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Number of results: 237
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Abstract

Industry 4.0 is expected to provide high quality and customized products at lower costs by increasing efficiency, and hence create a competitive advantage in the manufacturing industry. As the emergence of Industry 4.0 is deeply rooted in the past industrial revolutions, Advanced Manufacturing Technologies of Industry 3.0 are the precursors of the latest Industry 4.0 technologies. This study aims to contribute to the understanding of technological evolution of manufacturing industry based on the relationship between the usage levels of Advanced Manufacturing Technologies and Industry 4.0 technologies. To this end, a survey was conducted with Turkish manufacturers to assess and compare their manufacturing technology usage levels. The survey data collected from 424 companies was analyzed by machine learning approach. The results of the study reveal that the implementation level of each Industry 4.0 technology is positively associated with the implementation levels of a set of Advanced Manufacturing Technologies.
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Authors and Affiliations

Tuğba Sari
1

  1. Konya Food and Agriculture University, Department of Management Information Systems, Turkey
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Abstract

The analysis of available literature indicates that tests of products sound quality, which would not involve participation of groups of listeners supposed to evaluate the sounds emitted by these products, are neither carried out in Poland, nor in the world. That results in the fact that the products sound quality is determined on the basis of psychoacoustic information and comprises both objective and subjective factors of sound perception. With reference to those factors and to different life cycles of the machine, an original definition of the “sound quality of the machine” has been developed and presented in this article. The global index of the acoustic quality of the machine, accounting for the relations between the noise level at the workstation and the selected parameters characterising both the machine's sound activity and the working environment, was adopted as the measure of the sound quality of the machine. The experiments that followed confirmed the appropriateness of the assessment made with the use of the global index of acoustic quality.
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Authors and Affiliations

Dariusz Pleban
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Abstract

Asynchronized (doubly-fed) machines with two (three) excitating winding and reversing excitation system allow to control vector of magnetomotive force. This solution allows separating regulation of the electromagnetic torque (active power) and voltage (reactive power). This paper describes the experience in the development and operation of asynchronized turbogenerators and condensers.

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Authors and Affiliations

Yury Shakaryan
Pavel Sokur
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Abstract

Traffic classification is an important tool for network management. It reveals the source of observed network traffic and has many potential applications e.g. in Quality of Service, network security and traffic visualization. In the last decade, traffic classification evolved quickly due to the raise of peer-to-peer traffic. Nowadays, researchers still find new methods in order to withstand the rapid changes of the Internet. In this paper, we review 13 publications on traffic classification and related topics that were published during 2009-2012. We show diversity in recent algorithms and we highlight possible directions for the future research on traffic classification: relevance of multi-level classification, importance of experimental validation, and the need for common traffic datasets.
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Authors and Affiliations

Paweł Foremski
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Abstract

Optimization of industrial processes such as manufacturing or processing of specific materials is a point of interest for many researchers, and its application can lead not only to speeding up the processes in question, but also to reducing the energy cost incurred during them. This article presents a novel approach to optimizing the spindle motion of a computer numeric control (CNC) machine. The proposed solution is to use deep learning with reinforcement to map the performance of the Reference Points Realization Optimization (RPRO) algorithm used in industry. A detailed study was conducted to see how well the proposed method performs the targeted task. In addition, the influence of a number of different factors and hyperparameters of the learning process on the performance of the trained agent was investigated. The proposed solution achieved very good results, not only satisfactorily replicating the performance of the benchmark algorithm, but also, speeding up the machining process and providing significantly higher accuracy.
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Authors and Affiliations

Dawid Kalandyk
Bogdan Kwiatkowski
ORCID: ORCID
Damian Mazur
ORCID: ORCID
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Abstract

The paper presents a new kind of vibrator, called the intelligent vibrator, which is an integrated set of two inert vibrators supplied by asynchronous squirrel-cage motors, equipped with digital control system, the readout system of the position of unbalanced masses, and inverter supply system. The paper presents a model of the prototype of the machine and exemplary run-times.
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Authors and Affiliations

