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Number of results: 24
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Abstract

The paper presents an original design of a single compression machine for combustion study. The principle of operation is based an old concept, utilizing the inertia energy of a flywheel to accelerate the crank mechanism and the attached piston to compress rapidly the combustible mixture in the combustion chamber. A square piston geometry was adopted to allow visualization of the compression and combustion processes in directions perpendicular to the cylinder axis. To avoid the extensive scratching of glass walls by the moving piston, a special multi-action clutch-brake unit was used; this facilitates coupling of the flywheel with the crank mechanism during the single piston stroke and subsequent immediate uncoupling and fast stopping of the piston. The whole operating cycle can be completed within no more than two revolutions of the crankshaft. The design details of the machine, its acceleration characteristics and a sample of the visualized combustion process are presented.
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Authors and Affiliations

Tadeusz J. Rychter
Tomasz Lezanski
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Abstract

The paper presents a general idea of the acceleration test method and the design, construction and testing of the inertial dynamorneter test rig developed for small, high performance two-stroke engines. The method is universal and can be also used for four-stroke engines but it is especially useful for the two-stroke ones. The testing procedure is described and the advantages of that type of investigation method are pointed out. It has been proved that the reliability of the method is satisfactory. It was also proven that the individual construction of the inertial dynamorneter of good quality can be performed individually and that it can be a very useful investigation tool in engine tuning practice. The point has been stressed that the major advantage of that method is the possibility of the instantaneous measurement of the engine power characteristic during unsteady engine operation (acceleration) where the time for the single run does not exceed ten seconds.
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Authors and Affiliations

Paweł Mazuro
Tadeusz Rychter
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Abstract

The motion of a ring pack an oil film covering the cylinder liner has been considered. In the paper, equations, a numerical method, algorithm of solution and results of numerical simulations of this phenomena have been presented. The model presented takes into account hydrodynamic, spring and gas forces acting on each ring. The cases of motion with full and partial wetting of ring land have been considered. The influence of engine rotational speed, ring land curvature, oil viscosity on individual rings radial motion and oil film thickness have been analysed. The results of the calculations have been presented in graphical form.
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Authors and Affiliations

Andrzej Wolff
Janusz Piechna
ORCID: ORCID
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Abstract

The paper describes a mathematical model of gas flow through crevices between the piston, rings and cylinder in internal combustion engines. The model has been developed to study the influence of numerous. design parameters and engine operation condition on piston ring pack behaviour and the exhaust gases blowby from the combustion chamber to the crankcase. The model integrates the gas flow and axial rings displacements in the grooves, and separately treats lands between piston, cylinder and adjacent rings and regions in the grooves behind the rings. The heat transfer between the gas and the surrounding surfaces is calculated and emphasis is placed on considering the influence of wear and thermal deformations of elements on ring pack performance.
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Authors and Affiliations

Grzegorz Koszałka
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Abstract

The paper presents computer application of the mathematical model of piston- ring-cylinder packing, which was described in detail in the first part of the paper. Methodology of selection of the input data, results of primary calculations and the method of model verification are also shown. The results allow acknowledging the mathematical model as verified.
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Authors and Affiliations

Grzegorz Koszałka
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Abstract

The paper discusses the possible determination of steam parameters in a new type of piston machine for steam compression to generate supercritical water parameters. It presents a calculation model that allows one to simulate the process of steam compression in a cylinder with volume regulated by the piston position. In each calculation step, the steam parameters were determined on the basis of fast adiabatic changes which were corrected by the effect of leakage and heat transfer occurrence. The seal of the reactor was assumed to be a compression ring. Depending on the pressure drop on the seal, subcritical and supercritical flow was taken into account. The leak was corrected by the coefficient of flow contraction. Heat transfer was determined by equations for the Nusselt number for water and steam from the homogenous area. The programmed model allows one to simulate changes in the thermodynamic parameters of steam during the process of steam compression with any calculation step. The results presented in this paper show that the application of one compression ring allows us to obtain supercritical steam parameters. Various degrees of sealing leak tightness and their impact on the changeability of steam parameters were analyzed. Heat transfer was shown to have an impact not only on changes in steam temperature, but also on pressure. This paper analyzes the impact of the temperature of the walls of the compression chamber on the value and direction of heat transfer.
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Authors and Affiliations

