In order to investigate the mechanism of adsorption of reactive dyes from the textile industry on ash from heating plant produced by brown coal combustion, some characteristic sorption constants are determined using Langergren adsorption equations for pseudo-fi rst and pseudo-second order. Combined kinetic models of pseudo-first order and pseudo-second order can provide a simple but satisfactory explanation of the adsorption process for a reactive dye. According to the characteristic diagrams and results of adsorption kinetic parameters of reactive dyes on ashes, for the applied amounts of the adsorbents and different initial dye concentrations, it can be concluded that the rate of sorption is fully functionally described by second order adsorption model. According to the results, the rate constant of pseudo-second order decreases with increasing initial dye concentration and increases with increasing amount of adsorbent – ash.
The paper presents the results of preliminary studies on the properties of products made by vitrification of waste containing fly ashes from sewage sludge incineration. The performed tests of hazardous substances leached from the ashes, as well as the results of other laboratory tests confirmed the efficacy of vitrification. It has been found that the resulting products (sinters) could be used as a substitute aggregate for road foundations.
This article presents test results for hydraulic conductivity and porosity structure of hardening slurries prepared of Portland cement, betonite, water and fluidal ashes from the combustion of hard and brown coal. The slurries were exposed to persistent filtering action (180 days) of liquids chemically aggressive to cement binders, i.e. distilled water, 0.5% solution of nitric acid, 1% solution of sodium sulphate, 1% solution of magnesium nitrate and 1% solution of ammonium nitrate. Samples exposed to filtration of tap water constituted the reference base. The research was into relations between hydraulic conductivity and pore structure parameters in slurries, as well as into the influence of the type of aggressive medium on leak tightness of slurries (their porosity and hydraulic conductivity).
The use of biomass in the energy industry is the consequence of ongoing efforts to replace Energy from fossil fuels with energy from renewable sources. However, due to the diversity of the biomass, its use as a solid fuel generates waste with diverse and unstable chemical composition. Waste from biomass combustion is a raw material with a very diverse composition, even in the case of using only one type of biomass. The content of individual elements in fly ash from the combustion of biomass ranges from zero to tens of percent. This makes it difficult to determine the optimal recovery methods. The ashes from the combustion of biomass are most commonly used in the production of building materials and agriculture. This article presents the elemental composition of the most commonly used biomass fuels. The results of the analysis of elemental composition of fly ashes from the combustion of forest and agricultural biomass in fluidized bed boilers used in the commercial power industry were presented. These ashes are characterized by a high content of calcium (12.3–19.4%), silicon (1.2–8.3%), potassium (0.05–1.46%), chlorine (1.1–6.1%), and iron (0.8–6.5%). The discussed ashes contained no sodium. Aluminum was found only in one of the five ashes. Manganese, chromium, copper, nickel, lead, zinc, sulfur, bismuth, titanium and zirconium were found in all of the examined ashes. The analysis of elemental composition may allow for a preliminary assessment of the recovery potential of a given ash.
Petrographic and physico-chemical analyses of ashes are carried out on a large scale and presented in numerous scientific papers. The mentioned ashes are obtained from filters and electrostatic precipitators mounted in large industrial installations. The large-scale analysis of the ashes obtained directly from grate furnaces or blast furnaces mounted in low-power boilers started with combating smog and low-stack emissions. The collection of ash samples from household furnaces usually involves the analysis of the combustion of waste in low-power boilers. This is justified in the case of old type boilers, which were designed to use virtually any fuel. Currently, new types of boilers, designed to burn dedicated fuels, are offered on the market. The aim is to use only renewable fuels (biomass) or fossil fuels with high quality parameters, which are more environment-friendly, e.g. eco-pea coal, lignite briquettes, or peat briquettes. The authors of the study focused on examining the ash obtained from boilers for burning wood pellets by performing microscopic analysis of residues after biomass combustion. The above mentioned analysis provides a comprehensive information on the efficiency of the combustion process, the content of contaminants remaining in the ash, and the suitability of ash for other applications. The entire process, from the moment of collecting the samples to the execution of the analysis takes up to 12 hours, which ensures a quick decision on furnace adjustment or fuel change. The ash components were determined based on the results obtained by the Fly-Ash Working Group of the International Committee for Coal and Organic Petrology (ICCP). The mentioned classification has been supplemented with new key elements occurring in ashes resulting from the combustion of wood pellets in household boilers. This allowed determining the percentage content of characteristic components in the tested material, which can be used as a specific benchmark when issuing opinions on the quality and efficiency of the boiler and the combusted pellets.
The aim of the work was to draw attention to the usefulness of the alkaline thermal activation process with sodium hydroxide in the process of rare earth metal leaching (REE), from fly ash with hydrochloric acid and nitric acid(V). The work is a part of the authors’ own research aimed at optimizing the REE recovery process coming from fly ash from hard coal combustion.
