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Abstract

Mg60Zn35Ca5 amorphous powder alloys were synthesized by mechanical alloying (MA) technique. The results of the influence of high-energy ball-milling time on amorphization of the Mg60Zn35Ca5 elemental blend (intended for biomedical application) were presented in the study. The amorphization process was investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM). Initial elemental powders were mechanically alloyed in a Spex 8000 high-energy ball mill at different milling times (from 3 to 24 h). Observation of the powder morphology after various stages of milling leads to the conclusion that with the increase of the milling time the size of the powder particles as well as the degree of aggregation change. The partially amorphous powders were obtained in the Mg60Zn35Ca5 alloy after milling for 13-18h. The results indicate that this technique is a powerful process for preparing Mg60Zn35Ca5 alloys with amorphous and nanocrystalline structure.
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Authors and Affiliations

S. Lesz
K. Gołombek
M. Kremzer
R. Nowosielski
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Abstract

Metal-intermetallic layered (MIL) composites attract considerable attention due to their remarkable structural and ballistic performance. This study aimed to develop a Ti/Al-based multilayered MIL material by adding ceramic powders, since they can improve the composite’s impact resistance. To this end, an experiment was conducted which a stack of alternating Ti and Al sheets bonded by hot pressing; Ti/Al multilayers containing additional layers of Al2O3 and SiC powders were also produced. The samples obtained were examined using electron microscopy techniques. The clads’ mechanical properties were investigated using a Charpy hammer. In the reaction zone, only one intermetallic phase occurred: the Al3Ti phase. The model with an additional Al2O3 layer showed the highest impact energy. None of the Ti/Al clads broke during the Charpy impact test, a result proving their high ductility.
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Bibliography

[1] I.A. Bataev, A.A. Bataev, V.I. Mali, D.V. Pavliukova, Structural and mechanical properties of metallic-intermetallic laminate composites produced by explosive welding and annealing, Mater. Design 35, 225-234 (2012). DOI: https://doi.org/10.1016/j.matdes.2011.09.030
[2] F. Foadian, M. Soltanieh, M. Adeli, M. Etminanbakhsh, A Study on the Formation of Intermetallics During the Heat Treatment of Explosively Welded Al-Ti Mulitlayers, Metall. Mater. Trans. A 45A, 1823 (2014). DOI: https://doi.org/10.1007/s11661-013-2144-6
[3] H. Paul, Ł. Maj, M. Prażmowski, A. Gałka, M. Miszczyk, P. Petrzak, Microstructure and mechanical properties of multilayered Al/Ti composites produced by explosive welding, Procedia Manufacturing 15, 1391-1398 (2018). DOI: https://doi.org/10.1016/j.promfg.2018.07.343
[4] D.M. Fronczek, R. Chulist, Z. Szulc, J. Wojewoda-Budka, Growth kinetics of TiAl3 phase in annealed Al/Ti/Al explosively welded clads, Mater. Lett. 198, 160-163 (2017). DOI: https://doi.org/10.1016/j.matlet.2017.04.025
[5] F. Kong, Y. Chen, D. Zhang, Interfacial microstructure and shear strength of Ti-6Al-4V/TiAl laminate composite sheet fabricated by hot packed rolling, Mater. Design 32, 3167-3172 (2011). DOI: https://doi.org/10.1016/j.matdes.2011.02.052
[6] H. Xiao, Z. Qi, C. Yu, C. Xu, Preparation and properties for Ti/ Al clad plates generated by differential temperature rolling, J. Mater. Process. Tech. 249, 285-290 (2017). DOI: https://doi.org/10.1016/j.jmatprotec.2017.06.013
[7] M. Fan, Z. Luo, Z. Fu, X. Guo, J. Tao, Vacuum hot pressing and fatigue behaviors of Ti/Al laminate composites, Vacuum 154, 101- 109 (2018). DOI: https://doi.org/10.1016/j.vacuum.2018.04.047
[8] L. Qin, M. Fan, X. Guo, J. Tao, Plastic deformation behaviors of Ti-Al laminated composite fabricated by vacuum hot-pressing, Vacuum 155, 96-107 (2018). DOI: https://doi.org/10.1016/j.vacuum.2018.05.021
[9] J . Li, K.H. Wang, K. Zhang L.L. Kang, H. Liang, Mechanism of interfacial reaction between Ti and Al-ceramic, Mater. Design 105, 223-233 (2016). DOI: https://doi.org/10.1016/j.matdes.2016.05.073
[10] G .H.S.F.L. Carvalho, I. Galvão, R. Mendes, R.M. Leal, A. Loureiro, Explosive welding of aluminium to stainless steel, J. Mat. Process. Tech. 262, 340-349 (2018). DOI: https://doi.org/10.1016/j.jmatprotec.2018.06.042
[11] I. D. Zakharenko, Critical conditions in detonation welding, Fizika Goreniya i Vzryva 8 (3), 422-427 (1972).
[12] M. Tayyebi, D. Rahmatabadi, M. Adhami, R. Hashemi, Influence of AR B technique on the microstructural, mechanical and fracture properties of the multilayered Al1050/Al5052 composite reinforced by SiC particles, J. Mater. Res. Tech. 8 (5), 4287-4301 (2019). DOI: https://doi.org/10.1016/j.jmrt.2019.07.039
[13] M.N. Yuan, Lili Li, Zh J. Wang, Study of the microstructure modulation and phase formation of Ti-Al3Ti laminated composites, Vacuum 157, 481-486 (2018). DOI: https://doi.org/10.1016/j.vacuum.2018.09.002
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Authors and Affiliations