Mariusz Giergiel
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Abstract

The paper discusses an occurrence or latent reactions in the direction perpendicular to the movement of the suspension systems in vibratory machines supported by parallel leaf springs. These reactions occur despite an apparent lack of any forces acting in that direction and may - for long machine bodies - reach values comparable with the exciting force of the vibrator. Analytical relationships allowing for estimation of the value of reactions were derived. The obtained results were verified by means of the Geometric Element Method as well as by the performed experiments.
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Authors and Affiliations

Jerzy Michalczyk
Piotr Czubak
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Abstract

The aim of the study was to identify acoustic and structural modes in the spectrum obtained exper-imentally inside an operator's cab in a bulldozer. Measurements were taken inside the operator's cab in a caterpillar-track bulldozer Polremaco TD12NPH2E-2000, designed for work in underground mine enclosures. The acoustic pressure spectrum was obtained for varied rotational speeds of the engine during the free run of the machine. The reverberation time of the cab was determined basing on the pulse-type excited pressure response, followed by identification of the spectral components registered by measurements. Thus, identified frequencies were compared with natural acoustic frequencies registered inside the operator's cab and with frequencies associated with the valves and ignition frequencies due to rotational speed and natural frequencies of structural vibrations of the cab's walls. This study was conducted in an attempt to reduce the noise inside the operator's cab using passive methods
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Authors and Affiliations

Zygmunt Dziechciowski
Marek S. Kozień
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Abstract

The NOMAD project was a survey to examine the noise-related content of instructions supplied with machinery offered for purchase in Europe. The project collected more than 1 500 instructions from machines covering 40 broad machine-families and from 800 different manufacturing companies. These instructions were analyzed to determine compliance with the requirements of the Machinery Directive, and assess the quality of information. The general state of compliance of machinery instructions with the noise-related requirements of the Machinery Directive was found to be very poor: 80% of instructions did not meet legal requirements. Some required numerical values relating to noise emissions were often missing. Where values were given, they were often not traceable to machine operating conditions or measurement methods, and not credible either against stated conditions/methods or as warnings of likely risk in real use. As a consequence, it is considered highly likely that, in making a machinery procurement decision, employers are prevented from taking noise emissions into account, and understanding what is necessary to manage the risks from noise relating to equipment that is procured. Recommendations are made for actions aimed at bringing about a global improvement to the current situation. Targeted actions are now proposed by “ADCO Machinery Group” aimed at raising awareness of the legal requirements, responsibilities and actions required among the various groups who have parts to play in the system - machine manufacturers, machine users, occupational safety and health professionals, and standards-makers. Recommendations are also made aimed at providing, or improving, tools and resources for all these actors.
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Authors and Affiliations

Jacques Châtillon
Marian Szyszko
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Abstract

Lately, there has been increased interest in hybrid excitation electrical machines. Hybrid excitation is a construction that combines permanent magnet excitation with wound field excitation. Within the general classification, these machines can be classified as modified synchronous machines or inductor machines. These machines may be applied as motors and generators. The complexity of electromagnetic phenomena which occur as a result of coupling of magnetic fluxes of separate excitation systems with perpendicular magnetic axis is a motivation to formulate various mathematical models of these machines. The presented paper discusses the construction of a unipolar hybrid excitation synchronous machine. The magnetic equivalent circuit model including nonlinear magnetization curves is presented. Based on this model, it is possible to determine the multi-parameter relationships between the induced voltage and magnetomotive force in the excitation winding. Particular attention has been paid to the analysis of the impact of additional stator and rotor yokes on above relationship. Induced voltage determines the remaining operating parameters of the machine, both in the motor and generator mode of operation. The analysis of chosen correlations results in an identification of the effective control range of electromotive force of the machine.

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Authors and Affiliations

Emil Kupiec
Włodzimierz Przyborowski
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Abstract

The paper presents a concept, a construction, a circuit model and experimental results of the double-rotor induction motor. This type of a motor is to be implemented in the concept of the electromagnetic differential. At the same time it should fulfill the function of differential mechanism and the vehicle drive. One of the motor shafts is coupled to the direction changing mechanical transmission. The windings of the external rotor are powered by slip rings and brushes. The inner rotor has the squirrel-cage windings. The circuit model parameters were calculated based on the 7.5 kW real single-rotor induction motor (2p = 4). Experimental verification of the model was based on comparison between the mentioned single-rotor motor and double-rotor model with the outer rotor blocked. The presented results showed relatively good compliance between the model and real motor.

