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Abstract

In this research, the carbon particle dispersions are made in two different levels as carbon nano tube (CNT) and carbon particle in microns range. The mechanical strength is evaluated for the composites developed by axial loading and bending test analysis. In addition, the air jet abrasive particle erosion study is performed for different angle of impingement. The dispersion of carbon particle in the matrix material has reduced the mechanical strength. The sample with 4% of CNT dispersion in the composite has a maximum strength of 143 MPa and a minimum strength of 112 MPa. For the same combination (4% of CNT composite), the maximum flexural strength is 116 MPa. It is clear to infer that the strength of CNT in matrix materials is superior to the increase in length of carbon particle. The dispersion of carbon particle in the matrix material increases the brittleness and the strength is diminished. During the flexural bending, the fiber delamination occurred with severe deformation in the plain composite. When the materials are subjected to impingement of solid particle, the attrition effect on the exposed surfaces is vulnerable towards erosive mechanism. The presence of carbon in the matrix material has significantly increased the surface property. The results are appreciable for 4% of CNT composite. Especially at 30º, the minimum erosive wear 0.0033 g/g has been recorded. Erosive wear is less at minimum impingement angle and the wear is found increasing at higher impingement angle. Therefore, it is recommended not to add carbon particle to a higher weight percentage, since it leads to brittleness.
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Bibliography

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[5] R .K. Nayak, A. Dash, B.C. Ray, Procedia Mater. Sci. 6, 1359-1364 (2014). DOI: https://doi.org/10.1016/j.mspro.2014.07.115
[6] J.N. Coleman, U. Khan, W.J. Blau, Y.K. Gun’ko, Carbon N. Y. 44 (9), 1624-1652 (2006). DOI: https://doi.org/10.1016/j.carbon.2006.02.038
[7] G . Zhang, Z. Rasheva, J. Karger-Kocsis, T. Burkhart, Express Polym. Lett. 5 (10), 859-872 (2011). DOI: https://doi.org/10.3144/expresspolymlett.2011.85
[8] C. Lee, X. Wei, J. W. Kysar, J. Hone, Science, 321 (58), 385-388 (2008). DOI: https://doi.org/10.1126/science.1157996
[9] Z. Spitalsky, D. Tasis, K. Papagelis, C. Galiotis, Prog. Polym. Sci. 35 (3), 357-401 (2010). DOI: https://doi.org/10.1016/j.progpolymsci.2009.09.003
[10] B.-X. Yang, K.P. Pramoda, G.Q. Xu, S.H. Goh, Adv. Funct. Mater. 17 (13), 2062-2069 (2007). DOI: https://doi.org/10.1002/adfm.200600599
[11] L . Gorbatikh, S.V. Lomov, I. Verpoest, Procedia Eng. 10, 3252- 3258 (2011). DOI: https://doi.org/10.1016/j.proeng.2011.04.537
[12] S.S. Wicks, R.G. de Villoria, B.L. Wardle, Compos. Sci. Technol. 70 (1), 20-28 (2010). DOI: https://doi.org/10.1016/j.compscitech.2009.09.001
[13] N . Chisholm, H. Mahfuz, V.K. Rangari, A. Ashfaq, S. Jeelani, Compos. Struct. 67 (1), 115-124 (2005). DOI: https://doi.org/10.1016/j.compstruct.2004.01.010
[14] T . Peijs, F. Inam, D.W.Y. Wong, M. Kuwata, J. Nanomater. 2010 (2010). DOI: https://doi.org/10.1155/2010/453420
[15] K.S. Ahmed, S. Vijayarangan, A.C.B. Naidu, Mater. Des. 28 (8), 2287-2294 (2007). DOI: https://doi.org/10.1016/j.matdes.2006.08.002
[16] D.P.N. Vlasveld, P.P. Parlevliet, H.E.N. Bersee, S.J. Picken, Compos. Part A Appl. Sci. Manuf. 36 (1), 1-11 (2005). DOI: https://doi.org/10.1016/j.compositesa.2004.06.035
[17] B.K. Kandola, B. Biswas, D. Price, A.R. Horrocks, Polym. Degrad. Stab. 95 (2), 144-152 (2010). DOI: https://doi.org/10.1016/j.polymdegradstab.2009.11.040
[18] T .P. Chua, M. Mariatti, A. Azizan, A.A. Rashid, Compos. Sci. Technol. 70 (4), 671-677 (2010). DOI: https://doi.org/10.1016/j.compscitech.2009.12.023
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[20] S.P. Jani, A. Senthil Kumar, M. Adam Khan, M. Uthaya Kumar. Mater. Manuf. Processes. 31 (10), 1393-1399 (2016).
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Authors and Affiliations

