This paper presents mathematical modelling and numerical analysis to evaluate entropy generation analysis (EGA) by considering pressure drop and second law efficiency based on thermodynamics for forced convection heat transfer in rectangular duct of a solar air heater with wire as artificial roughness in the form of arc shape geometry on the absorber plate. The investigation includes evaluations of entropy generation, entropy generation number, Bejan number and irreversibilities of roughened as well as smooth absorber plate solar air heaters to compare the relative performances. Furthermore, effects of various roughness parameters and operating parameters on entropy generation have also been investigated. Entropy generation and irreversibilities (exergy destroyed) has its minimum value at relative roughness height of 0.0422 and relative angle of attack of 0.33, which leads to the maximum exergetic efficiency. Entropy generation and exergy based analyses can be adopted for the evaluation of the overall performance of solar air heaters.

The Bulletin of the Polish Academy of Sciences: Technical Sciences (Bull.Pol. Ac.: Tech.) is published bimonthly by the Division IV Engineering Sciences of the Polish Academy of Sciences, since the beginning of the existence of the PAS in 1952. The journal is peer‐reviewed and is published both in printed and electronic form. It is established for the publication of original high quality papers from multidisciplinary Engineering sciences with the following topics preferred: Artificial and Computational Intelligence, Biomedical Engineering and Biotechnology, Civil Engineering, Control, Informatics and Robotics, Electronics, Telecommunication and Optoelectronics, Mechanical and Aeronautical Engineering, Thermodynamics, Material Science and Nanotechnology, Power Systems and Power Electronics.

Journal Metrics: JCR Impact Factor 2018: 1.361, 5 Year Impact Factor: 1.323, SCImago Journal Rank (SJR) 2017: 0.319, Source Normalized Impact per Paper (SNIP) 2017: 1.005, CiteScore 2017: 1.27, The Polish Ministry of Science and Higher Education 2017: 25 points.

Abbreviations/Acronym: Journal citation: Bull. Pol. Ac.: Tech., ISO: Bull. Pol. Acad. Sci.-Tech. Sci., JCR Abbrev: B POL ACAD SCI-TECH Acronym in the Editorial System: BPASTS.