The article contains an assessment of the possibility of leaching rare earth metals (REE) from fly ash originating from the combustion of hard coal in one of the Polish power plants. The process was carried out for various samples consisting of fly ash and sodium hydroxide and for different temperatures and reaction times. The process was carried out for samples consisting of fly ash and sodium hydroxide containing respectively 10, 20 and 30% on NaOH by weight in relation to the weight of fly ash. Homogenization of these mixtures was carried out wet, and then they were baked at 408K, 433K and 473K, for a period of three hours. The mixture thus obtained was ground to a particle size of less than 0.1 mm and washed with hot water to remove excessive NaOH. The solid post-reaction residue was digested in concentrated HCl at 373K for 1 hour at a weight ratio fs/fc of 1:10. The results of chemical analysis and scanning microscopic analysis along with EDS analysis and X-ray analysis were used to characterize the physicochemical properties of the tested material.
The results indicated that REE recovery from fly ash strictly depends on heat treatment temperature with NaOH, and an increase in REE recovery from alkaline-activated fly ash along with increasing the amount of NaOH in relation to fly ash mass.
Biomass is commonly considered as a renewable fuel, which taking into account emission of CO2 does not contribute to the emission of the greenhouse gases. In the research, combustion tests of two types of fuel formed on the basis of straw with addition of polyethylene were performed in the laboratory. The article presents results of measurements of gas pollution coming from the combustion of the formed fuel. Obtained results were compared with similar literature data for the combustion of coal. The research covers also testing of chemical content, content of heavy metals and selected physical properties of ashes generated during the process of burning fuel based on straw.
The problem of of the use of fly ash still constitutes a research and exploration area for scientists. This is due to the fact that, 6,000,000 Mg of coal combustion by-products (CCB) are storage on landfills yearly in Poland alone. One of the potential directions of using fly ash is to use it as a substrate in hydrothermal syntheses of mesoporous materials (synthetic zeolites). Zeolites are aluminosilicates with a spatial structure. Due to their specific structure they are characterized by a number of specific properties among others molecular-sieve, ion-exchange and catalytic that can be used in engineering and environmental protection. So far, the synthesis has been carried out using coal combustion by-products such as fly ash or microsphere. The article analyzes whether separation from the fly ash of the appropriate fraction (below 63 μm) will affect the formation of zeolite grains. The syntheses were carried out using class F fly ash and the fraction separated from it, which was obtained by sieving the ash through a 63 μm sieve. Chemical (XRF) and mineralogical (XRD, SEM-EDS) analyzes were carried out for substrates as well as the obtained reaction products. In the case of substrates, the analysis did not show any significant differences between the ash and the separated fraction. However, in products after synthesis (Na-X zeolite with a small amount of Na-P1 zeolite, and small amounts of quartz and unreacted aluminosilicate glass - mullite) higher aluminum and sodium contents were observed from the separated fraction, with a lower calcium and potassium content. A small proportion of illite was observed on the diffraction curve of the zeolite from the fraction. Observations of grain morphology showed no differences in formation. Based on the conducted analyzes, it can be stated that, considering the economics of the synthesis process, the separation of fine fractions from the fly ash does not affect the quality of the synthesis process.
The reduction of mercury emissions in currently existing coal-based power plant solutions by each method i.e. preliminary, primary and secondary (consisting of introducing coal into the combustion chamber and then removing mercury from the combustion gases arising from the combustion process) does not solve the problem of achieving the required limits by power plants. Therefore, the need has arisen to look for new, effective solutions.
The results presented in the work concern the analysis of environmental benefits for the use of zeolites obtained from by-products of coal combustion such as fly ash (from hard coal and lignite) in technologies for removing gaseous forms of mercury. The tested zeolites were silver-modified X-type structures. The reference material in the considerations was active carbon impregnated with bromine – a commercially available sorbent on the market.
The article considers environmental benefits resulting from the use of tested zeolites taking the product life cycle, sorbent efficiency and the possibility of its regeneration compared to activated carbon (AC/Br) into account. The LCA analysis was performed taking the estimated material and energy balances of the manufacturing processes into account. When comparing the production process of type X zeolite materials on the processing line and activated carbons in the amount necessary to capture 375 g Hg from exhaust gases, the LCA analysis showed that zeolites contribute to a lower potential impact on the environment. The advantage is that 5 times less zeolite sorbent than activated carbons is needed to capture the same amount of mercury. In addition, zeolite materials can be regenerated, which extends their life time
Fly ash which has been separated from the flue gas stream as a result of fossil fuels combustion constitutes a huge amount of waste generated worldwide. Due to environmental problems, many directions of their rational use have been developed. Various attempts to convert fly ash into sorption materials, mainly synthetic zeolites, are conducted successfully. In this paper, an attempt was made to convert fly ash from lignite combustion from one of the Polish power plants, using alkaline hydrothermal synthesis. The primary phases in the fly ash were: quartz, gehlenite, mullite, hematite, feldspar, lime, anhydrite, occasionally grains of ZnO phase and pyrrhotite, glass and unburned fuel grains. As a result of hydrothermal synthesis a material containing new phases – pitiglianoite and tobermorite was obtained. Among the primary ash constituents, only gehlenite with an unburned organic substance, on which tobermorite with crystallized pitiglianoite was present. As a result of detailed testing of products after synthesis, it was found that among the tested grains:
• two populations can be distinguished – grains containing MgO and Fe2O3 as well as grains
containing Fe2O3 or MgO or containing none of these components,
• the main quantitative component was pitiglianoite,
• pitiglianoite was present in larger amounts in grains containing Fe2O3 or MgO or in the absence of both components than in grains in which Fe2O3 and MgO were found.