K. Sravanthi
1 2
ORCID: ORCID
V. Mahesh
3
ORCID: ORCID
B. Nageswara Rao
1
ORCID: ORCID

  1. Deemed to be University, Department of Mechanical Engineering, Koneru Lakshmaiah Education Foundation, Green Fields, Vaddeswaram, Guntur522 502, India
  2. Marri Laxman Reddy Institute of Technology and Management, Department of Mechanical Engineering, Hyderabad, India
  3. SR Engineering College, Department of Mechanical Engineering, Warangal 506371, India
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Abstract

The measurement results concerning the abrasive wear of AlSi11-SiC particles composites are presented in paper. The method of

preparing a composite slurry composed of AlSi11 alloy matrix and 10, 20% vol.% of SiC particles, as well as the method of its highpressure

die casting was described. Composite slurry was injected into metal mould of cold chamber pressure die cast machine and

castings were produced at various values of the piston velocity in the second stage of injection, diverse intensification pressure values, and

various injection gate width values. Very good uniform arrangement of SiC particles in volume composite matrix was observed and these

results were publicated early in this journal. The kinetics of abrasive wear and correlation with SiC particles arrangement in composite

matrix were presented. Better wear resistance of composite was observed in comparison with aluminium alloy. Very strong linear

correlation between abrasive wear and particle arrangement was observed. The conclusion gives the analysis and the interpretation of the

obtained results.

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Authors and Affiliations

Z. Konopka
A. Pasieka
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Abstract

The present work studies the tribological properties of new hybrid material composed from high porosity open cell aluminum alloy (AlSi10Mg) skeleton and B83 babbitt infiltrated into it. The porous skeleton is obtained by replication method applying salt (NaCl) as space holder. The reinforcing phase of the skeleton consists of Al2O3 particles. The skeleton contains Al2O3 particles as reinforcement. The microstructure of the obtained materials is observed and the tribological properties are determined. A comparison between tribological properties of nominally nonporous aluminum alloy, high porosity open cell skeleton, babbitt alloy and the hybrid material is presented. It is concluded that new hybrid material has high wear resistivity and is a promising material for sliding bearings and other machine elements with high wear resistivity.

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Authors and Affiliations

M. Kolev
L. Drenchev
L. Stanev
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Abstract

The paper deals with the possibility of the renovation of permanent steel molds for casting using electric arc welding technology. When casting liquid metal into permanent steel molds, there is chemical-thermo-mechanical wear of the surface of the mold cavity and the inlet system, which causes a deterioration of the surface quality and dimensional accuracy of the casting. For this reason, it is necessary to renovate the steel mold after a certain casting interval - mold life. In this case, the technology of manual electric arc welding with a coated electrode was used for the renovation. The welding renovation aims to increase the service life of the mold using carbide hardfacing welds, which after welding achieve high mechanical properties of the renovated mold parts. Two types of hardfacing coated electrodes were used for welding, namely the OK Weartrode 55HD electrode and the OK Weartrode 50T electrode. Macroscopic analysis, tribological tests as well as the measurement of the hardness of the welded layers were performed to evaluate the quality and the friction coefficients of the additional materials used. The properties of hardfacing welds were compared with the properties of the basic material of the high-alloy steel mold. The main advantage is in addition to increasing the durability and longevity of the mold, also reducing the cost of mold renovation compared to other renovation technologies.
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Bibliography