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Authors and Affiliations

Dominik Adamczyk
Andrzej Wilk
Michal Michna
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Abstract

An early fault diagnostic method of Direct Current motors was presented in this article. The proposed method used acoustic signals of a motor. A method of feature extraction called MSAF-RATIO30-EXPANDED (method of selection of amplitudes of frequencies – ratio 30% of maximum of amplitude – expanded) was presented and implemented. An analysis of proposed method was carried out for early fault states of a real DC motor. Four following states of the DC motor were measured and analyzed: the healthy DC motor, DC motor with 3 shorted rotor coils, DC motor with 6 shorted rotor coils, DC motor with a broken coil. Measured states were caused by natural degradation of the DC motor. The obtained results of analysis were good. The presented early fault diagnostic method can be used for protection of DC motors.

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Authors and Affiliations

Adam Glowacz
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Abstract

The study presented here offers an analysis of the heat flow through the wall of the Yankee cylinder when regarded as a thin-walled vessel. The effect of the selected design and process parameters (i.e. cylinder diameter and steam pressure) on density of the heating stream has been analyzed and discussed for both cast iron and steel cylinders. Based on the work presented here, the optimal ranges for steam pressure have been derived and proposed for cylinders mounted at various locations within the drying section.

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Authors and Affiliations

Włodzimierz Kawka
Mariusz Reczulski
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Abstract

The article describes a test stand with a spindle equipped with an active bearing preload system using piezoelectric actuators. The proper functioning of the spindle and the active system was associated with the correct alignment of the spindle shaft and the drive motor. The article presents two methods of shaft alignment. The use of commonly known shaft alignment methods with dial indicators is insufficient from the viewpoint of being able to control this preload. This work aims at making the readers aware that, for systems with active bearing preload, the latest measuring devices should be used to align the shaft. The use of commonly known methods of equalization with dial gauges is insufficient from the point of view of controlling this preload. Increasing the accuracy of shaft alignment from 0.1 to 0.01 mm made it possible to obtain a 50% reduction in the displacement of the outer bearing ring during spindle operation.

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Bibliography

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[2] A.H. Hadi Hosseinabadi and Y. Altintas. Modelling and active damping of structural vibrations in machine tools. CIRP Journal of Manufacturing Science and Technology, 7(3):246–257, 2014. doi: 10.1016/j.cirpj.2014.05.001.
[3] Y.K. Hwang and Ch.M. Lee. Development of a newly structured variable preload control device for a spindle rolling bearing by using an electromagnet. International Journal of Machine Tools and Manufacture, 50(3):253–259, 2010. doi: 10.1016/j.ijmachtools.2009.12.002.
[4] G. Quintana, J. de Ciurana, and F.J. Campa. Machine tool spindles. In: L.N. Lopez de Lacalle and Lamikiz (Eds.) Machine Tools for High Performance Machining, chapter 3, pages 75–126, Springer–Verlag, London, 2009.
[5] J. Sikorski and W. Pawłowski. Innovative designs of angular contact ball bearings systems preload mechanisms. Mechanik, 92(2):138–140, 2018. doi: 10.17814/mechanik.2018.2.29.
[6] J.S. Chen and K.W. Chen. Bearing load analysis and control of a motorized high speed spindle. International Journal of Machine Tools and Manufacture, 45(12-13):1487–1493, 2005. doi: 10.1016/j.ijmachtools.2005.01.024.
[7] P. Harris, B. Linke, and S. Spence. An energy analysis of electric and pneumatic ultra-high speed machine tool spindles. Procedia CIRP, 29:239–244, 2015.
[8] J. Dwojak and M. Rzepiela. Vibration Diagnostics of Machines and Devices. 2nd ed. Wyd. Biuro Gamma, Warsaw, Poland, 2005. (in Polish).
[9] G. Hagiu and B. Dragan. Feedback preload systems for high speed rolling bearings assemblies. The Annals of University Dunarea De Jos of Galati Fascicle VIII, 43–47, 2004.
[10] J. Kosmol and K. Lehrich. Electro spindle thermal model. Modelowanie Inżynierskie, 39:119–126, 2010. (in Polish).
[11] J. Vyroubal. Compensation of machine tool thermal deformation in spindle axis direction based on decomposition method. Precision Engineering, 36(1):121–127, 2012. doi: 10.1016/j.precisioneng.2011.07.013.
[12] J. Piotrowski. Shaft Alignment Handbook. 3rd edition. CRC Press, Boca Raton, 2006.
[13] S. Szymaniec. Research, Operation and Diagnostics of Machine Sets with Squirrel Cage Induction Motors. Wyd. Oficyna Wydawnicza Politechniki Opolskiej, Studia i Monografie, 333, Opole 2013. (in Polish).
[14] K.P. Anandan and O.B. Ozdoganlar. A multi-orientation error separation technique for spindle metrology of miniature ultra-high-speed spindles. Precision Engineering, 43:119–131, 2016. doi: 10.1016/j.precisioneng.2015.07.002.
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[16] J. Dwojak. The use of a laser to determine the alignment of machine shafts is a revolution in alignment. Transport Przemysłowy, 3, 2005. (in Polish).
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Authors and Affiliations