W. Kowalski
1
ORCID: ORCID
H. Paul
1
ORCID: ORCID
P. Petrzak
1
ORCID: ORCID
Ł. Maj
1
ORCID: ORCID
I. Mania
1
ORCID: ORCID
M. Faryna
1
ORCID: ORCID

  1. Institute of Metallurgy and Materials Science , Polish Academy of Sciences , 25 Reymonta Str., 30-059 Kraków, Poland
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Abstract

An equiatomic multi-component alloy Ni20Ti20Ta20Co20Cu20 (at. %) was obtained using vacuum arc melting. In order to characterize such an alloy, microstructure analysis has been performed using Scanning and Transmission Electron Microscopy, Electron Backscattered Diffraction, X-ray Diffraction and Energy Dispersive X-ray Spectroscopy techniques. Microstructure analysis revealed the presence of one rhombohedral and two cubic phases. Energy Dispersive X-ray Spectroscopy measurements revealed that both observed phases include five chemical elements in the structure. Using Rietveld refinement approach the lattice parameters were refined for the observed phases.

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Authors and Affiliations

K. Glowka
M. Zubko
P. Świec
K. Prusik
G. Dercz
D. Stróż
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Abstract

A new NiTi-based multi-component Ni35Ti35Ta10Co10Cu10 (at.%) alloy was obtained by vacuum arc melting. The microstructure of the alloy has been studied using scanning and transmission electron microscopy, backscatter electron diffraction and X-ray diffraction techniques. The performed measurements showed presence of two cubic and one tetragonal phases. Energy dispersive X-ray spectroscopy analysis confirmed that all the observed phases contained all five principal elements.

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Authors and Affiliations

K. Glowka
M. Zubko
P. Świec
K. Prusik
G. Dercz
E. Matyja
D. Stróż
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Abstract

The technique of electrospinning was employed to fabricate uniform one-dimensional inorganic-organic composite nanofibers at room temperature from a solution containing equal volumes of aluminum 2, 4-pentanedionate in acetone and polyvinylpyrrolidone in ethanol. Upon firing and sintering under carefully pre-selected time-temperature profiles (heating rate, temperature and soak time), high-purity and crystalline alumina nanofibers retaining the original morphological features present in the as-spun composite (cermer) fibers were obtained. Tools such as laser Raman spectroscopy, scanning and transmission electron microscopy together with energy dispersive spectroscopy and selected area electron diffraction were employed to follow

the systematic evolution of the ceramic phase and its morphological features in the as-spun and the fired fibers. X-ray diffraction was used to identify the crystalline fate of the final product.