[1] Jankura, D., (2013). Wear evaluation of renovation layers based on hardfacing (Hodnotenie opotrebenia renovačných vrstiev na báze tvrdonávarov). Transfer Inovácií. 26, 126-129.
[2] Moravec, J. et.al. (2018). Experimental casting of forging ingots from model maeriál. In 22nd Slovak_Polish Scientific Conference on Machine Modelling and Simulations, 5-8 September 2017 (article No. 05017). Sklene Teplice, Slovakia: Univerzity of Zilina.
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[5] Jhvar, S.; Paul, C.P.; Jain, N.K. (2013). Causes of failure and repairing optinos for diels and molds. A review. Engineering Failure Analysis 34, 519-535.
[6] Mician, M. et al. (2018). The Repair of Foundry Defects in Steel Castings Using Welding Technology. Archives of Foundry Engineering. 18(2), 177-180. DOI: 10.24425/122524.
[7] Chander, S., Chawla, V. (2017). Failure of forging dies an update prespective. Materials Today: Proceedings 4, 1147-1157
[8] Chan, C.; Wang, Y.; Ou, H.; He, Y.; Tang, X. (2014). A review on remanufacture of dies and moulds. Journal of Cleaner Production. 64, 13-23.
[9] Pliszka, I. et al. (2018). Surface improvement by wc-cu electro-spark coatings with laser modification. In: 10th conference on terotechnology, 18-19 October 2017 (pp. 237-242). Kielce, Poland: Kielce University of Technology.
[10] Pastircak, R., Scury, J. (2017). Effect of Pressure on Crystalization of AlSiMg Alloy. Archives of Metallurgy and Materials. 62 (4), 2193-2198. DOI: 10.1515/amm-2017-0323.
[11] Gucwa, M., Beczkowski, R. & Winczek, J. (2017). The effect of type of welding sequence during hardfacing chromium cast iron for erosion resistance. Archives of Foundry Engineering. 17(3), 51-54. DOI: 10.1515/afe-2017-0089.
[12] Bronček, J., Vicen, M., Fabian, P., Radek, N., 2020, Investigation of the tribological properties of the nitride layer on heat-treated steel 100Cr6, Lecture notes in mechanical engineering, 59th International Conference of Machine Design, 11-14 September 2018, (pp. 463-471). Žilina, Slovakia: University of Žilina.
[13] Mician, M. et al. (2020) Effect of the t(8/5) cooling time on the properties of S960MC steel in the HAZ of welded joints evaluated by thermal physical simulation. Metals. 10(2), 229. DOI: 10.3390/met10020229
[14] Winczek, J. et al. (2019). The Evaluation of the Wear mechanism of High-Carbon Hardfacing Layers. Archives of Metallurgy and Materials. 64 (3), 1111-1115. DOI: 10.24425/amm.2019.129502.

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Authors and Affiliations

J. Šutka
1
R. Koňar
1
J. Moravec
1
L. Petričko
1

  1. Department of Technological Engineering, University of Zilina, Univerzitna 1, 010 26 Zilina, Slovakia
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Abstract

The condition of the conical surface of the needle and seat in a fuel atomizer can be assessed by using the acoustic emission method. The assessment of this conical tribological pair can be performed by up-to-date measurement methods that substantially enhance the quality of evaluating the technical condition of conical surfaces of the atomizer needle and seat.

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Authors and Affiliations

Zygmunt Raunmiagi
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Abstract

Among the copper based alloys, Cu-Al-X bronzes are commonly used as mold materials due to their superior physical and chemical properties. Mold materials suffer from both wear and corrosion, thus, it is necessary to know which one of the competitive phenomenon is dominant during the service conditions. In this study, tribo-corrosion behavior of CuAl10Ni5Fe4 and CuAl14Fe4Mn2Co alloys were studied and electrochemical measurements were carried out using three electrode system in 3.5 % NaCl solution in order to evaluate their corrosion resistance. In tribo-corrosion tests, alloys were tested against zirconia ball in 3.5 % NaCl solution, under 10N load with 0.04 m/s sliding speed during 300 and 600 m. The results indicate that (i) CuAl10Ni5Fe4 alloy is more resistant to NaCl solution compared to CuAl14Fe4Mn2Co alloy that has major galvanic cells within its matrix, (ii) although CuAl10Ni5Fe4 alloy has lower coefficient of friction value, it suffers from wear under dry sliding conditions, (iii) as the sliding distance increases, corrosion products on CuAl14Fe4Mn2Co surface increase at a higher rate compared to CuAl10Ni5Fe4 leading to a decrease in volume loss due to the lubricant effect of copper oxides.

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Authors and Affiliations

Ş.H. Atapek
G. Aktaş Çelik
Ş. Polat
B. Pisarek
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Abstract

This paper presents results of experimental research concerning the impact of an innovative method of micro-jet cooling on the padding

weld performed with MIG welding. Micro-jet cooling is a novel method patented in 2011. It enables to steer the parameters of weld

cooling in a precise manner. In addition, various elements which may e.g. enhance hardness or alter tribological properties can be entered

into its top surface, depending on the applied cooling gas. The material under study was steel 20MnCr5, which was subject to the welding

process with micro-jet cooling and without cooling. Nitrogen was used as a cooling gas. The main parameter of weld assessment was wear

intensity. The tests were conducted in a tribological pin-on-disc type position. The following results exhibit growth at approximately 5% in

wear resistance of padding welds with micro-jet cooling.