Paweł Turek
1
Marek Stembalski
1

  1. Wrocław University of Science and Technology, Faculty of Mechanical Engineering, Wrocław, Poland.
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Abstract

castings. The possibility of reducing the total volume of machining allowances, reducing the wear of cutting tools, shortening machining time and eliminating idle machining passes was considered. The tests were carried out on two batches of castings supplied by two independent foundries. Casting geometry measurements were made using a structured light scanner. The analysis included machining with cemented carbide tools and tool ceramics at two machining centers: DMC200U and DMC270U. It has been shown that as a result of eliminating idle machining passes, it is possible to reduce machining time by 12% for the first and by 44% for the second casting supplier. The estimated annual savings for the production volume of 500 pcs of these castings can range from € 7388 to even € 23 346. The actual cost of cheaper casts was also calculated, taking into account the difference in machining cost resulting from larger machining allowances.
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Authors and Affiliations

Andrzej Gessner
1
ORCID: ORCID

  1. Poznan University of Technology, Institute of Mechanical Technology
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Abstract

This paper presents the results of experimental testing of parameters of the flow of an agitated liquid in a stirred tank with an eccentrically positioned shaft and with a Rushton turbine. The investigations were focused on the impact of the stirrer shaft shift in relation to the stirred tank vertical axis on the agitated liquid mean velocities and the liquid turbulent velocity fluctuations, as well as on the turbulence intensity in the tank. All the experiments were carried out in a stirred tank with the inner diameter of 286 mm and a flat bottom. The adopted values of the shaft eccentricity were zero (central position) and half the tank radius. The liquid flow instantaneous velocities were measured using laser Doppler anemometry.

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Authors and Affiliations

Jan Talaga
Piotr Duda
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Abstract

Virtual machine described in the paper is a runtime program for controllers in small distributed systems. The machine executes intermediate universal code similar to an assembler, compiled in CPDev engineering environment from source programs written in control languages of IEC 61131-3 standard. The machine is implemented as a C program, so it can run on different target platforms. Data formats and commands of the machine code are presented, together with the machine’s Petri-net model, C implementation involving universal and platform-dependent modules, target hardware interface, input/output programming mechanisms, and practical applications.
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Authors and Affiliations

Bartosz Trybus
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Abstract

In this work nine non-linear regression models were compared for sub-pixel impervious surface area mapping from Landsat images. The comparison was done in three study areas both for accuracy of imperviousness coverage evaluation in individual points in time and accuracy of imperviousness change assessment. The performance of individual machine learning algorithms (Cubist, Random Forest, stochastic gradient boosting of regression trees, k-nearest neighbors regression, random k-nearest neighbors regression, Multivariate Adaptive Regression Splines, averaged neural networks, and support vector machines with polynomial and radial kernels) was also compared with the performance of heterogeneous model ensembles constructed from the best models trained using particular techniques. The results proved that in case of sub-pixel evaluation the most accurate prediction of change may not necessarily be based on the most accurate individual assessments. When single methods are considered, based on obtained results Cubist algorithm may be advised for Landsat based mapping of imperviousness for single dates. However, Random Forest may be endorsed when the most reliable evaluation of imperviousness change is the primary goal. It gave lower accuracies for individual assessments, but better prediction of change due to more correlated errors of individual predictions. Heterogeneous model ensembles performed for individual time points assessments at least as well as the best individual models. In case of imperviousness change assessment the ensembles always outperformed single model approaches. It means that it is possible to improve the accuracy of sub-pixel imperviousness change assessment using ensembles of heterogeneous non-linear regression models.
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Authors and Affiliations