Damian Joachimiak
1
Tomasz Borowczyk
2
Magda Joachimiak
1

  1. Poznan University of Technology, Institute of Thermal Engineering, Piotrowo 3a, 60-965, Poznan, Poland
  2. Grupa inżynieryjna Konstrubowski Sp. z o.o., Święty Wojciech 7/13, 61-749 Poznań, Poland
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Abstract

The evaluation of complex radiation impedance for a square piston source on an infinite circularcylindrical baffle is associated to the Greenspon-Sherman formulation for which novel evaluation methods are proposed. Unlike existing methods results are produced in a very wide range of frequencies and source semi-angles with controllable precision. For this reason closed-form expressions are used to describe the truncation errors of all integrals and infinite sums involved. Impedance values of increased accuracy are also provided in tabulated form for engineering use and a new radiation mass-load model is derived for low-frequencies.

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Authors and Affiliations

John L. Valacas
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Abstract

The free piston linear generator is a new range extender concept for the application in a full electric vehicle. The free piston engine driven linear generators can achieve high efficiency at part and full load which is suitable for the range extender application. This paper presents requirements for designing a linear generator deduced from a basic analysis of a free piston linear generator.

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Authors and Affiliations

Un-Jae Seo
Björn Riemer
Rüdiger Appunn
Kay Hameyer
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Abstract

The article discusses the most important changes in the construction of permanent mould casting machines, as well as the method of casting engine pistons and their construction on the example of Federal-Mogul (FM) Gorzyce. The system of automatic cooling of the presently used permanent mould casting machines coupled with robots which pour the liquid alloy ensures uniform crystallization of the pistons and optimal efficiency of the casting process. As a result of the necessity to improve the engine efficiency and thus reduce the fuel consumption and harmful substance emission, the construction of the pistons has changed as well. The piston castings, which are produced by gravity casting for metal moulds, have undergone a diametric transformation. Typical piston designs for gasoline and Diesel engines are shown together with the most important parts of the piston, the crown (combustion chamber) and the guide part (skirt). Depending on the type of engine, the present pistons characterize in differently shaped crown, a slimmed internal construction as well as component participation (cooling channels and ring inserts), and the piston skirts undergo surface treatment procedures.
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Authors and Affiliations

M. Czerepak
1
J. Piątkowski
2
ORCID: ORCID

  1. Federal-Mogul Gorzyce sp. z o.o., Odlewników 52, 39-432 Gorzyce, Poland
  2. Silesian University of Technology, Krasińskiego 8, 44-100 Gliwice, Poland
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Abstract

This article discusses the possibility of using a two-track X-S control card on a Mesas device to control the production process parameters of piston castings for combustion engines. The research was carried out at the Federal-Mogul Gorzyce company. The basis for estimating the variability of the process results from the mean value (X) is the standard deviation (S). Thanks to specially designed measuring stations that use algorithms to calculate process indicators (Cp and/or Cpk) and their visualization, the cost of manufacturing products and the number of non-compliant products (scraps) are reduced. The process stability was investigated by measuring the key dimensions of the piston casting in a specific population and a given measurement cycle. Taking into account the precision of details, their technical condition, and surface quality, the production machines and cutting tools were optimally selected. It has been found that an important element of the effective use of Statistical Process Control (SPC) are trained/experienced operators who can correctly interpret the resulting control chart forms.
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Bibliography

[1] Czarski, A., Satora, K. (1998). Statistical process control. Teaching materials. Cracow: Stat-Q-Mat s.c.
[2] Dahlgaard, J.J., Kristensen, K., Kanji, G.K. (2002). Podstawy zarządzania jakością. Warsaw: PWN.
[3] Grant, E.L., Leavenworth, R.S. (1996). Statistical quality control. McGraw-Hill.
[4] Hamrol, A. (2005). Quality management with examples. Warsaw: PWN.
[5] Kończak, G. (2000). Application of control cards in quality control in the course of production. Katowice: Publishing House of the University of Economics in Katowice.
[6] Kończak, G. (2007). Statistical methods in controlling the quality of production. Katowice: Publishing House of the University of Economics in Katowice.
[7] Maliński, M. (2004). Computer aided verification of statistical hypotheses. Katowice: Publishing House of the Silesian University of Technology in Gliwice.
[8] Chrapoński, J. (2010). Fundamentals of statistical processes control. Katowice: Publishing House of the Silesian University of Technology in Gliwice.
[9] Statistical Process Control SPC Second edition. AIAG, Berlin-London, July 2005, p. 57.
[10] Polska Norma PN-ISO 8258+AC1: Karty kontrolne Shewharta. PKN, 1996.
[11] Quality Assurance for Suppliers. Quality Management in the Automotive Industry. Production process and product approval (PPA). 5th edition, Berlin 2012.
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Authors and Affiliations