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Authors and Affiliations

T. Węgrzyn
W. Tarasiuk
J. Piwnik
D. Sieteski
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Abstract

Duplex cast steel it is a material with great potential. The properties of this material have contributed to its wide application in many industrial sectors, for example: oil extraction, printing, petrochemical industry, energy - flue gas desulphurization systems, seawater desalination plants, shipbuilding industry. The article presents the results of tribological tests following the static pressure roller burnishing (SPRB) process of GX2CrNiMoN22-5-3 duplex cast steel. The tests provided a basis for assessing the effect of the burnishing parameters on tribological properties of that material. The issue is important because the authors focused their research on duplex cast steels grade that are not containing copper. The article presents part of the research concerning the influence of the burnishing process on the properties of the duplex steel surface layer. Copper in duplex steels affects many areas one of them is the plastic properties. Its absence also reduces castability. Because of that it is reasonable to determine to what extent the properties of the surface layer of copper-free duplex cast steel grades can be shaped in burnishing process.
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Authors and Affiliations

G.E. Stradomski
1
ORCID: ORCID
J. Fik
2
ORCID: ORCID
D. Rydz
1
ORCID: ORCID

  1. Czestochowa University of Technology, Faculty of Production Engineering and Materials Technology, Poland
  2. Department of Advanced Computational Methods, Jan Dlugosz University in Czestochowa
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Abstract

This paper presents the results of research concerning the evaluation of tribological properties of graphite materials used, among others, for crystallisers for continuous casting of non-ferrous metals and their alloys. Graphite materials differing not only in their physical properties but also in the technology of their production were selected from a wide range of commercially available products. Wear resistance investigations of the tested graphite materials were carried out on a pin-on-disc tribometer under technically dry friction conditions on a sliding distance of 1000 m. A constant load but variable speed was used in the tests. The mean value of the coefficient of friction and the wear of the material were determined based on the tribological tests carried out. It was observed that as the speed increases, the average value of the coefficient of friction decreases, while the wear increases. A microstructural analysis of the wear track showed that the friction mechanism depends mainly on the graphite formation technology, which is related to the microstructure of the tested materials, and to a lesser extent to their physical and mechanical properties. Varying the speed values made it possible to trace changes in the wear mechanism, on the basis of which it is possible to predict the durability and reliability of graphite crystalliser operation.
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Bibliography

[1] Kwaśniewski, P., Strzępek, P., Kiesiewicz, G., Kordaszewski, Sz., Franczak, K., Sadzikowski, M., Ściężor, W., Brudny, A., Kulasa, J., Juszczyk, B., Wycisk, R. & Śliwka, M. (2021). External surface quality of the graphite crystallizer as a factor influencing the temperature of the continuous casting process of ETP grade copper. Materials. 14(21), 6309, 1-14. DOI: 10.3390/ma14216309.
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Authors and Affiliations

A. Brudny
1
ORCID: ORCID
J. Kulasa
1
ORCID: ORCID
B. Juszczyk
1
ORCID: ORCID
J. Myalski
2
ORCID: ORCID
S. Roskosz
2
ORCID: ORCID
R. Wycisk
3
P. Kwaśniewski
4
ORCID: ORCID
P. Strzępek
4
ORCID: ORCID
M. Poręba
5
ORCID: ORCID

  1. Łukasiewicz Research Network - Institute of Non-Ferrous Metals, Poland
  2. Silesian University of Technology, Faculty of Materials Engineering, Poland
  3. Carbo-Graf Sp. z o.o., Poland
  4. AGH University of Science and Technology, Department of Non-Ferrous Metals, Poland
  5. Rzeszów University of Technology, The Faculty of Mechanical Engineering and Aeronautics, Poland
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Abstract

