Discusses an attempt to optimize the operation of an electric furnace slag to be decopperisation suspension of the internal recycling
process for the production of copper. The paper presents a new method to recover copper from metallurgical slags in arc-resistance electric
furnace. It involves the use of alternating current for a first period reduction, constant or pulsed DC in the final stage of processing. Even
distribution of the electric field density in the final phase of melting caused to achieve an extremely low content of metallic copper in the
slag phase. They achieved by including the economic effects by reducing the time reduction.
The article presents the results of tests of the application of magnetic fuel activators, which improve the efficiency of metallurgical furnaces and positively affect the ecological aspects of their work. Energy indicators for metallurgical furnaces during operation before and after installation of magnetic fuel activators as well as the results of composition and concentration of emitted pollutants are included in the paper. The magnetic activation of liquid and gaseous fuels modifies their structure. As a result of the activation, the fuel mixture is selectively saturated with oxygen in the zone of free fuel flow. The combustion conditions were close to optimal, which is confirmed by the reduction of pollutants in the exhaust gases. Fuel saving in the combustion process is also a measurable economic effect. The tests included ovens of several types: pusher furnace, one and two chamber furnaces and a furnace with a rotary shaft. Several-month measurement cycles were carried out on each of them. The experiments consisted in the analysis of gas and heat consumption per month in individual furnaces before and after the use of magnetic fuel activators. The effectiveness of using activators was determined on the basis of the results of the tests carried out. As a result of a twelve-month test cycle on the pusher type furnace, a 36% reduction in gas consumption and a 22% reduction in heat consumption were achieved. After a seventeen-month measurement cycle on chamber furnaces, a 35% reduction in gas consumption and 6% in heat consumption were achieved. The tests on furnaces with a rotary shaft lasted fourteen months and showed a reduction in gas consumption by 8%. An improvement in the composition of fumes in the furnace atmosphere was achieved in all units with magnetic activators installed, as well as a reduction in the emission of harmful pollutants into the atmosphere from the installation.
The research involved coal from 11 coal mines in the USCB in Poland, intended for combustion in power plants and for home furnaces. It has been stated that the content of As, Cd, Co, Cr, Cu, Mo, Ni, Pb, Sb and Zn in the ash of coal fines from the USCB with a density of <1.30 × 103 kg/m3 is the largest, and in the ash fraction with a density >2.00 × 103 kg/m3 is the smallest The fraction ash of coal fine with a density> 2.00 × 103 kg/m3 has the greatest impact on the content of As, Cd, Co, Cr, Mo, Pb and Zn in whole coal fines from the USCB. In turn, the largest impact on the content of Cu, Ni and Sb in whole fine coal ash has the fraction of coal fine having a density of 1.60–2.00 × 103 kg/m3 (for Cu) and fraction with a density <1.35 × 103 kg/m3 (Ni and Sb). The main carriers of elements in fine coal ash, thus in future furnace waste, are the grains of aluminosilicates and iron oxides resulting from the combustion of probably fusinite and semifusinite and the combustion of adhesions of these macerals with dolomite, ankerite and pyrite. The purification of fine coal from the matter with a density >2.00 × 103 kg/m3 may reduce the sulfur content (by 40%), the content of main element oxides (from 33% to 85%) and the content of ecotoxic elements (from 7% to 59%) in fine coal ash, i.e. in potential furnace wastes. Due to the small content of mineral matter, ash and sulfur in coal, small content of Al, Fe, Ca, Mg, Na, K, P oxides and high content of SiO2 in coal ash, low value of the Rogi sinterability index, small inclination of coal fine to slag the furnaces and boiler fouling by sludge, the investigated coal was favorable for technological reasons, fuel in power plants and for home furnaces
Compacted graphite iron, also known as vermicular cast iron or semiductile cast iron is a modern material, the production of which is increasing globaly. Recently this material has been very often used in automotive industry. This paper reviews some findigs gained during the development of the manufacturing technology of compacted graphite iron under the conditions in Slévárna Heunisch Brno, Ltd. The new technology assumes usage of cupola furnace for melting and is beeing developed for production of castings weighing up to 300 kilograms poured into bentonite sand moulds.
Blast furnace and cupola furnace are furnace aggregates used for pig iron and cast iron production. Both furnace aggregates work on very similar principles: they use coke as the fuel, charge goes from the top to down, the gases flow against it, etc. Their construction is very similar (cupola furnace is usually much smaller) and the structures of pig iron and cast iron are very similar too. Small differences between cast iron and pig iron are only in carbon and silicon content. The slags from blast furnace and cupola furnace are very similar in chemical composition, but blast furnace slag has a very widespread use in civil engineering, primarily in road construction, concrete and cement production, and in other industries, but the cupola furnace slag utilization is minimal. The contribution analyzes identical and different properties of both kinds of slags, and attempts to explain the differences in their uses. They are compared by the contribution of the blast furnace slag cooled in water and on air, and cupola furnace slag cooled on air and granulated in water. Their chemical composition, basicity, hydraulicity, melting temperature and surface were compared to explain the differences in their utilization.
In this study, solidification/stabilization (S/S) of electric arc furnace dust (EAFD) which is generated during the production of steel from scrap metals and classified as hazardous waste were investigated by using different ratios of cement and low grade MgO (LG MgO) as binding agents. Type I PC 42.5 R portland cement and LG MgO which contains 70–80% MgO were used. S/S blocks that contain different ratios of binding agents which have 1/0.5 – 1/1 – 1/2 – 1/3 – 1/4 – 1/5 cement/LG MgO ratio and S/S blocks which contain only cement and no LG MgO agents were prepared. These blocks, which contain 3 different waste ratios according to weight, 20%, 30% and 40% respectively, were produced and exposed to 28-day water purification. At the end of the purification process, S/S blocks were extracted using TCLP (Toxicity Characteristic Leaching Procedure) tests in order to determine the leaching behavior of Zn, Pb, and Cd in S/S blocks. By the end of this study, it was concluded that the recovery of EAFD is possible and applicable by immobilization. The findings of the study concluded that environmental performances or structural properties of blocks contain 30% waste by weight are suitable. This method is a proper one for recovering and treatment of EAFD with mixture of cement and LG MgO.
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