A. Krępa
1
J. Piątkowski
2
ORCID: ORCID

  1. Federal-Mogul Gorzyce Sp. z o.o., Odlewników 52, 39-432 Gorzyce, Poland
  2. Silesian University of Technology, Krasińskiego 8 Gliwice, Poland
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Abstract

The article presents the most important causes of the unstable connection between cast iron ring inserts and the silumin casting of an engine piston. It is shown that manufacturing defects are mainly related to the alfin processing of inserts in Al-Si alloy (the so-called AS9 alloy). Exceeding the permissible iron content in AS9 alloy causes the crystallization of brittle -Al5FeSi phases. Their unfavorable morphology and large size are the main reasons for the weakening of the diffusion connection between the inserts and the piston, causing an unacceptable proportion of defective products. The study presented in this work was conducted under industrial conditions on a population of 10.000 pistons. Quality control data, production parameters, as well as the micro- and macro-structures of the cast iron inserts, and the interface area between the inserts and the silumin piston, were analyzed. Material and technological solutions have been proposed to reduce the occurrence of casting defects at the insert-piston joint. This includes the introduction of so-called "morphological correctors" of the -Al5FeSi phases, reducing the possibility of gaseous impurities in the AS9 alloy and optimizing the temperature of the alfin alloy.
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Authors and Affiliations

M. Szucki
1
ORCID: ORCID
J. Piątkowski
2
ORCID: ORCID
M. Czerepak
3

  1. Foundry Institute, Technische Universität Bergakademie Freiberg, Bernhard-von-Cotta-Str. 4,09599 Freiberg, Germany
  2. Department of Material Technologies, Silesian University of Technology, Krasińskiego 8, 40-019 Katowice, Poland
  3. Federal-Mogul Gorzyce sp. z o.o., Odlewników 52, 39-432 Gorzyce, Poland
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Abstract

In this paper distortion of surface topography measurement results by improper selection of the reference plane is taken into consideration. The following types of surfaces from cylindrical elements were analyzed: cylinder liners after plateau honing, cylinder liners with additionally burnished oil pockets and turned piston skirts. Surface topographies of these elements after a low wear process were also studied. In order to obtain areal surface topography parameters, the form was eliminated using cylinders and polynomials of the following degrees: 2, 3, 4, 6, 8, 10 and 12. Parameters of surfaces after form removal were compared. After analysis of results the reference elements for each kind of surface were recommended. A special procedure was proposed in order to select the degree of a polynomial. This method is based on surface topography changes with increase of polynomial degree. The effect of improper form elimination on measuring uncertainty was studied.

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Authors and Affiliations

Paweł Pawlus
Przemysław Podulka
Paweł Dobrzański
Agnieszka Lenart
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Abstract

In this paper, the author presents the possibility of using phase trajectory for detecting damage in an axial piston pump. The wear on main part of pump elements, such as the rotor and the valve plate, was investigated, and phase trajectories were determined based on vibration signal measured in three directions on the pump's body. In order to obtain a quantitative measure of the analyzed trajectory, the At_{p,i} parameter was introduced, and the relation between this parameter and the wear on the pump's parts was determined.

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Authors and Affiliations

Jerzy Stojek
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Abstract

In the paper, the author analyses a model of a ring pack motion on an oil film. The local thickness of the oil film can be compared to the height of the combined surface roughness of a cylinder liner and piston rings. Equations describing the mixed lubrication problem based on the empirical mathematical model formulated in works by Patir, Cheng [6, 7] and Greenwood, Tripp [3] have been combined [13] and used in this paper. A model of a gas flow through the labyrinth seal of piston rings has been developed [14,16]. In addition, models of ring twist effects and axial ring motion in piston grooves have been applied [15,16].