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Authors and Affiliations

A.-M. Azad
M. Noibi
M. Ramachandran
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Abstract

It is assumed that close to the margins of ice-sheets, glacial, fluvial and aeolian processes overlap, and combined with weathering processes, produce numerous sediments, in which quartz is a common mineral. Quartz grains, if available, may serve as a powerful tool in determining the depositional history, transportation mode and postdepositional processes. However, quartz grain studies in some modern glacial areas are still sparse. In this study, we examine for the first time quartz grains sampled from the modern glacial and proglacial environments of the Russell Glacier, southwest Greenland in binocular microscope and scanning electron microscope, to analyze their shape, character of surface and microtextures. We debate whether the investigated quartz grains reveal glacial characteristics and to what extent they carry a signal of another transportation and sedimentary processes. Although glacial fracturing and abrasion occur in grain suites, most mechanical origin features are not of a high frequency or freshness, potentially suggesting a reduced shear stress in the glacier from its limited thickness and influence of the pressurized water at the ice-bed. In contrast, the signal that originates from the fluvial environment is much stronger derived by numerous aqueous-induced features present on quartz grain surfaces. Aeolian-induced microtextures on grain surfaces increase among the samples the closest to the ice margin, which may be due to enhanced aeolian activity, but are practically absent in sediments taken from the small scale aeolian landforms. In contrast, aeolian grains have been found in the bigger-size (1.0-2.0 mm) investigated fraction. These grains gained the strongest aeolian abrasion, possibly due to changes in transportation mode.
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Authors and Affiliations

Edyta KALIŃSKA-NARTIŠA
Kristaps Lamsters
Jānis Karušs
Māris KRIEVĀNS
Agnis REČS
Raimonds Meija
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Abstract

This study aimed to develop Fe/Al multilayered metallic/intermetallic composites produced by hot pressing under an air atmosphere. Analyses were carried out on the composite plates made up of alternatively situated sheets of AA1050 aluminum alloy and DN04 low carbon steel, which were annealed at 903 K for 2, 5, and 10 h. Annealing was performed to obtain reaction layers of distinct thickness. The samples were examined using X-Ray diffraction and scanning and transmission electron microscope equipped with an energy-dispersive X-Ray spectrometer. To correlate the structural changes with mechanical properties, microhardness measurements in near-the-interface layers were performed. All the reaction layers grew with parabolic kinetics with η-Al5Fe2 intermetallic phase as the dominant component. After annealing for 5 and 10 hours, a thin sublayer of θ-Al13Fe4 phase was also detected.
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Authors and Affiliations

W. Kowalski
1
ORCID: ORCID
H. Paul
1
ORCID: ORCID
I. Mania
1
ORCID: ORCID
P. Petrzak
1
ORCID: ORCID
P. Czaja
1
ORCID: ORCID
R. Chulist
1
ORCID: ORCID
A. Góral
1
ORCID: ORCID
M. Szlezynger
1
ORCID: ORCID

  1. Institute of Metallurgy and Materials Science, Polish Academy of Sciences, 25 Reymonta Str., 30-059 Krakow, Poland
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Abstract

Nowadays, the best castings’ manufacturers have to meet very demanding requirements and specifications applicable to mechanical properties and other characteristics. To fulfill those requirements, more and more sophisticated methods are being used to analyze the internal quality of castings. In many cases, the commonly used Non-Destructive Methods, like X-ray or ultrasonic testing, are not enough to ensure precise and unequivocal evaluation. Especially, when the properties of the casting only slightly fail the specification and the reasons for such failures are very subtle, thus difficult to find without the modern techniques. The paper presents some aspects of such an approach with the use of Scanning Electron Microscopy (SEM) to analyze internal defects that can critically decrease the performance of castings. The paper presents the so-called bifilm defects in ductile and chromium cast iron, near-surface corrosion caused by sulfur, micro-shrinkage located under the risers, lustrous carbon precipitates, and other microstructure features. The method used to find them, the results of their analysis, and the possible causes of the defects are presented. The conclusions prove the SEM is now a powerful tool not only for scientists but it is more and more often present in the R&D departments of the foundries.
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Bibliography