In the present research, the wear behaviour of magnesium alloy (MA) AZ91D is studied and optimized. MA AZ91D is casted using a die-casting method. The tribology experiments are tested using pin-on-disc tribometer. The input parameters are sliding velocity (1‒3 m/s), load (1‒5 kg), and distance (0.5‒1.5 km). The worn surfaces are characterized by a scanning electron microscope (SEM) with energy dispersive spectroscopy (EDS). The response surface method (RSM) is used for modelling and optimising wear parameters. This quadratic equation and RSM-optimized parameters are used in genetic algorithm (GA). The GA is used to search for the optimum values which give the minimum wear rate and lower coefficient of friction. The developed equations are compared with the experimental values to determine the accuracy of the prediction.
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Bibliography

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Authors and Affiliations

M. Beniyel
1
M. Sivapragash
2
S.C. Vettivel
3
P. Senthil Kumar
4
K.K. Ajith Kumar
5
K. Niranjan
6

  1. Department of Mechanical Engineering, Anna University, Chennai, Tamil Nadu, India
  2. Department of Mechanical Engineering, Universal College of Engineering and Technology, Vallioor, Tirunelveli, Tamilnadu, India
  3. Department of Mechanical Engineering, Chandigarh College of Engineering and Technology, Chandigarh, India
  4. Department of Mechanical Engineering, MET Engineering College, Tamilnadu, India
  5. Department of Mechanical Engineering, Rohini College of Engineering and Technology, Tamilnadu, India
  6. Department of Manufacturing Engg, Annamalai University, Annamalai Nagar-608 002, Tamilnadu, India
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Abstract

The paper presents the possibility of the usage of the concfocal microscope for define the type of tribological wear present during the technical dry friction on the testing machine of the pin-on-disc T-01M. The pin was a remelted high-speed steel and the disc was made from sintered carbides. The surface layer of the high-speed steel was remelted with the electric arc with different parameters. The intensity of the electric arc current was changed, the scanning speed and the single, overlapping remeltings were used. On the basis of the 3D, 2D view of the surface friction of the pin (made from the remelted high-speed steel), disc (made from the sintered carbides) and the surface roughness profile run along the marked line, the presence of the abrasive wear can be defined with the description of the elementary wear processes due to the abrasive and/or adhesive wear.

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Authors and Affiliations

A. Dziedzic
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Abstract

The article presents the investigation results of the crystallization (performed by means of the TDA method) and the microstructure of complex aluminium bronzes with the content of 6% Al, 4% Fe and 4% Ni, as well as Si additions in the scope of 1–2% and Cr additions in the scope of 0.1–0.3%, which have not been simultaneously applied before. For the examined bronze, the following tests were performed: hardness HB, impact strength (KU2). For bronze CuAl6Fe4Ni4Si2Cr0.3, characterizing in the highest hardness, wear tests were conducted with dry friction and the dry friction coefficient. The investigations carried out by means of the X-ray phase analysis demonstrated the following phases in the microstructure of this bronze: αCu, γ2 and complex intermetallic phases based on iron silicide type Fe3Si (M3Si M={Fe,Cr,…}). Compared to the normalized aluminium bronzes (μ=0.18–0.23), the examined bronze characterizes in relatively low wear and lower friction coefficient during dry friction (μ=0.147±0.016).

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Authors and Affiliations

B.P. Pisarek
B. Kowalski
H. Atapek
Ş. Polat
T. Tüfekçi
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Abstract

The paper presents tribological properties of A390.0 (AlSi17Cu5Mg) alloy coupled in abrasive action with EN-GJL-350 grey cast-iron.

The silumin was prepared with the use of two different technologies which differed in terms of cooling speed. In the first case the alloy

was modified with foundry alloy CuP10 and cast to a standard tester ATD and in case of second option the modified alloy was cast into

steel casting die. Due to different speed of heat removal the silumins varied in structure, particularly with size of primary crystals of silicon

and their distribution in matrix which had a significant influence of friction coefficient in conditions of dry friction.

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Authors and Affiliations

J. Piątkowski
R. Wieszała
A. Gontarczyk
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Abstract

Rising technical standards of customers, legal requirements and the trend to minimize maintenance effort raise the thermal, mechanical and tribological loads on components of combustion engines. In this regard, emphasis is laid on improving the piston ring - cylinder liner tribosystem, one with the highest energy losses. An efficient performance has to be guaranteed during its lifetime. Tribological investigations could be carried out on engine test benches, but they are highly cost-intensive and time-consuming. Therefore, a damage-equivalent test methodology was developed with the analogous tribological model, "ring-on-liner". The research was carried out under two characteristic operating conditions. One with a "standard" operating system, modelled in line with ideal lubrication conditions, and the other "extreme abrasive" operating system, typical to a system running on a lubricant contaminated by abrasive particles. To optimize the tribological loading capacity of the cylinder liner, with focus on these two operating conditions, numerous nitride coatings have been investigated. The key aspects being seizure resistance, running-in characteristics and long term wear behaviour.