In contrast to the previous papers of the author, an experimental verification of the main parts of developed mathematical model and software has been presented. A relatively good compatibility between the experimental measurements and calculated results has been achieved.

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Authors and Affiliations

Andrzej Wolff
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Abstract

In this paper, pole placement-based design and analysis of a free piston Stirling engine (FPSE) is presented and compared to the well-defined Beale number design technique. First, dynamic and thermodynamic equations governing the engine system are extracted. Then, linear dynamics of the free piston Stirling engine are studied using dynamic systems theory tools such as root locus. Accordingly, the effects of variations of design parameters such as mass of pistons, stiffness of springs, and frictional damping on the locations of dominant closed-loop poles are investigated. The design procedure is thus conducted to place the dominant poles of the dynamic system at desired locations on the s-plane so that the unstable dynamics, which is the required criterion for energy generation, is achieved. Next, the closed-loop poles are selected based on a desired frequency so that a periodical system is found. Consequently, the design parameters, including mass and spring stiffness for both power and displacer pistons, are obtained. Finally, the engine power is calculated through the proposed control-based analysis and the result is compared to those of the experimental work and the Beale number approach. The outcomes of this work clearly reveal the effectiveness of the control-based design technique of FPSEs compared to the well-known approaches such as Beale number.

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Authors and Affiliations

Shahryar Zare
Alireza Tavakolpour-Saleh
Amir Omidvar
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Abstract

An alternative FEM algorithm of fi nding piston ring pressure distribution to a contact simulation is introduced. The method is basing on an analytical determining of required nodal displacement boundary conditions. Its several confi gurations are tested using APDL and compared to a no-separation contact simulation of a simple 2D fi nite element model of a two-stroke piston ring made of Titanium alloy. Each of the methods tested in the paper brings displacement result and Huber-Misses equivalent stresses close to each other. However, only one of those brings resulting contact pressure close to a no-separation contact simulation. Nonetheless, the obtained confi guration occurred to be less computationally effi cient than no- separation contact simulation performed in an ANSYS software.
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Authors and Affiliations

Marcin Kaliszewski
Paweł Mazuro
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Abstract

Applying rigorous analytical methods, formulas describing the sound radiation have been obtained for the wedge region bounded by two transverse baffles with a common edge and bottom. It has been assumed that the surface sound source is located at the bottom. The presented formulas can be used to calculate the sound pressure and power inside the wedge region. They are valid for any value of the wedge angle and represent a generalization of the formulas describing the sound radiation inside the two and three-wall corner region. Moreover, the presented formulas can be easily adapted for any case when more than one sound source is located at the bottom. To demonstrate their practical application, the distribution of the sound pressure modulus and the sound power have been analyzed in the case of a rectangular piston located at the wedge’s bottom. The influence of the transverse baffle on the sound power has been investigated. Based on the obtained formulas, the behaviour of acoustic fields inside a wedge can be predicted.
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Authors and Affiliations

Krzysztof Szemela
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Abstract

Hydroacoustic projectors are useful for generating low frequency sounds in water. Existing works on hydroacoustic projectors require two significant enhancements, especially for designers. First, we need to understand the influence of important projector design parameters on its performance. Such insights can be very useful in developing a compact and efficient projector. Second, there is a need for an integrated model of the projector based on easily available and user-friendly numerical tools which do not require development of complex customised mathematical analogs of projector components. The present work addresses both such needs. Towards these goals, an experimentally validated, easy-to-build projector model was developed and used to conduct design sensitivity studies. We show that reductions in pipe compliance and air content in oil, and an increase in orifice discharge coefficient can yield remarkable improvements in projector’s SPL. We also show that reductions in pipe length and cylinder diameter cause moderate improvements in performance in mass and stiffness controlled regions, respectively. In contrast, the projector performance is insensitive to changes in pistonic mass, cylinder length, and diaphragm stiffness. Finally, we report that while pipe compliance and air content in oil can sharply alter system resonance, the effects of changes in pipe length and pistonic mass on it are moderate in nature.
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Authors and Affiliations