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[2] Petrus, Ł., Bulanowski, A., Kołakowski, J., Brzeżański, M., Urbanowicz, M, Sobieraj, J., Matuszkiewicz, G., Szwalbe, L & Janerka, K. (2020). The influence of selected melting parameters on the physical and chemical properties of cast iron. Archives of Foundry Engineering. 1, 105-110. DOI: 10.24425/afe.2020.131290.
[3] Garbacz-Klempka, A., Karczmarek, Ł., Kwak, Z., Kozana, J., Piękoś, M., Perek-Nowak, M. & Długosz, P. (2018). Analysis of a castings quality and metalworking technology. treasure of the bronze age axes. Archives of Foundry Engineering. 3, 179-185. DOI: 10.24425/123622.
[4] Bogner, A., Jouneau, P.-H., Thollet, G., Basset, D. & Gauthier, C. (2007). A history of scanning electron microscopy developments: Towards ‘‘wet-STEM’’ imaging. Micron. 38, 390–401. DOI: 10.1016/j.micron.2006.06.008.
[5] Kalandyk, B., Zapała, R., Sobula, S. & Tęcza, G. (2019). The effect of CaSiAl modification on the non-metallic inclusions and mechanical properties of low-carbon microalloyed cast steel. Archives of Foundry Engineering. 1, 47-52. DOI: 10.24425/afe.2018.125190.
[6] Gawdzińska, K. (2017). Methods of the detection and identification of structural defects in saturated metallic composite castings. Archives of Foundry Engineering. 3, 37-44. DOI: 10.1515/afe-2017-0087.
[7] Nicoletto, G., Konecna, R. & Fintova, S. (2012). Characterization of microshrinkage casting defects of Al–Si alloys by X-ray computed tomography and metallography. International Journal of Fatigue. 41, 39-46. DOI: 10.1016/j.ijfatigue.2012.01.006.
[8] Li, J., Chen, R., Ma, Y. & Ke, W. (2014). Characterization and prediction of microporosity defect in sand cast WE54 alloy castings. Journal of Materials Science & Technology. 30(10), 991-997. DOI: 10.1016/j.jmst.2014.03.011.
[9] Velasco, E., Rodríguez, A., González, J.A., Talamantes, J., Colás, R. & Valtierra, S. (2003). Use of microscopical techniques in failure analysis and defect control in automotive castings. microscopy and microanalysis 9 (Suppl 2), 160-161. DOI: 10.1017/S1431927603440713.
[10] Staude, A., Bartscher, M., Ehrig, K., Goebbels, J., Koch, M., Neuschaefer-Rube, U. & Notel, J. (2011). Quantification of the capability of micro-CT to detect defects in castings using a new test piece and a voxel-based comparison method. NDT&E International. 44, 531-536.
[11] Bovas Herbert Bejaxhin, A., Paulraj, G. & Prabhakar, M. (2019). Inspection of casting defects and grain boundary strengthening on stressed Al6061 specimen by NDT method and SEM micrographs. Journal of Materials Research Technology. 8(3), 2674-2684. DOI: 10.1016/j.jmrt.2019.01.029.
[12] Haguenau, F., Hawkes, P. W., Hutchison, J.L., Satiat–Jeunemaître, B., Simon, G. T. & Williams, D. B. (2003). Key events in the history of electron microscopy. Microscopy and Microanalysis. 9, 96-138. DOI: 10.1017/S1431927603030113.
[13] Davut, K., Yalcin, A. & Cetin, B. (2017). Multiscale microstructural analysis of austempered ductile iron castings. Microscopy and Microanalysis. 23(1), 350-351. DOI: 10.1017/S1431927617002434.
[14] Bedolla-Jacuinde, A. Correa, R., Quezada, J.G. & Maldonado, C. (2005). Effect of titanium on the as-cast microstructure of a 16% chromium white iron. Materials Science and Engineering A. 398, 297–308. DOI: 10.1016/j.msea.2005.03.072.
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[17] Chung, R.J., Tang, X., Li, D.Y., Hinckley, B. & Dolman, K. (2013). Microstructure refinement of hypereutectic high Cr cast irons using hard carbide-forming elements for improved wear resistance. Wear. 301, 695-706. DOI: 10.1016/j.wear.2013.01.079.
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[19] Siekaniec, D., Kopyciński, D., Szczęsny, A., Guzik, E., Tyrała, E. & Nowak, A. (2017). Effect of titanium inoculation on tribological properties of high chromium cast iron. Archives of Foundry Engineering. 4, 143-146. DOI: 10.1515/afe-2017-0146.
[20] Kopyciński, D. & Piasny, S. (2016). Influence of inoculation on structure of chromium cast iron. in characterization of Minerals, Metals, and Materials, Ikhmayies, S.J., Ed.; Springer Science and Business Media LLC: Berlin, Germany, 705-712.
[21] Kopyciński, D. (2009). Inoculation of chromium white cast iron. Archives of Foundry Engineering. 9, 191-194.
[22] Tiryakioglu, M. (2020). On the heterogeneous nucleation pressure for hydrogen pores in liquid aluminium. International Journal of Cast Metals Research. 33(4-5), 153-156. DOI: 10.1080/13640461.2020.1797335.
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Authors and Affiliations