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Authors and Affiliations

Jürgen Schiffer
István Gódor
Florian Grün
Wilfried Eichlseder
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Abstract

The article was created as a result of the work TECHMATSTRATEG 1 program “Modern Material Technologies” as part of the project with the acronym INNOBIOLAS entitled “Development of innovative working elements of machines in the forestry sector and biomass processing based on high-energy surface modification technologies of the surface layer of cast elements”; agreement No. TECHMATSTRATEG1/348072/2/NCBR/2017.
The article discusses the procedure for selecting casting materials that can meet the high operational requirements of working tools of mulching machines: transfer of high static and dynamic loads, resistance to tribological wear, corrosion resistance in various environments. The mulching process was briefly described, then the alloys were selected for experimental tests, model alloys were made and perform material tests were carried out in terms of functional and technological properties. The obtained results allowed to select the alloy where the test castings were made.
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Authors and Affiliations

Z. Pirowski
1
ORCID: ORCID
A. Bitka
1
ORCID: ORCID
M. Grudzień-Rakoczy
1
ORCID: ORCID
M. Małysza
1
ORCID: ORCID
S. Pysz
1
ORCID: ORCID
P. Wieliczko
1
ORCID: ORCID
D. Wilk-Kołodziejczyk
1 2
ORCID: ORCID

  1. Center of Casting Technology, Łukasiewicz Research Network – Krakow Institute of Technology Contribution, Poland
  2. AGH University of Science and Technology, Faculty of Metals Engineering and Industrial Computer Science, Al. Mickiewicza 30. 30-059 Kraków, Poland
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Abstract

Nowadays, Aluminium (Al) based hybrid surface composites are amongst the fastest developing advanced materials used for structural applications. Friction Stir Processing (FSP) has emerged as a clean and flexible solid-state surface composites fabrication technique. Intensive research in this field resulted in numerous research output; which hinders in finding relevant meta-data for further research with objectivity. In order to facilitate this research need, present article summarizes current state of the art and advances in aluminium based hybrid surface composites fabrication by FSP with in-situ and ex-situ approach. Reported literature were read and systematically categorized to show impacts of different types of reinforcements, deposition techniques, hybrid reinforcement ratio and FSP machine parameters on microstructures, mechanical and tribological characteristics of different Al alloys. Challenges and opportunities in this field have been summarized at the end, which will be beneficial to researchers working on solid state FSP technique.

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Authors and Affiliations

Namdev A. Patil
Srinivasa Rao Pedapati
Othman Bin Mamat
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Abstract

What is the limit of improvement the structure obtained directly from the liquid state, with possible heat treatment (supersaturation and aging)? This question was posed by casting engineers who put arbitrary requirements on reducing the DAS (Dendrite Arm Spacing) length to less than a dozen microns. The results of tests related to modification of the surface microstructure of AlSi7Mg alloy casting treated by laser beam and the rapid remelting and solidification of the superficial casting zone, were presented in the paper. The local properties of the surface treated with a laser beam concerns only a thickness ranging from a fraction to a single mm. These local properties should be considered in the aspect of application on surfaces of non-machined castings. Then the excellent surface layer properties can be used. The tests were carried out on the surface of the casting, the surface layer obtained in contact with the metal mould, after the initial machining (several mm), was treated by the laser beam. It turned out that the refinement of the microstructure measured with the DAS value is not available in a different way, i.e. directly by casting. The experimental-simulation validation using the Calcosoft CAFE (Cellular Automaton Finite Element) code was applied.