Vattaparambil Sreedharan Sreejith
1
Nachiketa Tiwari
1

  1. Dhwani Laboratory, Department of Mechanical Engineering, Indian Institute of Technology Kanpur, Uttar Pradesh 208016, India
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Abstract

The axisymmetric problem of acoustic impedance of a vibrating annular piston embedded into a flat rigid baffle concentrically around a semi-infinite rigid cylindrical circular baffle has been undertaken in this study. The Helmholtz equation has been solved. The Green’s function valid for the zone considered has been used for this purpose. The influence of the semi-infinite cylindrical baffle on the piston’s acoustic impedance has been investigated. The acoustic impedance has been presented in both forms: integral and asymptotic, both valid for the steady harmonic vibrations. Additionally, the acoustic impedances of the piston with and without the cylindrical baffle have been compared to one another. In the case without the cylindrical baffle some earlier results have been used

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Authors and Affiliations

Wojciech P. Rdzanek
Witold J. Rdzanek
Dawid Pieczonka
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Abstract

Diesel engine components in the combustion chamber have been exposed to cyclic loadings under environmental effects, including high temperatures and corrosive fluids. Therefore, knowing the corrosion-fatigue behavior of materials is essential for designer engineers. In this article, pure fatigue and corrosion-fatigue behaviors of the piston aluminum alloy have been experimentally investigated. For such an objective, as-cast and pre-corrosive standard samples were tested by the rotary bending fatigue machine, under 4 stress levels. Some specimens were exposed to the corrosive fluid with 0.00235 % of the sulfuric acid for 100 and 200 hours. The results showed higher weight losses for 200 hours immersion times. As another result, it could be concluded that the lifetime decreased in pre-corrosive samples for both 100 and 200 hours of the immersion time, compared to that of as-cast specimens. However, such a lifetime reduction was more significant for 200 hours of the immersion time, especially within the high-cycle fatigue regime (or lower stress levels). Under high stress levels, both pre-corrosive sample types had almost similar behaviors. The field-emission scanning electron microscopy images of specimen fracture surfaces indicated that the brittle region of the fractured surface was larger for specimens after the 200 hours of corrosion-fatigue testing than the other specimen.
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Bibliography