J. Jezierski
1
ORCID: ORCID
M. Dojka
1
M. Stawarz
1
ORCID: ORCID
R. Dojka
2

  1. Department of Foundry Engineering, Silesian University of Technology, 7 Towarowa, 44-100 Gliwice, Poland
  2. ODLEWNIA RAFAMET Sp. z o.o., 1 Staszica, 47-420 Kuźnia Raciborska, Poland
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Abstract

In this study, Hydroxyapatite (HAp) is extracted from the Rihu fish scales which are generally dumped as garbage. The aluminium composite was fabricated through the powder metallurgy technique by reinforcing HAp (0, 5, 10 and 15 wt%) as a reinforcement. The fabricated samples were sintered through microwave sintering at 530℃ for 15 min under an argon gas environment. The fabricated composites were subjected to X-Ray Diffraction (XRD), Scanning Electron Microscopy (SEM) and Energy Dispersive Spectroscopy (EDS) analysis to confirm the constituting elements and to describe the reinforcement dispersion in the matrix. Uniform reinforcement dispersion was observed for the composite reinforces with 5%HAp, 10%HAp particles. The mechanical characterization results reveal that the Al-10% HAp composite exhibits a microhardness value of 123 ± 3 Hv and maximum ultimate tensile strength of 263 ± 10 MPa and 299 ± 9 MPa compression strength was obtained due to the presence of a strong bond among the aluminium and HAp particles.
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Authors and Affiliations

V.S.S. Venkatesh
1
ORCID: ORCID
Kalapala Prasad
2
ORCID: ORCID
Ashish B. Deoghare
3
ORCID: ORCID

  1. GMR Institute of Technology, Rajam, India
  2. University College of Engineering, JNTU Kakinada, India
  3. National Institute of Technology Silchar, Assam, India
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Abstract

The present research is focused on the characterization of the composites from Al2O3-Cu-Ni system. Two methods of ceramic-metal composite forming were applied: uniaxial powder pressing and Pulse Plasma Sintering (PPS). To obtain the samples the powder mixtures containing 85 vol.% of Al2O3 and 15 vol.% of metal powders were used. Influence of the sintering process on microstructure and mechanical properties of the two series of the composites was analyzed in detail. The selected physical properties of samples were characterized by Archimedes immersion method. Vickers hardness and the fracture toughness of the composites was determined as well. The microstructure of the composites was characterized by XRD, SEM, EDX. Fractography investigation was carried out as well. Independently on composite production method Al2O3, Cu, Ni, and CuNi phases were revealed. Fractography investigation results revealed different character of fracture in dependence of fabrication method. Pulse Plasma Sintered samples were characterized by higher crack resistance and higher Vickers hardness in comparison to the specimens manufactured by uniaxial pressing.