Wojciech Drzewiecki
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Abstract

We evaluated the performance of nine machine learning regression algorithms and their ensembles for sub-pixel estimation of impervious areas coverages from Landsat imagery. The accuracy of imperviousness mapping in individual time points was assessed based on RMSE, MAE and R 2 . These measures were also used for the assessment of imperviousness change intensity estimations. The applicability for detection of relevant changes in impervious areas coverages at sub-pixel level was evaluated using overall accuracy, F-measure and ROC Area Under Curve. The results proved that Cubist algorithm may be advised for Landsat-based mapping of imperviousness for single dates. Stochastic gradient boosting of regression trees (GBM) may be also considered for this purpose. However, Random Forest algorithm is endorsed for both imperviousness change detection and mapping of its intensity. In all applications the heterogeneous model ensembles performed at least as well as the best individual models or better. They may be recommended for improving the quality of sub-pixel imperviousness and imperviousness change mapping. The study revealed also limitations of the investigated methodology for detection of subtle changes of imperviousness inside the pixel. None of the tested approaches was able to reliably classify changed and non-changed pixels if the relevant change threshold was set as one or three percent. Also for five percent change threshold most of algorithms did not ensure that the accuracy of change map is higher than the accuracy of random classifier. For the threshold of relevant change set as ten percent all approaches performed satisfactory.
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Authors and Affiliations

Wojciech Drzewiecki
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Abstract

This paper proposes a comprehensive study on machine listening for localisation of snore sound excitation. Here we investigate the effects of varied frame sizes, and overlap of the analysed audio chunk for extracting low-level descriptors. In addition, we explore the performance of each kind of feature when it is fed into varied classifier models, including support vector machines, k-nearest neighbours, linear discriminant analysis, random forests, extreme learning machines, kernel-based extreme learning machines, multilayer perceptrons, and deep neural networks. Experimental results demonstrate that, wavelet packet transform energy can outperform most other features. A deep neural network trained with subband energy ratios reaches the highest performance achieving an unweighted average recall of 72.8% from four types for snoring.

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Authors and Affiliations

Qian Kun
Christoph Janott
Zhang Zixing
Deng Jun
Alice Baird
Heiser Clemens
Winfried Hohenhorst
Michael Herzog
Hemmert Werner
Björn Schuller
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Abstract

A fault diagnostics system of three-phase induction motors was implemented. The implemented system was based on acoustic signals of three-phase induction motors. A feature extraction step was performed using SMOFS-20-EXPANDED (shortened method of frequencies selection-20-Expanded). A classification step was performed using 3 classifiers: LDA (Linear Discriminant Analysis), NBC (Naive Bayes Classifier), CT (Classification Tree). An analysis was carried out for incipient states of three-phase induction motors measured under laboratory conditions. The author measured and analysed the following states of motors: healthy motor, motor with one faulty rotor bar, motor with two faulty rotor bars, motor with faulty ring of squirrel-cage. Measured and analysed states were caused by natural degradation of parts of the machine. The efficiency of recognition of the analysed states was good. The proposed method of fault diagnostics can find application in protection of three-phase induction motors.

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Authors and Affiliations

Adam Glowacz
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Abstract

In this paper a comparison of numerically determined and measured electromagnetically exited noise of an induction motor is presented. The calculations are accomplished using FEM for an example motor, which is a 290 kW inverter-fed asynchronous machine. The approach starts with the electromagnetic and mechanical consideration. The focus is set on acoustic considerations, which contain the 3D-FE-model and measurement setup in the sound chamber.

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Authors and Affiliations

Masen Al Nahlaoui
Hendrik Steins
Stefan Kulig
Sven Exnowski

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