[1] Li, Z., Li, Ch., Liu, Y., Yu, L., Guo, Q. & Li, H. (2016). Effect of heat treatment on microstructure and mechanical property of Ale10%Mg2Si alloy. Journal of Alloys and Compounds. 663, 16-19. DOI: http://dx.doi.org/10.1016/ j.jallcom.2015.12.128.
[2] Wang, M., Pang, J.C., Li, S.X. & Zhang, Z.F. (2017). Low-cycle fatigue properties and life prediction of Al-Si piston alloy at elevated temperature. Materials Science and Engineering A. 704, 480-492. DOI: http://dx.doi.org/ 10.1016/j.msea.2017.08.014.
[3] Azadi, M. (2017). Cyclic thermo-mechanical stress, strain and continuum damage behaviors in light alloys during fatigue lifetime considering heat treatment effect. International Journal of Fatigue. 99, 303-314. DOI: http://dx.doi.org/10.1016/j.ijfatigue.2016.12.001.
[4] Guerin, M., Alexis, J., Andrieu, E., Blanc, C. & Odemer, G. (2015). Corrosion-fatigue lifetime of Aluminum-Copper-Lithium alloy 2050 in chloride solution. Materials and Design 87, 681-69. DOI: http://dx.doi.org/10.1016/j.matdes. 2015.08.003.
[5] Chen, Y., Zhou, J., Liu, Ch. & Wang, F. (2017). Effect of pre-deformation on the pre-corrosion multiaxial fatigue behaviors of 2024-T4 aluminum alloy. International Journal of Fatigue. 108, 35-46. DOI: https://doi.org/10.1016/ j.ijfatigue.2017.11.008.
[6] Chen, Y., Liu, Ch., Zhou, J. & Wang, X. (2017). Multiaxial fatigue behaviors of 2024-T4 aluminum alloy under different corrosion conditions. International Journal of Fatigue. 98, 269-278. DOI: http://dx.doi.org/10.1016/j.ijfatigue. 2017.02.004.
[7] Chen, Y., Liu, Ch., Zhou, J. & Wang, F. (2019). Effect of alternate corrosion factors on multiaxial low-cycle fatigue life of 2024-T4 aluminum alloy. Journal of Alloys and Compounds. 772, 1-14. DOI: https://doi.org/10.1016/ j.jallcom.2018.08.282.
[8] Rodriguez, R.I., Jordon, J.B., Allison, P.G., Rushing, T. & Garcia, L. (2019). Corrosion effects on fatigue behavior of dissimilar friction stir welding of high-strength aluminum alloys. Material Science and Engineering. 742, 255-268. DOI: https://doi.org/10.1016/j.msea.2018.11.020.
[9] Mishra, R.K. (2020). Study the effect of pre-corrosion on mechanical properties and fatigue life of aluminum alloy 8011. Materials Today: Proceedings. 25(4), 602-609. DOI: https://doi.org/10.1016/j.matpr.2019.07.375.
[10] Azadi, M., Bahmanabadi, H., Gruen, F. & Winter, G. (2020). Evaluation of tensile and low-cycle fatigue properties at elevated temperatures in piston aluminum-silicon alloys with and without nano-clay-particles and heat treatment. Materials Science and Engineering A. 788, 139497. DOI: https://doi.org/10.1016/j.msea.2020.139497.
[11] Metallic materials-rotating bar bending fatigue testing. (2010). Standard No. ISO-1143, ISO International Standard.
[12] Aroo, H., Parast, M.S.A., Azadi, M. & Azadi, M. (2020). Investigation of effects of nano-particles, heat treatment process and acid amount on corrosion rate in piston aluminum alloy using regression analysis. 11th International Conference on Internal Combustion Engines and Oil, Tehran, Iran (in Persian).
[13] Azadi, M., Zolfaghari, M., Rezanezhad, S. & Azadi, M. (2018). Effects of SiO2 nano-particles on tribological and mechanical properties of aluminum matrix composites by different dispersion methods. Applied Physics A. 124(5), 377. DOI: https://doi.org/10.1007/s12540-019-00498-7
[14] Azadi, M. & Aroo, H. (2020). Temperature effect on creep and fracture behaviors of nano-SiO2-composite and alsi12cu3ni2mgfe aluminum alloy. International Journal of Engineering. 33(8), 1579-1589. DOI: 10.5829/ije. 2020.33.08b.16.
[15] Azadi, M. & Aroo, H. (2019). Creep properties and failure mechanisms of aluminum alloy and aluminum matrix silicon oxide nano-composite under working conditions in engine pistons. Material Research Express. 6, 115020. DOI: https://doi.org/10.1088/2053-1591/ab455f.
[16] Zainon, F., Rafezi Ahmad, K. & Daud, R. (2015). Effect of heat treatment on microstructure, hardness and wear of aluminum alloy 332. Applied Mechanics and Materials. 786, 18-22. DOI: 10.4028/www.scientific.net/AMM.786.18.
[17] Han, L., Sui, Y., Wang, Q., Wang, K. & Jiang, Y. (2017). Effects of Nd on microstructure and mechanical properties of cast Al-Si-Cu-Ni-Mg piston alloys. Journal of Alloys and Compounds. 695, 1566-1572. DOI: https://doi.org/10.1016/ S1003-6326(20)65333-X.
[18] Humbertjean, A. & Beck, T. (2013). Effect of the casting process on microstructure and lifetime of the Al-piston-alloy AlSi12Cu4Ni3 under thermo-mechanical fatigue with superimposed high-cycle fatigue loading. International Journal of Fatigue. 53, 67-74. DOI: 10.1016/j.ijfatigue. 2011.09.017.
[19] Mollaei, M. Azadi, M. Tavakoli, H. (2018). A parametric study on mechanical properties of aluminum-silicon/SiO2 nano-composites by a solid-liquid phase processing. Applied Physics A, 124, 504. https://doi.org/10.1007/s00339-018-1929-2
[20] Arab, M., Azadi, M. & Mirzaee, O. (2020). Effects of manufacturing parameters on the corrosion behavior of Al–B4C nanocomposites, Materials Chemistry and Physics, 253, 123259. DOI: https://doi.org/10.1016/j.matchemphys.2020.123259.
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Authors and Affiliations