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Authors and Affiliations

J. Zygmuntowicz
M. Wachowski
ORCID: ORCID
P. Piotrkiewicz
W. Kaszuwara
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Abstract

In the presented work, two multicomponent Cr 25Z 25Co 20Mo 15Si 10Y 5 and Cr 25Co 25Zr 20Mo 15Si 10Y 5 alloys were produced from bulk chemical elements using the vacuum arc melting technique. X-ray diffraction phase analysis was used to determine the phase composition of the obtained materials. Microstructure analysis included scanning electron microscopy and energy dispersive X-ray spectroscopy techniques. The studies revealed the presence of multi-phase structures in both alloys. Elemental distribution maps confirmed the presence of all six alloying elements in the microstructure. The segregation of chemical elements was also observed. Microhardness measurement revealed that both alloys exhibited microhardness from 832(27) to 933(22) HV1.
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Authors and Affiliations

K. Glowka
1
ORCID: ORCID
M. Zubko
1
ORCID: ORCID
K. Piotrowski
1
ORCID: ORCID
P. Świec
1
ORCID: ORCID
K. Prusik
1
ORCID: ORCID
R. Albrecht
1
ORCID: ORCID
D. Stróż
1
ORCID: ORCID

  1. University of Silesia in Katowice, Institute of Materials Engeenering, Chorzów, Poland
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Abstract

The knowledge whether and how chemical species react with tissues is important because of protection against harmful factors, diagnose of dermatological diseases, validation of dermatological procedures as well as effectiveness of topical therapies. In presented work the effects of chemical agents on plates of human fingernails were studied using Atomic Force Microscopy and Scanning Electron Microscopy. Apart from that, mapping of the elastic properties of the nails was also carried out. To obtain reliable measures of spatial evolution of the surface variations, recorded images were analyzed in terms of scaling invariance brought by fractal geometry, instead of common though not unique statistical measures.

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Authors and Affiliations

S. Kulesza
M. Bramowicz
M. Gwoździk
S. Wilczyński
A.M. Goździejewska
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Abstract

In this work, vacuum hot pressed Ni-Mn-Sn-In Heusler alloys with different concentration of In (0, 2 and 4 at.%), were investigated. The magneto-structural behaviour and microstructure dependencies on chemical composition and on heat treatment were examined. It was found that the martensite start transformation temperature increases with growing In content and to a lesser extent with increasing temperature of heat treatment. The high energy X-ray synchrotron radiation results, demonstrated that both chemical composition as well as temperature of heat treatment slightly modified the crystal structures of the studied alloys. Microstructural investigation performed by transmission electron microscopy confirmed chemical composition and crystal structure changes in the alloys.

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Authors and Affiliations

W. Maziarz
A. Wojcik
R. Chulist
M.J. Szczerba
M. Kowalczyk
P. Czaja
E. Cesari
J. Dutkiewicz
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Abstract

The aim of this work was to investigate the possibility of obtaining an amorphous/crystalline composite starting from Ni-Si- B-based powder grade 1559-40 and silver powder. The alloy was produced using arc melting of 95% wt. Ni-Si-B-based powder (1559-40) and 5% wt. Ag powder. Ingot was re-melted on a copper plate and observed while cooling using a mid-wave infra-red camera. The alloy was then melt-spun in a helium atmosphere. The microstructure of the ingot as well as the melt-spun ribbon was studied using light microscopy and scanning electron microscopy with energy dispersive spectrometry. Phase identification was performed by means of X-ray diffraction. The observations confirmed an amorphous/crystalline microstructure of the ribbon where the predominant constituent of the microstructure was an amorphous phase enriched with Ni, Si, and B, while the minor constituent was an Ag-rich crystalline phase distributed in a film along the melt-spinning direction.

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Authors and Affiliations

M. Wojciechowska
K. Ziewiec
D. Mucha
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Abstract

The present work focuses on the fabrication of glass fiber and multifilament discarded fishnet nylon fiber polymer composites with four different fiber compositions. Composites are molded by means of simple hand lay-up methodology with dissimilar layers of the fiber mat. The mechanical characterization (tensile and impact) and thermal analysis of composites have to be investigated. Among the different patterns, hybrid composites reflected better tensile and impact properties as compared to the conventional materials. Morphological characterization was carried out to figure out the de-bonding of fiber/matrix adhesion characteristics of fractured face of tensile testing samples. The result suggests the potential for reuse of discarded fishnet, which constitutes a better alternative for structural work and for possible applications to be used to develop added-value products.

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Authors and Affiliations

P. Monivarman
V.A. Nagarajan
F.M. Raj

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