of demultiplexer for both 25 GHz and 50 GHz has been designed for the first time. The demultiplexer consists of bus input waveguide, drop waveguide, Hexagonal Resonant Cavity (HRC), 6 Air Hole Filter (6-AHF), 7 Air Hole Filter (7-AHF). The 7-AHF is used to filter 25GHz wavelength, and the 6-AHF filter is used to filter 50 GHz wavelength. The Q-factor on the designed demultiplexer is flexible based on the idea of increasing the number of air holes between drop waveguide and resonant cavity. The demultiplexer is designed to drop maximum 8 resonant wavelengths. One side of demultiplexer is able to drop 50 GHz ITU standard wavelengths, which are of 1556.3 nm, 1556.7 nm, 1557.1 nm and 1557.5 nm, and further the other facet is able to drop 25 GHz wavelengths, which are of 1551.4 nm, 1551.6 nm, 1551.8 nm, and 1552.0 nm. The proposed demultiplexer may be carried out within the integrated dual system. This system is able to lessen the architecture cost and the size is miniaturized substantially.
A new approach to passive electromagnetic modelling of coupled–cavity quantum cascade lasers is presented in this paper. One of challenges in the rigorous analysis of such eigenvalue problem is its large size as compared to wavelength and a high quality factor, which prompts for substantial computational efforts. For those reasons, it is proposed in this paper to consider such a coupled-cavity Fabry-Perot resonant structure with partially transparent mirrors as a two-port network, which can be considered as a deterministic problem. Thanks to such a novel approach, passive analysis of an electrically long laser can be split into a cascade of relatively short sections having low quality factor, thus, substantially speeding up rigorous electromagnetic analysis of the whole quantum cascade laser. The proposed method allows to determine unequivocally resonant frequencies of the structure and the corresponding spectrum of a threshold gain. Eventually, the proposed method is used to elaborate basic synthesis rules of coupled–cavity quantum cascade lasers.
Presented paper shows the mathematical and numerical approaches for modelling of binary alloy solidification solved by the Finite Element Method (FEM). The phenomenon of shrinkage cavities formation process is included in the numerical model. Multiple macroscopic cavities can be modelled within the single casting volume. Solid, liquid and gaseous phases with different material properties are taken into account during solidification process. Mathematical model uses the differential equation of heat diffusion. Modification of specific heat is used to describe the heat releasing during liquid-solid phase change. Numerical procedure of shrinkage cavities evolution is based on the recognition of non-connected liquid volumes and local shrinkage computation in the each of them. The recognition is done by the selection of sets of interconnected nodes containing liquid phase in the finite element mesh. Original computer program was developed to perform calculation process. Obtained results of temperature and shrinkage cavities distributions are presented and discussed in details.
In this attempt, Two Dimensional Photonic Crystal (2DPC) Quasi Square Ring Resonator (QSRR) based four channel demultiplexer is proposed and designed for Wavelength Division Multiplexing systems. The performance parameters of the demultiplexer such as transmission efficiency, passband width, line spacing, Q factor and crosstalk are investigated. The proposed demultiplexer is composed of bus waveguide, drop waveguide and QSRR. In the proposed demultiplexer, the output ports are arranged separately in odd and even number, where an odd number of ports are located on the right side and even number of ports are located on the left side of the bus waveguide that are used to reduce the channel interference or crosstalk. Further, the refractive index of rods around the center rod is increased linearly one to another in order to improve the signal quality. The resonant wavelengths of the proposed demultiplexer are of 1521.1 nm, 1522.0 nm, 1523.2 nm and 1524.3 nm, respectively. The footprint of the device is of 180.96 μm2. Then, a four channel point to point network is designed and the proposed four channel demultiplexer is implemented by replacing a conventional demultiplexer. Finally, functional parameters of the network, namely, BER, receiver sensitivity and Q factor are estimated by varying the link distance. This attempt could create new dimensions of research in the domain of photonic networks.
The work presents a structural and functional model of a distributed low level radio frequency (LLRF) control, diagnostic and telemetric system for a large industrial object. An example of system implementation is the European TESLA-XFEL accelerator. The free electron laser is expected to work in the VUV region now and in the range of X-rays in the future. The design of a system based on the FPGA circuits and multi-gigabit optical network is discussed. The system design approach is fully parametric. The major emphasis is put on the methods of the functional and hardware concentration to use fully both: a very big transmission capacity of the optical fiber telemetric channels and very big processing power of the latest series of DSP/PC enhanced and optical I/O equipped, FPGA chips. The subject of the work is the design of a universal, laboratory module of the LLRF sub-system. The current parameters of the system model, under the design, are presented. The considerations are shown on the background of the system application in the hostile industrial environment. The work is a digest of a few development threads of the hybrid, optoelectronic, telemetric networks (HOTN). In particular, the outline of construction theory of HOTN node was presented as well as the technology of complex, modular, multilayer HOTN system PCBs. The PCBs contain critical sub-systems of the node and the network. The presented exemplary sub-systems are: fast optical data transmission of 2.5 Gbit/s, 3.125 Gbit/s and 10 Gbit/s; fast A/C and C/A multichannel data conversion managed by FPGA chip (40 MHz, 65 MHz, 105 MHz), data and functionality concentration, integration of floating point calculations in the DSP units of FPGA circuit, using now discrete and next integrated PC chip with embedded OS; optical distributed timing system of phase reference; and 1GbEth video interface (over UTP or FX) for CCD telemetry and monitoring. The data and functions concentration in the HOTN node is necessary to make efficient use of the multigigabit optical fiber transmission and increasing the processing power of the FPGA/DSP/PC chips with optical I/O interfaces. The experiences with the development of the new generation of HOTN node based on the new technologies of data and functions concentration are extremely promising, because such systems are less expensive and require less labour.