M. Azadi
1
ORCID: ORCID
H. Aroo
1
M.. Azadi
1
M.S.A. Parast
1

  1. Semnan University, Iran
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Abstract

The motion of a ring pack on a thin film covering a cylinder liner has been analysed. In contrast to the previous papers [30], [31], which considered a primary hydrodynamic phenomena (including mixed lubrication), in the present paper an additional degree of freedom of a ring i.e. a twist motion is also taken into account. Equations describing the twist of rings are presented and used in simulation. The twist phenomena of a single ring have been analysed in the past [25]. In this paper, the twist effects of separate rings forming a ring pack are considered. In the pack configuration, the twist of the upstream ring strongly influences the operation of the downstream ring. The phenomenon commonly treated as secondary effect seems to be influencing the ring motion strongly. Differences between results obtained applying and neglecting ring twist motion are analysed and discussed.

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Authors and Affiliations

Andrzej Wolff
Janusz Piechna
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Abstract

Rising technical standards of customers, legal requirements and the trend to minimize maintenance effort raise the thermal, mechanical and tribological loads on components of combustion engines. In this regard, emphasis is laid on improving the piston ring - cylinder liner tribosystem, one with the highest energy losses. An efficient performance has to be guaranteed during its lifetime. Tribological investigations could be carried out on engine test benches, but they are highly cost-intensive and time-consuming. Therefore, a damage-equivalent test methodology was developed with the analogous tribological model, "ring-on-liner". The research was carried out under two characteristic operating conditions. One with a "standard" operating system, modelled in line with ideal lubrication conditions, and the other "extreme abrasive" operating system, typical to a system running on a lubricant contaminated by abrasive particles. To optimize the tribological loading capacity of the cylinder liner, with focus on these two operating conditions, numerous nitride coatings have been investigated. The key aspects being seizure resistance, running-in characteristics and long term wear behaviour.

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Authors and Affiliations

Jürgen Schiffer
István Gódor
Florian Grün
Wilfried Eichlseder
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Abstract

The possibility of distinguishing and assessing the influences of defects in particular pump elements by registering vibration signals at characteristic points of the pump body would be a valuable way for obtaining diagnostic information. An effective tool facilitating this task could be a well designed and identified dynamic model of the pump. When applied for a specific type of the pump, such model could additionally help to improve its construction. This paper presents model of axial piston positive displacement pump worked out by the authors. After taking the simplifying assumptions and dividing the pump into three sets of elements, it was possible to build a discrete dynamic model with 13 degrees of freedom. According to the authors' intention, the developed dynamic model of the multi-piston pump should be used for damage simulation in its individual elements. By gradual change in values of selected construction parameters of the object (for example: stiffness coefficients, damping coefficients), it is possible to perform simulation of wear in the pump. Initial verification of performance of the created model was done to examine the effect of abrasive wear on the swash plate surface. The phase trajectory runs estimated at characteristics points of the pump body were used as a useful tool to determine wear of pump elements.

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Authors and Affiliations

Waldemar Łatas
Jerzy Stojek
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Abstract

Axial piston pumps with constant pressure and variable flow have extraordinary possibilities for controlling the flow by change of pressure. Owing to pressure feedback, volumetric control of the pump provides a wide application of these pumps in complex hydraulic systems, particularly in aeronautics and space engineering. Mathematical modeling is the first phase in defining the conception of a design and it has been carried out at the beginning of the project. Next very important phase is the check-out of the characteristics at the physical model when the pump has been produced. Optimal solution to the hydropump design has been reached by thorough analysis of the parameters obtained at the physical model by means of the simulation results of the mathematical model. The paper presents the possibilities for selecting the most influential parameters, their correction for certain values, and eventually the simulation at the mathematical model which shows the change of hydropump performances. After all these analyses, appropriate changes are made in design documentation which will serve for prototype production. Finally, when all kinds of tests are done at the prototypes along with fine adjustment of design solution, the series production of hydropump will be organized.

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Authors and Affiliations

Radovan Petrović
Andrzej Banaszek

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