The results of the study indicate that in post-synthesis products, the contribution of components were as follows: pitiglianoite – 39.5% mas., tobermorite – 54% mas., gehlenite – 3% mas. and organic substance – 3.5% mas.
In the process of determining the content of impurities, including fossil fuels, crude oil, coke, pitch, plastics, glass, slag, rust, metals, and rock dust, in charcoal and wood briquettes via microscopic examination, the question of the use of ashes from the combustion of grill fuels (taking the scale of the new national sport into account, commonly referred to as „weekend grilling”) was raised. Another reason for addressing this issue was the question regarding the use of organic additives to acidified soil (mineral) fertilizers submitted by one of the clients of the bituminous coal and reservoir rocks analysis laboratory. In addition, the manufacturer of gardening soil has also expressed an interest in an unconventional deacidifying agent; the introduction of a new product with a unique ingredient is considered as a chance to stand out from the competition. A review of the literature shows that attempts to use ashes obtained from the biomass combustion in power boilers have been made. However, due to the biomass composition and additives and pollutants used in biomass for energy purposes, the production of such mixtures has been dropped. Based on the data from numerous samples of grill fuel, which meet the requirements regarding the content of impurities set out in the PN-EN 1860-2 standard, the question of the possible use of ash obtained from charcoal and wood briquette grilling as a component for use in the production of acidified soil (mineral) fertilizers was discussed. The article will present the amount of material obtained based on the statistical sales of barbecue fuels based on the experimentally calculated ash mass resulting from the combustion of 1 kg of starting material. In addition, a logistic proposal for obtaining ash from individual grill users will be developed. On the day of the submission of the present work, the results of the chemical analysis of charcoal and wood briquettes subjected to the gasification process have not yet been obtained. However, based on the microscopic analysis, it can be concluded that the content of impurities in the examined samples is highly unlikely to prevent the use of the mentioned ashes in agriculture.
The cenospheres are formed during the mineral transformation stage in coal combustion. Their content in fly ashes from the combustion of different types of coals varies over a rather wide range from 0.01 to 35.6 wt.%. The cenospheres has three main elements, silicon, aluminium and iron, the oxides of which account for about 89% of the material. Mineralogical analysis using XRD shows that as-received cenospheres mainly contain mullite and quartz as main mineralogical phases. The size of cenospheres varies between 5 and 500 [...], as the most common dimension is 20-300 [...]. The cenospheres are characterized by a low bulk density (0.2-0.8 g/cm3) and can be easily separated by gravitational methods in the form of a concentrate in aqueous media or collected from a water surface of lagoons intended for storage of ash and slag waste. The unique properties of these hollow microspheres make them amenable for wide applications. For example the cenospheres can be used to produce various lightweight construction products, including lightweight cements and aggregates in lightweight concrete.
Fly ashes from the combustion of lignite coal are suitable materials for the creation of suspensions in which CO2 is bound by mineral carbonation. Considering their limited economic uses, mineral sequestration, as a stage of the CCS technology in lignite coal power plants, can be a way of recycling them. Mineral sequestration of CO2 was researched using fly ashes from the combustion of lignite coal in the Pątnów power plant, distinguished by a high content of CaO and free CaO. Research into phase composition confirmed the process of carbonation of the whole calcium hydroxide contained in pure suspensions. The degree of CO2 binding was determined on the basis of thermogravimetric analysis. A rise in the content of CaCO3 was found in the suspensions after subjecting them to the effects of carbon dioxide. Following carbonation the pH is lowered. A reduction in the leaching of all pollutants was discovered in the studied ashes. The results obtained were compared to earlier research of ashes from the same power plant but with a different chemical composition. Research confirmed that water suspensions of ashes from the combustion of lignite coal in the Pątnów power plant are distinguished for a high degree of carbonation.
The article presents the results of preliminary tests obtained from the analysis of ash coming from the combustion of various types of waste in household furnaces. The aim of this work was to examine the infl uence of various types of waste burned in household furnaces on the elemental composition of the generated ash. As part of the research, analyses of ash generated from the incineration of mixed waste, plastics, wood, textiles, rubber waste and paper were made. The content of selected metal ions: Mn, Cu, Mo, Zn, Cd, Tl, Cr, Co, Ni, As, Sn, Sb, Pb, V was determined in the tested samples, according to PN-EN ISO 17294-2: 2016-11 standard. The highest concentrations of zinc were found in the large-sized waste, rubber and textile ash samples and highest concentrations of copper were found in the plastic and paper ash samples. The highest concentrations for elements such as copper, lead, cobalt and chromium were recorded for samples of rubber and large-sized waste containing e.g. varnished furniture boards. The obtained results showed that depending on the waste incinerated, the content of selected metals was signifi cantly diff erent, and the highest concentrations were noted for samples of large-sized waste, waste from segregated plastics and waste from rubbers.