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Authors and Affiliations

J. Hajkowski
P. Popielarski
ORCID: ORCID
Z. Ignaszak
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Abstract

Aluminium metal matrix composites (AMMCs) playing a prominent part in the aerospace and automotive sectors owing to their superior mechanical and tribological properties. Hence, the aim of this work is to investigate the effect of titanium dioxide (10 wt.% TiO2) particles addition on hardness and tribological behaviour of Al-0.6Fe-0.5Si alloy (AA8011) composite manufactured by stir casting method. The surface morphology of developed composite clearly shows the inclusion of TiO2 particles evenly distributed within the matrix alloy. Hardness of the composite was measured using Vickers micro hardness tester and the maximum hardness was obtained at 95.6 Hv. A pin-on-disc tribometer was used to carried the wear test under dry sliding conditions. The influence of wear control parameters such as applied load (L), sliding speed (S) and sliding distance (D) were taken as the input parameters and the output responses considered as the specific wear rate (SWR) and co-efficient of friction (COF). The experimental results were analyzed using Technique for Order Preference by Similarity to Ideal Preferred Solution (TOPSIS). Based on the TOPSIS approach, the less SWR and COF achieved at the optimal parametric combination were found to be L = 30 N, S = 1 m/s and D = 2000 m. ANOVA results revealed that applied load (76.01%) has the primary significant factor on SWR and COF, followed by sliding speed (20.71%) and sliding distance (3.12%) respectively. Worn surface morphology was studied using SEM image of confirmation experiment specimen to understand the wear mechanism.
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Authors and Affiliations

S. Kailainathan
1
ORCID: ORCID
M. Ezhilan
1
ORCID: ORCID
S.V. Alagarsamy
2
ORCID: ORCID
C. Chanakyan
3
ORCID: ORCID

  1. Rohini College of Engineering and Technology, Department of Mechanical Engineering, Kanyakumari-629 401, Tamil Nadu, India
  2. Mahath Amma Institute of Engineering and Technology, Department of Mechanical Engineering, Pudukkottai-622 101, Tamil Nadu, India
  3. RVS College of Engineering and Technology, Department of Mechanical Engineering, Coimbatore-641 402, Tamil Nadu, India
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Abstract

Fused Deposition Modeling (FDM) components are commonly used for either prototypes or end products, mostly made of polymers. Polymers offer low frictional resistance to wear, so most of the engineering polymers find their increased usage in day-to-day industrial as well as domestic needs. The influence of many process controlling elements on the mechanical part properties is already being studied extensively, which demands the study of tribological characteristics like friction and wear rate under varying normal load (NL), sliding velocities (V) and part building orientations (PBO). The results showed a significant impact of the PBO and NL at various V on the tribological properties under various significant suitable sliding circumstances. Cracks were formed in the cylindrical tribometer specimens of Acrylonitrile butadiene styrene (ABS) fabricated at low PBO when operated at high NL, and V. Vertical PBO to the FDM building platform in the layers form where a number of inter-layers can bear maximum NL at higher values of V resulted in uniform wear and low frictions. Friction was noticed very low at minimum NL when PBO was 0° (horizontal) and 90° (vertical), but increased at high NL between PBO of 15° to 60°. The FDM parts improved compared to those from conventional manufacturing processes.
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Authors and Affiliations

Turki Alamro
1
ORCID: ORCID
Mohammed Yunus
1
ORCID: ORCID
Rami Alfattani
1
ORCID: ORCID
Ibrahim A. Alnaser
2

  1. Department of Mechanical Engineering, Umm Al-Qura University, Makkah City, Saudi Arabia.
  2. Mechanical Engineering Department, King Saud University, Riyadh, Saudi Arabia.
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Abstract

In this study, AZ91 Magnesium alloy is produced by cold chamber high pressure die casting (HPDC) method. Different combinations of the cold chamber HPDC process parameters were selected as; in-mold pressure values of 1000 bar and 1200 bar, the gate speed of 30 m/s and 45 m/s, the casting temperatures of 640°C and 680°C. In addition, the test samples were produced by conventional casting method. Tensile test, hardness test, dry sliding wear test and microstructure analysis of samples were performed. The mechanical properties of the samples produced by the cold chamber HPDC and the conventional casting method were compared. Using these parameters; the casting temperature 680°C, in-mold pressure 1000 bar and the gate speed 30 m/s, the highest tensile strength and the hardness value were obtained. Since the cooling rate in the conventional casting method is slower than that of the cold chamber HPDC method, high mechanical properties are obtained by the formation of a fine-grained structure in the cold chamber HPDC method. In dry sliding wear tests, it was observed that there was a decrease in friction coefficient and less material loss with the increase of hardness values of the sample produced by the cold chamber HPDC method.

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Authors and Affiliations

Levent Urtekin
Recep Arslan
Fatih Bozkurt
Ümit Er

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